Graco HA1M10 Instructions-Parts List Manual
  1. Manuals
  2. Brands
  3. Graco Manuals
  4. Paint Sprayer
  5. HA1M10
  6. Instructions-parts list manual
Graco HA1M10 Instructions-Parts List Manual

Graco HA1M10 Instructions-Parts List Manual

Pro xp auto aa spray gun
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Instructions-Parts
™
Pro Xp
Automatic Electrostatic Gun for use in Class I, Div. I Hazardous Locations using Group D
spray materials.
Automatic Electrostatic Gun for use in Group II, Zone 1 Explosive Atmosphere Locations
using Group IIA spray materials.
For professional use only.
100 psi (0.7 MPa, 7 bar) Maximum Air Inlet Press
3000 psi (21 MPa, 210 bar) Maximum Working Fluid Pressure
Important Safety Instructions
Read all warnings and instructions in this manual
and in related manuals. Save these instructions.
See page 2 for Table of Contents and page 3 for
List of Models.
Auto AA Spray Gun
333011D
EN

Advertisement

Table of Contents
loading

Related Manuals for Graco HA1M10

Summary of Contents for Graco HA1M10

  • Page 1 Instructions-Parts 333011D ™ Pro Xp Auto AA Spray Gun Automatic Electrostatic Gun for use in Class I, Div. I Hazardous Locations using Group D spray materials. Automatic Electrostatic Gun for use in Group II, Zone 1 Explosive Atmosphere Locations using Group IIA spray materials. For professional use only.

  • Page 2: Table Of Contents

    Set the Atomization Fluid Pressure ..17 Graco Pro Xp Warranty ..... 48 Adjust the Electrostatics .

  • Page 3: List Of Models

    List of Models List of Models Standard Smart Bottom Rear Part No. Model Model Manifold Manifold HA1M10   HA1T10   HA2M10   HA2T10   Approvals 0.24 mJ FM14ATEX0081 EN 50050-1 Ta 0°C-50°C Related Manuals Manual No.

  • Page 4: Warnings

    • Ground all equipment, personnel, object being sprayed, and conductive objects in or close to spray area. Resistance must not exceed 1 megohm. See Grounding instructions. • Only use grounded Graco conductive air supply hoses. • Do not use pail liners unless they are conductive and grounded.
  • Page 5 Warnings WARNING WARNING WARNING WARNING PLASTIC PARTS CLEANING SOLVENT HAZARD Many solvents can degrade plastic parts and cause them to fail, which could cause serious injury or property damage. • Use only compatible water-based solvents to clean plastic structural or pressure-containing parts. •...

  • Page 6: Introduction

    Use a PLC to select a spray profile To operate the electrostatics, apply air pressure to the See the Pro Xp Auto Control Module manual 332989 for gun manifold’s turbine air fitting (TA) through a Graco more information. Grounded Turbine Air Hose. The air enters the manifold and is directed to the inlet of the power supply turbine.

  • Page 7: System Overview

    Typical System Installation 1 shows a typical electrostatic air spray system. It is not an actual system design. For assistance in designing IGURE a system to suit your particular needs, contact your Graco distributor. Non-Hazardous Area Hazardous Area . 1 Typical System Installation...

  • Page 8: Gun Overview

    Introduction Gun Overview . 2 Gun Overview Manifold Fittings and Indicators Air Cap Atomization Air Inlet Fitting Spray Tip Fan Air Inlet Fitting Retaining Ring Cylinder Air Inlet Fitting Shroud Fiber Optic Fitting Transmit Manifold (Operational on Smart models only) Turbine Fiber Optic Fitting Receive Power Supply...

  • Page 9: Installation

    Installation Installation Install the System Install the Air Line Accessories See F IGURE 1. Install a bleed-type master air valve (L) on the main air line (W) to shut off all air to the gun. Installing and servicing this equipment requires 2.
  • Page 10 3 shows a typical electrostatic spray system. It is not an actual system design. For assistance in designing a IGURE system to suit your particular needs, contact your Graco distributor. The turbine air (TA) must be electrically interlocked with the spray booth ventilation fans to prevent the...

