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Manuals
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Triumph Manuals
Motorcycle
Trident T160
Workshop manual
Triumph Trident T160 Workshop Manual
Three cylinder 750cc (45 cubic inch) with electric starter from engine number 00101
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Table Of Contents
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Contents
Table of Contents
Bookmarks
Table of Contents
Acknowledgements
Contents
General Data
Primary Drive and Gearshift
Transmission
Table of Contents
Lubrication System
Routine Lubrication
Factory Recommended Lubricants
The Sump Filter
Engine Lubrication System
Changing the Engine Oil and Cleaning the Oil Filters
The Oil Tank
The Full Flow Filter
Transmission Drain and Filter Plugs
The Oil Pressure Release Valve
The Oil Pump
Removing and Replacing the Oil Pump
Removing and Replacing the Rocker Oil Feed Pipes
Removing and Replacing the Rocker Oil Feed Pipe
Anti-Drain Valve
Contact Breaker Lubrication
Transmission (Gearbox) Lubrication
Primary Chaincase Lubrication
Rear Chain Lubrication and Maintenance
Greasing the Steering Head Races
Wheel Bearing Lubrication
Telescopic Fork Lubrication
Lubrication Nipples
Speedometer and Tachometer Cable Lubrication
Brake Pedal Spindle Lubrication
Lubricating the Control Cables
Changing the Fluid in the Braking System
Draining Hydraulic System
Engine
Exploded View of the Trident Englne·transmlsslon Unit
Description
Removing and Replacing the Engine Unit
Replacing the Unit
Arrangement of Push Rod Tube Seals
Removing and Replacing the Rocker Boxes
Inspecting the Push Rods
Refitting Rocker Spindle Using Service Tool 60-2221
Stripping and Reassembling the Rocker Boxes
Adjusting the Valve Rocker Clearances
Carburetter Description
Removing and Replacing the Air Filter
Exploded View of Carburetter
Removing and Replacing the Carburetors
Stripping and Reassembling the Carburetors
Inspecting the Carburetor Components
Resetting the Carburetors
Choke Cables
Pilot Mixture
Primer (or "Tickler")
Slow Running
Altitude
Refitting the Cylinder Head
Removing and Refitting the Cylinder Head Assembly
Removing and Refitting the Valves
Removing the Valves
Valve Components
Decarbonising
Renewing the Valve Guides
Using Assembly Tool to Replace Valve Guide
Cutting a Valve Seat
Removing and Replacing the Cylinder Block and Tappets
Inspecting the Cam Followers
Inspecting the Tappet Guide Blocks
Protecting the Con. Rods
Refitting Cylinder Block
Removing and Refitting the Pistons
Piston Ring Removal
Refitting a Tapered Piston Ring
Removing and Replacing the Piston Rings
Inspecting the Pistons and Cylinder Bores
Table of Suitable Rebore Sizes
Adjusting the Contact Breaker Points
Removing and Replacing the Contact Breaker
Locking the Auto Advance Mechanism
Re-Setting the Spark Timing
Showing Location Tool in Use
Static Timing
Ignition Timing Using a Stroboscope
Removing and Refitting the Timing Cover
Camshaft Pinions
Extracting and Refitting the Valve Timing Pinions
Oil Seal Protector
Position of Screws
Crankshaft Pinion
Extracting the Crankshaft Plnjon
Valve Timing
Valve Timing Marks
Location of Left Side Crankcase Section
Location of Right Side Crankcase Section
To Dismantle and Reassemble the Crankcase
Crankcase Re-Assembly
Refitting the Connecting Rods
Servicing the Crankshaft
Big-End & Center Main Bearings
Inspecting the Crankcase Components
Renewing the Main Bearings
Camshafts
Crankcase Faces and Dowls
Main Bearings
Replacing a Bearing
Removing a Circlip
Extracting Right Side Bearing Inner Spool
Removing and Replacing the Tachometer Drive
Primary Drive
Clutch
Clutch Description
Exploded View of Clutch
Primary Chain Adjustment
Adjusting the Primary Chain
Adjusting the Clutch Operating Mechanism
To Remove and Replace the Outer Primary Chaincase Cover
Refitting the Clutch Cover
Dismantling the Primary Drive
Reassembling the Primary Drive
Primary Chain Sprocket Alignment
Cutaway Outer Primary Cover
Extracting the Engine Sprocket
Removing and Replacing the Chainwheel and Engine Sprocket
Inspection of Primary Drive Components
Rear Chain Alterations and Repairs
Rear Chain Alterations
When Using the Extractor
Sequence of Gearshifting
Gear Selection Components
Dismantling and Reassembling the Kickstart Mechanism
Dismantling and Reassembling the Gearshift Cross Shaft
Dismantling and Reassembling the Gearshift Mechanism
Inspecting the Gearshift and Kickstart Mechanism
Renewing Kickstart and Gearshift Spindle Bushes
Dismantling the Transmission
Showing Removal of Engaging Dog
Transmission Inner Cover Retaining Screws
Inspection of the Tranmission (Gearbox) Components
Renewing Mainshaft and Lays Haft Bearings
High Gear Bearing Oil Seal and Housing
Mainshaft High Gear Bearings
Layshaft
Reassembling the Transmission (Gearbox)
Changing the Transmission Sprocket
Frame and Attachment Details
Removing and Replacing the Fuel Tank
Removing and Replacing the Styling Covers
Removing and Replacing the Oil Tank
Removing and Replacing the Battery Carrier
Removing and Refitting the Rear Fender, Lifting Handle, Etc.
