Related Manuals for miniature aircraft X-Cell Ion-X2
Summary of Contents for miniature aircraft X-Cell Ion-X2
- Page 1 X-Cell Ion-X Reference Guide Version 1.0 Revision Date: 08/22/2007 Created: 8/25/2007 Copyright Miniature Aircraft US This document may not be distributed without permission of Miniature Aircraft USA...
- Page 2 For More Information contact: Miniature Aircraft 31713 Long Acres Drive Sorrento, FL 32776 USA Phone 352-383-3201 352-383-3204 Email: minair@miniatureaircraftusa.com Page 2 of 59 Created: 8/25/2007 Copyright Miniature Aircraft USA This document may not be distributed without permission of Miniature Aircraft USA...
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Page 3: Table Of Contents
MODEL VIEWS..................................48 GEAR RATIOS ..................................53 Available Drive Ratios – Sorted by Motor Pulley Size ......................53 Created: 8/25/2007 Page 3 of 59 Copyright Miniature Aircraft USA This document may not be distributed without permission of Miniature Aircraft USA... - Page 4 XCell Ion-X Reference Guide Available Drive Ratios – Sorted by Primary Pulley Size..................... 56 Page 4 of 59 Created: 8/25/2007 Copyright Miniature Aircraft USA This document may not be distributed without permission of Miniature Aircraft USA...
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Page 5: Revisions To This Manual
For the most current version of this manual, please refer to www.miniatureaircraftusa.com, visit the Ion- helicopter kit and download the Reference Guide Errata R1.0 • None reported Created: 8/25/2007 Page 5 of 59 Copyright Miniature Aircraft USA This document may not be distributed without permission of Miniature Aircraft USA... - Page 6 XCell Ion-X Reference Guide This page intentionally left blank Page 6 of 59 Created: 8/25/2007 Copyright Miniature Aircraft USA This document may not be distributed without permission of Miniature Aircraft USA...
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Page 7: Introduction
For complete assembly instructions, reference the Assembly Guide for this model. II. Parts References The part lists are organized by major component categories Main Chassis Created: 8/25/2007 Page 7 of 59 Copyright Miniature Aircraft USA This document may not be distributed without permission of Miniature Aircraft USA... -
Page 8: Left Frame Assembly - Parts
XCell Ion-X Reference Guide 2.1.1 - Left Frame Assembly - Parts Page 8 of 59 Created: 8/25/2007 Copyright Miniature Aircraft USA This document may not be distributed without permission of Miniature Aircraft USA... -
Page 9: Landing Gear Mounts - Parts
Part # Description 0063 M3 x 10 Socket Bolt #0063 #0063 115-40 Landing Gear Mounts #115-40 #115-40 #0063 #0063 Created: 8/25/2007 Page 9 of 59 Copyright Miniature Aircraft USA This document may not be distributed without permission of Miniature Aircraft USA... -
Page 10: Right Frame Assembly - Parts
Lower Canopy Stud 124-132 C/F Right Main Frame 124-146 G-10 Canopy Mount Extension 124-166 7.75:1 Right Upper Ratio Plate Page 10 of 59 Created: 8/25/2007 Copyright Miniature Aircraft USA This document may not be distributed without permission of Miniature Aircraft USA... -
Page 11: Constant Drive With Single Gear - Parts
M14 x 20 x .2 Shim 0866-11 14mm Teflon O-Ring 0866-12 Auto Retaining Ring 0866-13 M14 x 20 x .1 Shim Created: 8/25/2007 Page 11 of 59 Copyright Miniature Aircraft USA This document may not be distributed without permission of Miniature Aircraft USA... -
Page 12: Double Gear Constant Drive - Exploded View
