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BD-1272 Track Rail Saw
Owner's & Parts Manual
Revision 303
Manual Part No. 165267
Caution: Read all safety and
operating instructions before using
this equipment. This manual MUST
accompany the equipment at all times.
04.2013
Barranca Diamond Products, Inc.
1315 Storm Parkway
Torrance, CA 90501
Toll-Free: (800) 630-7682
Phone: (310) 523-5867
Fax: (310) 257-3063
www.barrancadiamond.com
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Table of Contents
Related Manuals for BD BD-1272
Summary of Contents for BD BD-1272
- Page 1 BD-1272 Track Rail Saw Owner’s & Parts Manual Revision 303 04.2013 Manual Part No. 165267 Barranca Diamond Products, Inc. 1315 Storm Parkway Torrance, CA 90501 Caution: Read all safety and Toll-Free: (800) 630-7682 operating instructions before using Phone: (310) 523-5867 this equipment.
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Page 2: Table Of Contents
Operated correctly, your BD-1272 Rail Saw should provide you with years of quality service. In order to help you, we have included this owner’s manual. This owner’s manual contains information necessary to operate and maintain your BD-1272 Rail Saw safely and correctly. -
Page 3: Safety Precautions
BD-1272 RAIL SAW SAFETY SAFETY PRECAUTIONS Read and follow all safety, operating and maintenance instructions. Failure to read and follow these instructions could result in injury or death to you or others. Failure to read and follow these instructions could also result in damage and/or reduced equipment life. In order to prevent injury, the... - Page 4 BD-1272 RAIL SAW SAFETY REDUCE THE RISK OF UNINTENTIONAL STARTS Make sure the ON/OFF switch is in the OFF position before plugging in a power tool. ROTATING OR MOVING PARTS Keep hands, feet, hair, and clothing away from all moving parts to prevent injury. Never operate the motor with covers, shrouds or guards removed.
- Page 5 BD-1272 RAIL SAW SAFETY DIRECTION OF FEED All blades, grinding wheels or polishing belts should always be installed such that rotation is in the direction of the arrow imprinted on the blade, wheel or belt. ONLY OPERATE AT THE PROPER SPEED Severe personal injury and damage to the motor or equipment can result if operated at speeds above maximum.
- Page 6 BD-1272 RAIL SAW SAFETY SILICA DUST WARNING Grinding/cutting/drilling of masonry, concrete, metal and other materials with silica in their composition may give off dust or mists containing crystalline silica. Silica is a basic component of sand, quartz, brick clay, granite and numerous other minerals and rocks. Repeated and/or substantial inhalation of airborne crystalline silica can cause serious or fatal respiratory diseases, including silicosis.
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Page 7: Electrical Requirements & Grounding Instructions
BD-1272 RAIL SAW SAFETY ELECTRICAL REQUIREMENTS AND GROUNDING INSTRUCTIONS In order to prevent potential electrical shock and injury, the following electrical safety precautions and symbols should be followed at all times! In case of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. -
Page 8: Electrical Requirements & Grounding Instructions
BD-1272 RAIL SAW SAFETY ELECTRICAL REQUIREMENTS AND GROUNDING INSTRUCTIONS (continued) To avoid the possibility of the appliance plug or receptacle getting wet, position the saw to one side of a wallmounted receptacle. This will prevent water from dripping onto the receptacle or plug. A "drip loop,"... - Page 9 SAFETY OPERATION & SAFETY DECALS The BD-1272 Rail Saw is equipped with a number of safety decals. These decals are provided for operator safety and maintenance information. The illustration below also shows the location of these decals. Should any of these operation or safety decals become unreadable, replacements can be obtained by calling (800) 262-1575.