Exploded View of the Rear Suspension Unit
Adjusting the Rear Suspension
Removing and Refitting the Rear Suspension Units
Adjusting the Rear Suspension Unit
Dismantling and Reassembling the Suspension Units
Using Girling Tool to Dismantle Suspension Unit
Removing and Refitting the Swinging Fork
Rear Brake Connection at Master Cylinder
Exploded View of Swinging Fork Assembly
Renewing the Swinging Fork Bushes
Removing a Swinging Fork Bush
Refitting Bushes with Drift
Swinging Fork Grease Nipple
Removing and Replacing the Rear Frame
Frame Alignment
Front Frame
Fitting Replacement Seat Covers
Steering Lock
Fairing Attachment Lugs
Repairs
Removal of Dents
Paintwork Refinishing
Paint Stripping
Undercoat
Wet and Dry Abrasive
Polishing
Brakes, Wheels, and Tires
The Disc
Maintenance
The Disc Brake
Disc Brake Components
The Brake Pads
Hydraulic Fluid Level
Renewing the Brake Pads
Flushing the Hydraulic System
Bleeding the System
Master Cylinder/Control Lever Body
Hydraulic Flow Diagram
Master Cylinder
Exploded View of Master Cylinder
Front Brake Cylinder
Rear Brake Cylinder
Replacement Parts
Front and Rear Brake Caliper
Removing and Replacing the Front Wheel
Removing and Replacing Front Wheel Bearings
Removing and Replacing Rear Wheel
Removal of Left Side Bearing Lock Ring
Exploded View of Front Wheel Bearing Arrangement
Removing and Replacing Rear Wheel Bearings
Rear Wheel Assembly
Front and Rear Wheel Alignment
Wheel Balancing
Checking the Wheel Alignment
Wheel Building
Rear Chain Adjustment
Suggested Wheel Building Gauge
Wheel Alignment
The Rear Chain Adjusters
Removing and Replacing Tires
General
Tire Removal
Tire Replacement
Refitting the Tire to the Wheel
Levering the First Bead Onto the Rim
Wheels with Security Bolts
Security Bolts
Placing the Security Bolt in Position
Refitting the Second Bead
Tire Maintenance
Load and Pressure Table
Telescopic Forks
Fork Assembly Details
Steering Head Adjustment
Dismantling and Reassembling the Fork Legs
Assembly of Bleed Valve
Removing the Oil Seal from the Fork Leg
Replacing the Oil Seal
Renewing Head Bearings
Fork Steering Lock
Fork Leg Alignment
Fork Alignment
Sectional View of Assembled Fork Leg
Hydraulic Damping
Electrical System
Battery Inspection and Maintenance
Routine Maintenance
Maximum Permissable Electrolyte
Specific Gravity or Electrolyte for Filling the Battery
Coil Ignition System
Condenser Pack
The Electrical Units
Fault Finding in the Low Tension Circuit
Checking the Low Tension Circuit for Continuity
Ignition Coils
Contact Breaker
Bench Testing the Ignition Coil
Checking the High Tension Circuit
Control Breaker Assembly Type 7CA
Sparking Plugs
Sparking Plug Diagnosis
Charging System
Schematic Diagram of 12 Volt Charging Circuit
Checking the D.C. Output at the Rectifier
Checking the Alternator Output
Rectifier Maintenance and Testing
Refitting the Rectifier
Bench Testing the Rectifier
Testing the Rectifier
Rectifier Test Sequence
Checking the Charging Circuit for Continuity
Constructing a One OHM Load Resistor
Zener Diode Charge Control
Test Conclusions
Showing Ammeter and Voltmeter Connections
Zener Diode Location
Electric Horns
The Headlight Assembly
Headlamp
Beam Adjustments
Horn Adjustment
Removing and Refitting the Headlamp
Tail and Stop Lamp Unit
Fuses
Exploded View of Fuseholder Assembly
Removing and Refitting Rear Flasher Lamps
Lighting and Ignition Switch
Removing and Refitting Front Flasher Lamps
Flasher Lamps
Warning Lamps
Stop Lamp Switches
Oil Pressure Switch
Capacitor Ignition Alternative System
Storage Lift
Capacitor and Spring
Service Notes
Wiring and Installation
The Starter Motor Circuit
Starter Fails to Operate
The Right Handlebar Switch
Starter Relay
To Remove the Starter Motor
To Remove Drive Assembly
To Remove Starter Assembly
Starter Motor Sluggish
Electric Starter Mechanism
Wiring Diagram
Wiring Diagram Symbols
Workshop Service Tools
Introduction
Decimals to Millimetres
Inches to Millimetres
Foot Pounds to Kilogrametres
Miles to Kilometres
Pounds to Kilograms
Miles Per Gallon to Litres
Pints to Litres
Gallons to Litres
Screw Threads
B.A. Screw Threads
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Quick Links
1
Routine Lubrication
2
Changing the Engine Oil and Cleaning the Oil Filters
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For Relay Connections See Last Page ClassicBike.biz...
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Relay Connection Info for Electric Starter C-1 = Lg. Black C-2 = Black C-4 = White/Blue W-1 = White/Red W-2 = Red (+) ------------------------------ C1 & C2 May be different color, but they go to starter & solenoid ClassicBike.biz...
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