Hub Assembly 124-161 Secondary 93 tooth gear 124-174 Gear Ring Spacer #124-174 #124-161 #0019 #0019 #0019 #124-174 #0019 Page 12 of 59 Created: 8/25/2007 Copyright Miniature Aircraft USA This document may not be distributed without permission of Miniature Aircraft USA... -
Page 13: Constant Drive With Double Gear - Parts
14mm Teflon O-Ring 0866-12 Auto Retaining Ring 0866-13 M14 x 20 x .1 Shim 124-169 Assembled Ultimate Autorotation Unit Created: 8/25/2007 Page 13 of 59 Copyright Miniature Aircraft USA This document may not be distributed without permission of Miniature Aircraft USA... -
Page 14: Main Drive Train - Parts
123-87 5mm Collar 0866-12 Auto Retaining Ring 124-138 Vertical Rear Channel 0866-15 Main Shaft 0875-1 Main Shaft Collars Page 14 of 59 Created: 8/25/2007 Copyright Miniature Aircraft USA This document may not be distributed without permission of Miniature Aircraft USA... -
Page 15: Landing Gear
Landing Gear Mounts 124-150 Control Plate G-10 124-152 C/F Reinforcement Plate 127-53 Struts 127-54 Skids 127-54A Skid Plugs (black) Created: 8/25/2007 Page 15 of 59 Copyright Miniature Aircraft USA This document may not be distributed without permission of Miniature Aircraft USA... -
Page 16: Motor Drive
#0003 #0063 #0003 #0073 #0073 #0075 #0075 #124-159 #0032 #0032 #124-157 #124-156 #124-154 #127-63 (2) #127-63 (2) #0083/#0084 Page 16 of 59 Created: 8/25/2007 Copyright Miniature Aircraft USA This document may not be distributed without permission of Miniature Aircraft USA... - Page 17 6mm shaft/double gear 124-172 12 tooth pinion gear (double gear) 124-160 Bearing Plate – 7.75 127-63 M8 x 14 Spacers Created: 8/25/2007 Page 17 of 59 Copyright Miniature Aircraft USA This document may not be distributed without permission of Miniature Aircraft USA...
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Page 18: Motor Mount - Parts
M4 x 5 Socket Set Screw 0063 M3 x 10 Socket Bolt 0078-5 M4 x 10 Socket Bolt 124-2xx Drive Pulley Page 18 of 59 Created: 8/25/2007 Copyright Miniature Aircraft USA This document may not be distributed without permission of Miniature Aircraft USA... -
Page 19: Primary Drive - Parts
Motor Drive - 6mm – 22 tooth #124-222-8 Motor Drive – 8mm – 22 tooth 124-xxx Drive Belt Created: 8/25/2007 Page 19 of 59 Copyright Miniature Aircraft USA This document may not be distributed without permission of Miniature Aircraft USA... -
Page 20: Control System
Elevator #0105 #0113 #0159 #0169 #0009 (2) #0159 #0159 #0167 #0597-3 #0112 #0009 #0107 Pitch #0019 #0171 #0051 Page 20 of 59 Created: 8/25/2007 Copyright Miniature Aircraft USA This document may not be distributed without permission of Miniature Aircraft USA... - Page 21 .187” x .182” Brass Spacer 122-28 .187” x .080” Brass Spacer 124-22 .187” x .298” Brass Spacer 124-148 Modified Bellcrank Created: 8/25/2007 Page 21 of 59 Copyright Miniature Aircraft USA This document may not be distributed without permission of Miniature Aircraft USA...
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Page 22: Swashplate/Washout Mixer - Parts
#0107 #0369 #0109 #0112 #0217 #0107 #0112 #0109 #0107 #0597-4 #0133 #0159 #0133 #0369 #0369 #0133 #0133 #0065 Page 22 of 59 Created: 8/25/2007 Copyright Miniature Aircraft USA This document may not be distributed without permission of Miniature Aircraft USA... - Page 23 0060 M3 x 5 Socket Bolt 0060-1 M3 x 6 Socket Bolt 0217-6 140° Swashplate Arms #0060 #0060 Created: 8/25/2007 Page 23 of 59 Copyright Miniature Aircraft USA This document may not be distributed without permission of Miniature Aircraft USA...