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Page 10: Product Specifications
BD-1272 RAIL SAW PRODUCT SPECIFICATIONS BD-1272 Saw Specifications Model 164920 Motor 120V 50/60 Hz Amps Horsepower 1-3/4” HP Blade RPM 3,500 Blade Capacity 12” (254 mm) Arbor Size 1” (25.4 mm) Standard Length of Cut 130” (3,202mm) Maximum Depth of Cut 2-7/8”... -
Page 11: Rail Assembly
BD-1272 RAIL SAW ASSEMBLY Rail Assembly 1. Lay Rails (A & B) on a flat and leveled surface. 2. Align ends of Rails. 3. Slide Parallel Rail Support Brackets (C) from both ends of rail. 4. Tighten screws until Brackets hold Rails firmly in place (D). -
Page 12: Rail Assembly Connector
BD-1272 RAIL SAW ASSEMBLY Rail Assembly Connector The Rail Connector Assembly is required to hold two Rail Assemblies together. 1. Slide the Rail Assembly (A) into the Connector Plate Assembly (B). 2. Tighten screws (C) lightly until connector plate is firmly seated. -
Page 13: Cutting Head Assembly
BD-1272 RAIL SAW ASSEMBLY Cutting Head Assembly The Cutting Head Assembly is pre-assembled and aligned at the factory. WARNING Ensure that the power is disconnected before installing the Cutting Head Assembly to Rails. 1. Place the Rail Assembly (B) on slab. -
Page 14: Material Clamps & Alignment
BD-1272 RAIL SAW ASSEMBLY Material Clamps & Alignment WARNING Ensure that the electrical cord is not connected before assembling and aligning material clamps. 1. Position Saw Assembly (A) on the slab. The inner side of the blade is approximately 6.25 inches from the top edge of the aluminum rail. -
Page 15: Hose Set-Up
BD-1272 RAIL SAW SET-UP Hose Set-Up 1. Connect Plastic Fitting (A) to Nipple (B). 2. Connect Hose Fitting (C) to Water Hose. -
Page 16: Plunge Cutting For A 90° Cut
BD-1272 RAIL SAW OPERATION CAUTION Always use a Grounded Fault Circuit Interrupter (GFCI) with this saw. Plunge Cutting for a 90˚ Cut 1. Loosen the Tri-Knob (A). Raise the blade to the highest position and move the Saw Assembly to the beginning of the cut. -
Page 17: Plunge Cutting For A Miter Cut
BD-1272 RAIL SAW OPERATION Plunge Cutting for a Miter Cut 1. Loosen the Round Knob (A) and adjust the blade to the desired angle (0-45 degrees). Tighten the Round Knob. Recheck the set angle along the entire rail system. 2. Loosen the Tri-Knob (B). Raise the blade to the highest position and move the Saw Assembly to the beginning of the cut. -
Page 18: Maintenance
BD-1272 RAIL SAW MAINTENANCE WARNING Always disconnect the unit from the power supply. Blade Replacement 1. Remove knobs on outer blade guard. 2. Remove the Blade Guard. 3. Use the open wrenches provided with this unit. Place wrench (A) over the flats on blade shaft (located on the inner side of the blade). -
Page 19: Filter Replacement
BD-1272 RAIL SAW MAINTENANCE Filter Replacement 1. Pull Filter Cap (A) off. 2. Replace Filter. 3. Snap Filter Cap back on. WARNING Disconnect the unit from the power supply. Roller Wheel Replacement 1. Remove the Hex Screws (A) and Round Knob (B). - Page 20 BD-1272 RAIL SAW MAINTENANCE Roller Wheel Replacement Continued 4. Unscrew the wheel(s) with a 3/16 hex key. Ensure that the eccentric bushings (A) and straight bushings (C), located in the middle of each carrier casting, do not move. 5. Install new wheels by screwing into bushings.
- Page 21 BD-1272 RAIL SAW MAINTENANCE Roller Wheel Replacement Continued 9. Position eccentric bushing(s) (A) until the groove on the wheel lines up with the center of the rail rib. Turn the eccentric bushing(s) (A) until the radial groove of the wheel touches lightly with the top of the rail rib.
- Page 22 BD-1272 RAIL SAW EXPLODED VIEW...
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Page 23: Parts List
BD-1272 RAIL SAW PARTS LIST ITEM DESCRIPTION PART #. QTY. FITTING, PLASTIC, 1/4 FNPT X 1/4 BARB 128397 HOSE, VINYL, 3/8 X 1/4 X 6 FT 132951 SCREW, PAN HD SELF TP10-24 X 3/8 151262 FITTING, HOSE, 1/4 MNPT 152525... - Page 24 BD-1272 RAIL SAW EXPLODED VIEW...
