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operator's Manual
XV NG/LP Series
Natural Gas/Propane
R E A D
T H I S
M A N U A L
This manual contains important information for the use and safe operation of
your RAMTEQ
machine. FAILURE TO READ THIS MANUAL AND
®
FOLLOW ITS INSTRUCTIONS PRIOR TO OPERATING OR ATTEMPTING
ANY SERVICE OR MAINTENANCE PROCEDURE COULD RESULT IN
SERIOUS INJURY OR DEATH TO YOU OR OTHER PERSONS; ALSO
DAMAGE TO THE MACHINE OR TO OTHER PROPERTY.
RAMTEQ
®
14275 northwest freeway
houston, tX 77040
phone: 713.983.6000
faX: 713.983.6405
300-00010-03 8/05
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Summary of Contents for Ramteq XV LP Series
- Page 1 T H I S M A N U A L This manual contains important information for the use and safe operation of your RAMTEQ machine. FAILURE TO READ THIS MANUAL AND ® FOLLOW ITS INSTRUCTIONS PRIOR TO OPERATING OR ATTEMPTING ANY SERVICE OR MAINTENANCE PROCEDURE COULD RESULT IN SERIOUS INJURY OR DEATH TO YOU OR OTHER PERSONS;...
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Page 2: Table Of Contents
............12 roUBleSHooting ..............13 arranty unpacking Instructions InsPEcTIOn Carefully unpack your new RAMTEQ equipment by removing the banding and cardboard box from pallet. Remove the pressure washer from the pallet and check for any physical damages that may have occurred during shipment. Check for all parts specified and shown below. IncludEd PARTs • Pallet • Packing Material Outer Box • XVNG or XVLP Series Machine •... -
Page 3: S Ection 1 O Perator
DO NOT alter original factory settings prior to operating this machine. Risk of injury to yourself or other persons may occur. DO NOT remove hoses, guns, nozzles or any components while this machine is still hot or while it is running. DO NOT attempt to service this machine before reading the service manual. DO NOT use water with a temperature over 140 degrees Fahrenheit DO NOT use any electrical outlet that is not properly grounded or does not comply with all federal, state, and local laws and/or electrical codes DO NOT operate this machine without knowing how to stop and bleed water pressures. Know all controls before using this machine. DO NOT spray caustic, acids or abrasive fluids through this machine. DO NOT permit water to freeze inside this machine. Pump and plumbing damage may occur. Use only recommended RAMTEQ parts when servicing this machine. RAMTEQ will not be held liable for any unauthorized modifications made to this machine. Any such action will void the warranty. RAMTEQ ® 14275 northwest freeway houston, tX 77040 phone: 713.983.6000 faX: 713.983.6405 300-00010-03 8/05 ... - Page 4 from location? _____ Is there adequate gas supply for BTU rating of the burner? _____ Is incoming gas supply pressure between 6” and 14” water column? _____ Has the proper gas regulator been installed with proper pressure and volume? _____ Is machine properly vented allowing adequate air flow? _____ Are the propane tanks large enough to prevent freezing? _____ Have gas lines been checked for gas leaks? _____ RAMTEQ ® 14275 northwest freeway houston, tX 77040 phone: 713.983.6000 faX: 713.983.6405 300-00010-03 8/05 ...