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Page 24: Pitch Servo - Parts
0103 M2 x 5 Long Threaded Ball 0133 Ball Link – Long 0367 M2 x 60 Control Rod Page 24 of 59 Created: 8/25/2007 Copyright Miniature Aircraft USA This document may not be distributed without permission of Miniature Aircraft USA... -
Page 25: Elevator Servo - Parts
M2 x 5 Long Threaded Ball 0133 Ball Link – Long 0337 M2 x 30 Control Rod 0560-1 Servo Spacer – G10 Created: 8/25/2007 Page 25 of 59 Copyright Miniature Aircraft USA This document may not be distributed without permission of Miniature Aircraft USA... -
Page 26: Aileron Servo - Parts
0103 M2 x 5 Long Threaded Ball 0133 Ball Link – Long 0367 M2 x 60 Control Rod Page 26 of 59 Created: 8/25/2007 Copyright Miniature Aircraft USA This document may not be distributed without permission of Miniature Aircraft USA... -
Page 27: Rudder Servo - Parts
M2 Hex Nut 0039-1 M2.5 x 14 Phillips Bolt 0103 M2 x 5 Long Threaded Ball 0575-1 Plastic Servo Blocks Created: 8/25/2007 Page 27 of 59 Copyright Miniature Aircraft USA This document may not be distributed without permission of Miniature Aircraft USA... -
Page 28: Control Rods - Parts
M2 x 30 Control Rod Lengths Based on Futaba Servos 0367 M2 x 60 Control Rod 0369 M2 x 35 Threaded Rods Page 28 of 59 Created: 8/25/2007 Copyright Miniature Aircraft USA This document may not be distributed without permission of Miniature Aircraft USA... -
Page 29: Canopy
Rubber Grommet – Large 115-94 Rubber Grommet – Small 122-99 Canopy Knob 122-98 Canopy 122-99 Decal Sheet – Ion-X #115-94 #122-99 Created: 8/25/2007 Page 29 of 59 Copyright Miniature Aircraft USA This document may not be distributed without permission of Miniature Aircraft USA... -
Page 30: Rotor Head
0840-33 M3 button head bolt 0840-xx Flanged spacer 0844-1 Head block 126-86 Flybar support extension 126-89 Flybar support Page 30 of 59 Created: 8/25/2007 Copyright Miniature Aircraft USA This document may not be distributed without permission of Miniature Aircraft USA... -
Page 31: Head Block Assembly- Parts
M3 x 14 socket bolt 0113 Double threaded ball 0509-1 Head button 0597-1 M3 x 3.2 brass spacer 0844A Head block Assembled Created: 8/25/2007 Page 31 of 59 Copyright Miniature Aircraft USA This document may not be distributed without permission of Miniature Aircraft USA... -
Page 32: Bell Mixer Assembly - Parts
.187” x .126” Brass Spacer 106-02 M3 x 7 x 3 Flanged Bearing 120-18 Main Blade Grips 123-26 Aluminum Bell Mixer Page 32 of 59 Created: 8/25/2007 Copyright Miniature Aircraft USA This document may not be distributed without permission of Miniature Aircraft USA... -
Page 33: Blade Arm Assembly - Parts
90D Dampers 0848-2 Circlip 0840-12 Thrust Bearing 120-5 Head Axle 127-38 C/F M5 x 15 x 1.5 Washer Created: 8/25/2007 Page 33 of 59 Copyright Miniature Aircraft USA This document may not be distributed without permission of Miniature Aircraft USA... -
Page 34: Flybar Control Assembly - Parts
0555-1 M3 Control Ball 0566-1 Flybar 0871-7 Flybar Paddles 126-88 Threaded Flybar Spacers 126-90 C/F Angled Flybar Arms Page 34 of 59 Created: 8/25/2007 Copyright Miniature Aircraft USA This document may not be distributed without permission of Miniature Aircraft USA... -
Page 35: Rotor Head Control Rods - Parts
M2 x 10 Threaded Rod Rods Print Actual Size 121-4 M3 x 30 Control Rod 121-6 M3 x 75 Control Rod Created: 8/25/2007 Page 35 of 59 Copyright Miniature Aircraft USA This document may not be distributed without permission of Miniature Aircraft USA... -