- Page 25 BD-1272 RAIL SAW PARTS LIST ITEM DESCRIPTION PART # QTY. WHEEL, CONVEYOR CART 133090 WASHER, 3/8 SAE FLAT 150923 WASHER, 3/8 SPLIT LOCK 150925 NUT, 3/8-16 HEX CENTERLOCK 153522 SCREW, 3/8-16 X 3/4 HEX HEAD CAP 153527 SCREW, 1/4-20 X 3/4 FLAT HEAD PHILLIPS MACHINE 154657 KNOB, BALL, 2”, 3/8-16 INSERT...
- Page 26 BD-1272 RAIL SAW EXPLODED VIEW...
- Page 27 BD-1272 RAIL SAW PARTS LIST ITEM DESCRIPTION PART# QTY. SCREW, 5/16-18 X 1 HEX HEAD MACHINE 151743 WASHER, 5/16 SPLIT LOCK 151747 WASHER, 5/16 SAE FLAT 151754 FILTER, MOTOR 157729 CAP, MOTOR, NO LOGO 157877-NL CAP, FILTER, NO LOGO 157878-NL...
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Page 28: Exploded View & Parts List
BD-1272 RAIL SAW EXPLODED VIEW & PARTS LIST Blade Guard Assembly ITEM DESCRIPTION PART # QTY. WASHER, 3/8 SAE FLAT 150923 WASHER, 1/4 SAE FLAT 151915 KNOB, TRI PLASTIC, 3/8-16X2-1/4, NO LOGO 56770-04-NL TAG, SERIAL #, BLANK 157500 DRIVE SCREW, #7 X 5/16 ROUND HEAD... - Page 29 BD-1272 RAIL SAW EXPLODED VIEW & PARTS LIST Parallel Rail Support Bracket ITEM DESCRIPTION PART # QTY. CLAMP, UPPER RAIL 164939 CLAMP, LOWER RAIL (COMP) 164942 SCREW, 5/16-18X2 SOCKET HEAD CAP 165165...
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Page 30: Exploded View & Parts List
BD-1272 RAIL SAW EXPLODED VIEW & PARTS LIST Rail Connector Plate ITEM DESCRIPTION PART # QTY. PLATE, RAIL CONNECTOR 164936 SHOE, CONNECTOR (COMP) 164938 SCREW, 5/16-18X2 SOCKET HEAD CAP 165165... - Page 31 BD-1272 RAIL SAW EXPLODED VIEW & PARTS LIST Rail Saw Material Clamp ITEM DESCRIPTION PART # QTY. WASHER, 5/16 SAE FLAT 151754 SCREW, 5/16-18X1/2 SOCKET HEAD CAP 156139 BASE, MATERIAL CLAMP 165114 PLATE, MATERIAL CLAMP SUPPORT 165115 STAND-OFF, THREADED 165116...
- Page 32 BD-1272 RAIL SAW WARRANTY BaRRanca DiamonD LimiTeD WaRRanTy Please complete the warranty registration card and return. Any problems encountered should be directed to Barranca Diamond Customer Service department at (800) 630-7682 M-F 8am - 5pm PST. NOTE THIS INFORMATION FOR FUTURE USE:...
- Page 33 BD-1272 RAIL SAW WARRANTY Specifics Applicable to Limited Warranty of Diamond Blades and Core Bits: Laser Welded Blade and Bit Warranty: If the laser weld between the segment and the steel core or barrel fails during normal use, the blade or bit will be replaced free of charge.
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Page 34: Packaging Instructions
BD-1272 RAIL SAW WARRANTY RePLacemenT PaRTS Replacement parts for this tool may be ordered from your Barranca Diamond distributor or directly from Bar- ranca Diamond. Please have the following information ready before calling: • Model and serial number of the machine •... - Page 35 NOTES...
- Page 36 Barranca Diamond Products, Inc. 1315 Storm Parkway Torrance, CA 90501 Toll-Free: (800) 421-5830 Phone: (310) 539-5221 Fax: (310) 539-5158 www.barrancadiamond.com...