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Page 5: Operating Instructions
Turn burner switch to “OFF”. Allow water to discharge for a few minutes while cooling down. Turn pump switch to "OFF". Disconnect water source. Pull gun trigger to release water pressure from system. Disconnect wand & gun assembly. wind up pressure hose on hose reel. Maintenance Instructions MAInTEnAncE PREcAuTIOns Do not permit acidic, caustic or abrasive fluids to be pumped through system. Periodically clean detergent inlet screen. This will ensure proper flow of water to the pump. High mineral content in water may adversely affect your machine and may require the use of a water softener to ensure proper operation. NEVER run the pump dry under any circumtances. Doing so will cause exteme damage to the pump. RAMTEQ ® 14275 northwest freeway houston, tX 77040 phone: 713.983.6000 faX: 713.983.6405 300-00010-03 8/05 ... -
Page 6: Unloader Adjustment
Float Tank Machines: Pour antifreeze into float tank and remove water nozzle from end of wand and carefully insert into opening of float tank. Start machine and run until antifreeze water mixture has circulated throughout the machine returning back to the float tank. PUMP MAINTENANCE Fill crankcase to dot on oil gauge window per specifications with the specific oil created by the pump manufacturer (i.e. General Pump Oil). Ensure the right oil for specific pump as it may vary. Change oil after 40 Hour Break-in Period. Change oil every Three Months or at 500 Hour Intervals thereafter. unlOAdER AdjusTMEnT All RAMTEQ machines have the unloader Pulsar Sutner correctly set at the the factory. Setting an Unloader Unloader unloader is a difficult job without the proper equipment and training. Should the need arise to change the unloader settings, please contact your local distributor. -
Page 7: P Arts D Iagram
Seals, LP , 18mm Kit #225 1 kit (TC1809S17) 221-0000X-XX Packing, 15mm Kit #226 1 kit (TC1509S17 & TC1811S17) 221-0000X-XX Packing, 18mm Kit #227 1 kit (TC1809S17) RAMTEQ ® 14275 northwest freeway houston, tX 77040 phone: 713.983.6000 faX: 713.983.6405 300-00010-03 8/05 ... -
Page 8: Hose, Wand & Gun
Ref.# Part # Description 450-00001-01 Rocker Switch 571-00002-01 Hourmeter (optional) 305-00040-01 Label, Controls 573-00001-01 Thermostat Assembly 180-00289-01 XV Control Box (Not Shown) RAMTEQ ® 14275 northwest freeway houston, tX 77040 phone: 713.983.6000 faX: 713.983.6405 300-00010-03 8/05 ... -
Page 9: P Lumbing D Iagrams
’ peratOr anual RAMTEQ ® 14275 northwest freeway houston, tX 77040 phone: 713.983.6000 faX: 713.983.6405 300-00010-03 8/05 ... -
Page 10: Ng/Lp P Lumbing D Iagrams
’ peratOr anual RAMTEQ ® 14275 northwest freeway houston, tX 77040 phone: 713.983.6000 faX: 713.983.6405 300-00010-03 8/05 ... -
Page 11: W Iring D Iagrams
’ peratOr anual XVnG wiring Diagrams RAMTEQ ® 14275 northwest freeway houston, tX 77040 phone: 713.983.6000 faX: 713.983.6405 300-00010-03 8/05 ... -
Page 12: Troubleshooting
Oil Dripping Oil seal worn Check and replace oil seals Cracked manifold Replace manifold Fluctuating Pressure Unloader not adjusted Adjust to specifications Valves worn Replace with valve kit Dir t or blockage in valves Clean or replace valve Pump sucking air Check water/detergent supply worn plunger packing Replace packing kit Pump Head Overheating Extended period in bypass Pull trigger gun for water flow RAMTEQ ® 14275 northwest freeway houston, tX 77040 phone: 713.983.6000 faX: 713.983.6405 300-00010-03 8/05 ... -
Page 13: Warranty
Ramteq Incorporated ("RAMTEQ") warrants that the Product you have purchased from RAMTEQ or from an Authorized RAMTEQ Reseller is free from defects in materials or workmanship under normal use for a period of one (1) year from the date of purchase. This warranty extends only to you, the original Purchaser. It is not transfer- able to anyone who subsequently purchases the Products from you. - Page 14 Manufacturers Warranty Period Click on pictures to open manufacturers website. 5 years 5 years 3 years 3 years 3 years 3 years 18 months 18/36 months 1 year Ramteq Pressure Washers 14275 NORTHWEST FREEWAY HOUSTON, TX 77040 PHONE: 713.983.6000 FAX: 713.983.6405 1/13...
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