Page 36: Tail Rotor
0457 Thrust Bearing 0873-1 Blade Grips 120-39 M5 x 10 x 4 Ball Bearings 122-65 Tail Rotor Hub Page 36 of 59 Created: 8/25/2007 Copyright Miniature Aircraft USA This document may not be distributed without permission of Miniature Aircraft USA... -
Page 37: Tail Rotor Pitch Control Assembly - Parts
0439 M6 X 10 x 2.5 Ball Bearing 0443 M6 Retaining Ring 0859-16 Pitch Links 120-14 Pitch Yoke Created: 8/25/2007 Page 37 of 59 Copyright Miniature Aircraft USA This document may not be distributed without permission of Miniature Aircraft USA... -
Page 38: Tail Rotor Gearbox #123-95 Exploded View
#123-97 (includes pin) #0051 #0051 #115-11 #123-78 #115-11 #122-70 #123-98 #0051 Shim Includes Dog point screws #123-87 #123-81 Page 38 of 59 Created: 8/25/2007 Copyright Miniature Aircraft USA This document may not be distributed without permission of Miniature Aircraft USA... -
Page 39: Tail Rotor Control Bellcrank - Parts
M3 x 7 x 3 Ball Bearing 0445 Bellcrank 0597-3 .184” x .125” Brass Spacer 123-95 Assembled Gear Box Created: 8/25/2007 Page 39 of 59 Copyright Miniature Aircraft USA This document may not be distributed without permission of Miniature Aircraft USA... -
Page 40: Tail Boom
#0063 #0017 #0032 #0063 (2) #0017 (2) #124-180 #0017 #0063 #123-86B #0017 #0063 #0017 (2) #0016 #0009 #0061 Page 40 of 59 Created: 8/25/2007 Copyright Miniature Aircraft USA This document may not be distributed without permission of Miniature Aircraft USA... -
Page 41: Tail Boom/Boom Mount/Torque Tube
0077 M3 x 30 Socket Bolt 0186 Boom Clamps 0867-15 Torque Tube 120-15 Tail Boom – 33” Aluminum Created: 8/25/2007 Page 41 of 59 Copyright Miniature Aircraft USA This document may not be distributed without permission of Miniature Aircraft USA... -
Page 42: Horizontal Fin Mount Assembly - Parts
M2.2 x 9.5 Phillips Screw 0065 M3 x 12 Socket Bolt 0870-2 Rear Boom Support Mount 124-182 Horizontal Fin Page 42 of 59 Created: 8/25/2007 Copyright Miniature Aircraft USA This document may not be distributed without permission of Miniature Aircraft USA... -
Page 43: Tail Rotor Control Rod Support Assembly - Parts
#0868-14 Part # Description 0133-1 Ball Link – Grey 0868-14 T/R Pushrod 121-5 M3 x 42 Control Rod Created: 8/25/2007 Page 43 of 59 Copyright Miniature Aircraft USA This document may not be distributed without permission of Miniature Aircraft USA... -
Page 44: Tail Boom Supports Assembly - Parts
M4 x 16 Socket Bolt 0870-2 Rear Boom Support Mount 0872-7 Boom Support Ends 0872-9 Tail Boom Support Rods Page 44 of 59 Created: 8/25/2007 Copyright Miniature Aircraft USA This document may not be distributed without permission of Miniature Aircraft USA... -
Page 45: Fastener Guide
If it is not clear what the part number of a fastener is, simply find the fastener on the chart and match its part number and description Created: 8/25/2007 Page 45 of 59 Copyright Miniature Aircraft USA This document may not be distributed without permission of Miniature Aircraft USA... - Page 46 M4 x 4 Socket Set Screw -------------- 0058 M4 x 5 Socket Set Screw -------------- 0058-1 M4 x 6 Socket Set Screw -------------- Page 46 of 59 Created: 8/25/2007 Copyright Miniature Aircraft USA This document may not be distributed without permission of Miniature Aircraft USA...