  • Page 11: Install The Gun

    Use only Graco Grounded Turbine Air Hose. 1. Connect the Graco Grounded Turbine Air Hose (B) to the gun's turbine air inlet (TA) and connect the 2.88 in. hose ground wire (A) to a true earth ground (N). The (73.2 mm)

  • Page 12: Manifold Connections

    Connect a 1/4 npsm swivel fitting between this fitting and the fluid supply. Turbine Air Inlet Fitting Connect the Graco Grounded Turbine Air Hose between this fitting (left-hand thread) and the solenoid. Connect the air hose ground wire to a true earth ground.

  • Page 13: Fiber Optic Cable Connection

    Installation Fiber Optic Cable Connection (Operational on Smart models only) For a 2 Gun System NOTE: Only use the supplied fiber optic cable. 1. Connect Port 1 of the gun 2 manifold to Port 5 of the Control Module. The fiber optic cable allows the gun to communicate 2.

  • Page 14: Grounding

    All electrical cables must be properly grounded. • All persons entering the spray area: shoes must Graco Part No. 241079 Megohmmeter is available as an have conductive soles, such as leather, or personal accessory to check that the gun is properly grounded.

  • Page 15: Check Fluid Resistivity

    Failure to follow this warning could cause fire, explosion, and electric shock and result in serious injury and property damage. Graco Part No. 722886 Resistance Meter and 722860 Probe are available as accessories to check that the resistivity of the fluid being sprayed meets the require- ments of an electrostatic air spray system.

  • Page 16: Operation

    Operation Operation Pressure Relief Procedure Startup Follow the Pressure Relief Procedure whenever Check the following list daily, before starting to operate you see this symbol. the system, to help ensure you of safe, efficient opera- tion. All operators are properly trained to safely operate an automatic electrostatic air-assisted spray system as instructed in this manual.

  • Page 17: Install The Spray Tip

    Operation Install the Spray Tip Set the Atomization Fluid Pressure See F IGURE Atomization fluid pressure will vary based on the viscos- To reduce the risk of skin injection and splashing, ity of the fluid, flow rate desired, and other system char- follow the Pressure Relief Procedure before acteristics.

  • Page 18: Adjust The Electrostatics

    Operation Adjust the Electrostatics Spraying 1. Turn on the turbine air (TA) and adjust the air pres- sure per the settings in Table 1 . Set the proper pressure at the turbine air hose inlet when air is flowing. To reduce the risk of electric shock, do not touch the gun electrode or come within 4 in.

  • Page 19: Maintenance

    Maintenance Maintenance To reduce the risk of an injury, follow the Pressure To reduce the risk of fire and explosion, turn off the Relief Procedure before doing any maintenance on turbine air (TA) before flushing the gun and always the gun or system. ground equipment and waste container.

  • Page 20: Clean Outside Of Gun

    Maintenance Clean Outside of Gun Clean the Spray Gun NOTICE Equipment Needed • Clean all parts with a non-conductive, compatible • soft bristle brush solvent. Conductive solvents can cause the gun to • compatible solvent malfunction. • Fluid in the air passages could cause the gun to Procedure malfunction and could draw current and reduce the electrostatic effect.

  • Page 21: Check For Fluid Leakage

    Maintenance NOTE: Use two wrenches to remove the fluid tube fitting 13. Test Gun Resistance, page 22. (C). Check for Fluid Leakage If any fluid leakage from the gun is detected, stop spraying immediately. Fluid leakage into the gun shroud could cause fire or explosion and result in serious injury and property damage.

  • Page 22: Electrical Tests

    Electrical Tests Electrical Tests Electrical components inside the gun affect performance and safety. The following procedures test the condition of the power supply (7) and electrode (25a), and electri- cal continuity between components. NOTICE The barrel resistor cartridge is part of the barrel and is not replaceable.

  • Page 23: Test Barrel Resistance

    • Never operate the gun without the conductive ring in place. • Do not replace the conductive ring with anything but a genuine Graco part. 5. If the resistance is still outside the range, replace the gun barrel. 333011D...

  • Page 24: Troubleshooting

    Troubleshooting Troubleshooting Installing and servicing this equipment requires To reduce the risk of a fluid injection injury, always access to parts which may cause an electric shock or follow the Pressure Relief Procedure on page 16 other serious injury if the work is not performed when you stop spraying and whenever you are properly.