- Page 47 M3 x 18 Phillips Bolt ------------------- 0097 M3 x 22 Phillips Bolt ------------------- 0099 M3 x 30 Phillips Bolt ------------------- Created: 8/25/2007 Page 47 of 59 Copyright Miniature Aircraft USA This document may not be distributed without permission of Miniature Aircraft USA...
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Page 48: Model Views
The following pages include frame bolt maps to help identify bolt locations as well as photos of completed Ion-X2 Page 48 of 59 Created: 8/25/2007 Copyright Miniature Aircraft USA This document may not be distributed without permission of Miniature Aircraft USA... - Page 49 XCell Ion-X Reference Guide Created: 8/25/2007 Page 49 of 59 Copyright Miniature Aircraft USA This document may not be distributed without permission of Miniature Aircraft USA...
- Page 50 XCell Ion-X Reference Guide Page 50 of 59 Created: 8/25/2007 Copyright Miniature Aircraft USA This document may not be distributed without permission of Miniature Aircraft USA...
- Page 51 XCell Ion-X Reference Guide Created: 8/25/2007 Page 51 of 59 Copyright Miniature Aircraft USA This document may not be distributed without permission of Miniature Aircraft USA...
- Page 52 XCell Ion-X Reference Guide Page 52 of 59 Created: 8/25/2007 Copyright Miniature Aircraft USA This document may not be distributed without permission of Miniature Aircraft USA...
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Page 53: Gear Ratios
13.05 13.32 14.02 13.42 13.70 13.86 14.15 14.90 14.21 14.51 14.68 14.98 15.78 15.00 15.32 15.50 15.82 16.66 Created: 8/25/2007 Page 53 of 59 Copyright Miniature Aircraft USA This document may not be distributed without permission of Miniature Aircraft USA... - Page 54 4.84 4.94 5.20 5.15 5.26 5.32 5.43 5.72 3.52 3.60 3.64 3.72 3.92 3.75 3.83 3.87 3.95 4.16 Page 54 of 59 Created: 8/25/2007 Copyright Miniature Aircraft USA This document may not be distributed without permission of Miniature Aircraft USA...
- Page 55 3.17 3.23 3.40 3.23 3.30 3.34 3.41 3.59 3.40 3.48 3.52 3.59 3.78 3.75 3.83 3.87 3.95 4.16 Created: 8/25/2007 Page 55 of 59 Copyright Miniature Aircraft USA This document may not be distributed without permission of Miniature Aircraft USA...
- Page 56 4.09 4.17 4.39 3.75 3.83 3.87 3.95 4.16 3.56 3.63 3.68 3.75 3.95 3.23 3.30 3.34 3.41 3.59 Page 56 of 59 Created: 8/25/2007 Copyright Miniature Aircraft USA This document may not be distributed without permission of Miniature Aircraft USA...
- Page 57 15.50 15.82 16.66 14.16 14.46 14.63 14.94 15.73 13.42 13.70 13.86 14.15 14.90 12.75 13.02 13.17 13.44 14.16 Created: 8/25/2007 Page 57 of 59 Copyright Miniature Aircraft USA This document may not be distributed without permission of Miniature Aircraft USA...
- Page 58 18.94 19.33 20.36 17.36 17.73 17.94 18.31 19.29 16.50 16.85 17.05 17.40 18.32 15.00 15.32 15.50 15.82 16.66 Page 58 of 59 Created: 8/25/2007 Copyright Miniature Aircraft USA This document may not be distributed without permission of Miniature Aircraft USA...
- Page 59 XCell Ion-X Reference Guide Created: 8/25/2007 Page 59 of 59 Copyright Miniature Aircraft USA This document may not be distributed without permission of Miniature Aircraft USA...