  • Page 25: Gun Operation Troubleshooting

    Troubleshooting Gun Operation Troubleshooting Problem Cause Solution Excessive spray fog. Atomizing air pressure too high. Decrease air pressure (A1) as low as possible Fluid too thin. Increase viscosity or increase fluid flow rate. “Orange Peel” finish. Atomization air pressure too low. Increase air pressure;...
  • Page 26 Troubleshooting Problem Cause Solution Gun does not spray Low fluid supply. Add fluid if necessary. Damaged spray tip. Replace; see Air Cap/Tip Guard, Spray Tip, and Fluid Seat Housing Replacement page 29. Dirty or clogged spray tip (3). Clean; see Clean the Spray Gun, page 20.

  • Page 27: Electrical Troubleshooting

    Troubleshooting Electrical Troubleshooting Problem Cause Solution Poor wrap. Turbine air is not turned on. Turn on. Booth exhaust velocity is too high. Reduce velocity to within code limits. Atomization air pressure too high. Decrease. Fluid pressure too high. Decrease, or replace worn tip. Incorrect distance from gun to part.

  • Page 28: Repair

    Order Part No. 111265 Lubricant. Do not over-lubricate. • Only use genuine Graco parts. Do not mix or use parts from other PRO Gun models. 1. Flush and clean the gun, page 20. 2. Relieve the pressure. Follow the Pressure Relief Procedure, page 16.

  • Page 29: Install The Gun On The Manifold

    • Never operate the gun without the conductive ring in place. Air Cap/Tip Guard, Spray Tip, • Do not replace the conductive ring with anything but a genuine Graco part. and Fluid Seat Housing Replacement 6. Remove the fluid seat housing (4) using the multi-tool (48).

  • Page 30: Electrode Replacement

    Repair Fluid Tube Replacement 12. Install the shroud. NOTICE There are no replaceable parts in the fluid tube assem- To avoid damaging the tip guard, orient the air bly. Only remove when necessary. cap/tip guard assembly (25) before tightening the retaining ring (24).

  • Page 31: Fluid Filter Removal

    Repair Fluid Filter Removal 7. Install the fluid needle assembly in the gun barrel. Lubricate the front of the needle with dielectric grease, if not already lubricated. Push in on the nee- 1. Prepare the gun for service, page 28. dle with the 2 mm ball end wrench (45) and tighten.

  • Page 32: Piston Repair

    Repair Piston Repair Table 3. Piston O-Rings Description Function 1. Prepare the gun for service, page 28. Shaft O-Ring Seals cylinder air along the piston rod 2. Remove the air cap, page 29. Remove the gun (11g) (34b). Replace if air leaks along rod. shroud (26).

  • Page 33: Barrel Removal

    Repair Barrel Removal NOTE: Use two wrenches to install the fluid tube fitting (C). See F IGURE 5. Install and adjust the actuator arm (15), jam nut 1. Prepare the gun for service and remove the mani- (16a), and adjustment nut (16b). See page 32. fold, page 28.

  • Page 34: Turbine Removal And Replacement

    Repair 5. To separate the power supply (7) from the turbine 10. See Test Gun Resistance, page 22. (8), disconnect the 3-wire ribbon connector (PC) from the power supply. See F IGURE Smart models only: disconnect the 6–pin flexible  circuit (30) from the power supply.
  • Page 35 Repair 6. Push the fan and coil assembly (8a) out the front of coil (8a) so the bearing blades are flush with the sur- the housing (8d). face of the coil. 8b2 8f 11. Press the new top bearing (8b2.) onto the short end of the shaft so the bearing blades are flush with the surface of the coil (8a).

  • Page 36: Parts

    Parts Parts Standard Pro Xp Auto AA Gun Models HA1T10, Rear Manifold HA2T10, Bottom Manifold Torque to 20 in-lbs (2 N•m) HA2T10 333011D...
  • Page 37 Parts Standard Pro Xp Auto AA Gun Models HA1T10, Rear Manifold HA2T10, Bottom Manifold Ref. Ref. Part No. Description Part No. Description 24N643 ELECTRODE, package of 5 24W874 BODY, gun assy, includes 9, 33 24W388 COVER, shroud, Auto XP 24N781 NEEDLE ASSEMBLY, includes 5 27...

  • Page 38: Smart Pro Xp Auto Aa Gun Models

    Parts Smart Pro Xp Auto AA Gun Models HA1M10, Rear Manifold HA2M10, Bottom Manifold Torque to 20 in-lbs (2 N•m) HA2M10 333011D...
  • Page 39 24N740 SCREW, ES gun (Includes 2) Included in Air Seal Repair Kit 24W390 (pur-  24W394 MANIFOLD, rear inlet HA1M10 chase separately) 24W395 MANIFOLD, bottom inlet HA2M10  Included in Rear Manifold Repair Kit 24W394 21...

  • Page 40: Air Cap Assembly

    Parts Air Cap Assembly Part No. 24N727 Air Cap Assembly Ref. Ref. Part No. Description Part No. Description ------ AIR CAP 183459 GASKET, tip (not shown) See page 24N726 GUARD, tip, orange 24N643 ELECTRODE, package of 5 24N734 O-RING; PTFE; package of 5 24E459 O-RING;...

  • Page 41: Turbine Assembly

    Parts Turbine Assembly Part No. 24N664 Turbine Assembly 8f 8e 8d 8b1 8b2 8h Ref. Part Ref. Part Description Description 8g* 110073 O-RING 24N705 COIL, turbine 24N709 CLIP; package of 5 (one clip  24N706 BEARING KIT (includes two bear- ...

  • Page 42: Accessories

    Accessories Accessories Smart Model Accessories and Fiber Optic Air Line Accessories Cables ™ AirFlex Flexible Grounded Air Hose (Grey) Part No. Description 100 psi (7 bar, 0.7 MPa) Maximum Working Pressure 24W035 Pro Xp Auto Control Module. See 332989 0.315 in. (8 mm) ID; 1/4 npsm(f) x 1/4 npsm(f) left-hand for details.

  • Page 43: System Accessories

    12 gauge, 25 ft (7.6 m). 235073 75 ft (23 m) 16P802 English Warning Sign. Available at no charge from Graco. 235074 100 ft (30.5 m) Test Equipment Bleed-Type Master Air Valve Part No. Description 300 psi (21 bar, 2.1 MPa) Maximum Working Pressure...

  • Page 44: Dimensions

    Dimensions Dimensions Rear Inlet Manifold 2.6 in (66 mm) 11 in (279 mm) 2.5 in (63 mm 10.4 in (265 mm) 8.2 in (208 mm) 0.53 in(13.5 mm) 2x 1/4-20 UNC Bottom Inlet Manifold 2.6 in (66 mm) 11.0 in (279 mm) 2.5 in (623 mm 2x 1/4-20 UNC .60 in (15.24 mm)

  • Page 45: Spray Tip Selection Chart

    Spray Tip Selection Chart Spray Tip Selection Chart AEM Fine Finish Spray Tips Recommended for high finish quality applications at low and medium pressures. Order desired tip, Part No. AEMxxx, where xxx = 3-digit number from the matrix below. Fluid Output Maximum Pattern Width at 12 in.

  • Page 46: Aef Fine Finish Pre-Orifice Spray Tips

    Spray Tip Selection Chart AEF Fine Finish Pre-Orifice Spray Tips Recommended for high finish quality applications at low and medium pressures. AEF tips have a pre-orifice that assists in atomizing sheer thinning materials, including lacquers. Order desired tip, Part No. AEFxxx, where xxx = 3-digit number from the matrix below. Fluid Output Maximum Pattern Width at 12 in.

  • Page 47: Technical Data

    Technical Data Technical Data Pro Xp Auto AA Spray Gun Metric Maximum fluid working pressure 3000 psi 21 MPa, 210 bar Maximum working air pressure 100 psi 0.7 MPa, 7 bar Maximum fluid operating temperature 48°C 120°F Short circuit current output 125 microamperes Paint resistivity range 3 megohm/cm to infinity...

  • Page 48: Graco Pro Xp Warranty

    With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.

This manual is also suitable for:

Ha1t10Ha2m10Ha2t10

Table of Contents