Milnor MCR09E5 Installation And Service
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Milnor MCR09E5 Installation And Service

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Published Manual Number/ECN: MPIMCRXXAE/2006486A
• Publishing System: TPAS
• Access date: 12/5/2006
• Document ECN's: Exact
Installation and Service—
MCR09E5,MCR18E4
MWR09E5,MWR18E4
MWR18X4
Washer Extractor
PELLERIN MILNOR CORPORATION
POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.

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Summary of Contents for Milnor MCR09E5

  • Page 1 Published Manual Number/ECN: MPIMCRXXAE/2006486A • Publishing System: TPAS • Access date: 12/5/2006 • Document ECN's: Exact Installation and Service— MCR09E5,MCR18E4 MWR09E5,MWR18E4 MWR18X4 Washer Extractor PELLERIN MILNOR CORPORATION POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.
  • Page 2 “Troubleshooting” chapter or section. See the table of contents. Trademarks of Pellerin Milnor Corporation The following, some of which may be used in this manual, are trademarks of Pellerin Milnor Corporation: ®...

  • Page 3: Table Of Contents

    MCR09E5,MCR18E4 MWR09E5,MWR18E4 MWR18X4 Washer Extractor Page Description Document/ECN Warranty BMP720097/92732A How to Order Parts BMP720097R/72332A Safety Placard Use and Placement MCR09E5, MCR18E4 BMP050019/2006052B Safety PLacard Use and Placement MWR09E5, MWR18E4, MWR18X4 BMP050050/2006416B Guards and Covers BMP050007/2006416B About the Forces Transmitted by Milnor Washer-Extractors BIWUUI02/20001108 Glossary of Tag Illustrations-30"...

  • Page 4: Page Description

    Dimensional Drawing - Pedestal Base for (1) MCR09E5, MWR09E5 BDMCRBB1AE/2006154D Dimensional Drawing - Pedestal Drawing for (2) MCR09E5, MWR09E5 BDMCRBB2AE/2006033D Dimensional Drawing - Pedestal for (4) MCR09E5, MWR09E5 BDMCRBB4AE/2006033D Dimensional Drawing - Pedestal for (1) MCR18, MWR18 BDMCRBL1AE/2006422D Dimensional Drawing - Pedestal Base for (2)
  • Page 5 (including purchased components) without obligation to change any equipment previously supplied. ANY SALE OR FURNISHING OF ANY EQUIPMENT BY MILNOR IS MADE ONLY UPON THE EXPRESS UNDERSTANDING THAT MILNOR MAKES NO EXPRESSED OR IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR USE OR PURPOSE.

  • Page 7: How To Order Parts

    How to order repair parts Repair parts may be ordered either from the authorized dealer who sold you this machine, or directly from the MILNOR factory. In most cases, your dealer will have these parts in stock. When ordering parts, please be sure to give us the following information: 1.
  • Page 9 BMP050019/2006052B (Sheet 2 of 2) Pellerin Milnor Corporation Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List—Safety Placard Placement Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...
  • Page 11 BMP050050/2006416B (Sheet 2 of 2) Pellerin Milnor Corporation Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List—Safety Placard Placement Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...

  • Page 13: Mwr18E4,Mwr18X4

    BMP050007/2006416B (Sheet 2 of 2) Pellerin Milnor Corporation Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List—Guard & Covers Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...

  • Page 14: About The Forces Transmitted By Milnor Washer-Extractors

    • the liquor level and chemical conditions in the bath preceding extraction, and • other miscellaneous factors. ® Estimates of the maximum force normally encountered are available for each Milnor model ® and size upon request. Floor or foundation sizes shown on any Milnor...
  • Page 15 All data is subject to change without notice and may have changed since last printed. It is the sole responsibility of every potential owner to obtain ® written confirmation that any data furnished by Milnor applies for the model(s) and serial number(s) of the specific machines.
  • Page 16 7\_ccQbi_VDQW9\\ecdbQdY_^c± <B8DD<C604!#&!E 7Cdi\U# DCdi\U# FCdi\U GQcXUb5hdbQSd_bc Illustration Explanation Stop! Read the manual first for complete instructions before continuing. Do not jack the machine here. Do not lift the machine here. Use three point or four point lifting as determined by the lifting eyes furnished. Rig the load using lifting cables of sufficient size and length to ensure cables are not over-stressed.
  • Page 17 Illustration Explanation Do not start this machine until the packing materials, lifting brackets, etc. with this tag attached or behind this panel are removed. These materials are painted red. Safety stands or brackets (also painted red) may be provided with this machine. Do not discard safety stands or brackets This motor or pump should rotate in the direction of the arrow.
  • Page 18 Illustration Explanation Install the appropriate part here before operating the machine. During drain and extract, the cylinder must rotate counterclockwise when viewed from here (rear of machine). Make cold water connection here. Make hot water connection here.
  • Page 19 Illustration Explanation Make third (reuse) water connection here. Make flushing water connection here. Do not strike shell front of washer-extractors during fork lifting. Striking shell front will cause door to leak. Water hammer will rupture the water inlet valves on this machine. Eliminate water hammer on waterlines to this machine.
  • Page 20 Excessive water temperture will damage valves. Do not exceed 160 degrees Fahrenheit (71 degrees Celsius). 160 F ° 71 C ° Excessive air pressure will damage valves. Do not exceed 80 psi (5.5 bar). 10 - 75 psi 0.7 - 5.1 bar...

  • Page 21: Avoiding Damage From Allied Remote Chemical Delivery Systems

    ® of such systems by the chemical supply company. Milnor washer-extractors and CBW batch washers (tunnels) are available with convenient inlets for such systems (see Figure 1). Most common of the types of systems currently used in commercial laundering operations are pumped chemical systems.
  • Page 22 CAUTION 1 : Equipment and Textile Damage Hazards—Chemicals leaked into the machine, particularly when it is idle can destroy machine components and textiles left in the machine. Pellerin Milnor Corporation accepts absolutely no responsibility for damage to its equipment or to textiles therein from abnormal contact with chemicals.
  • Page 23 Hence, any concentrated chemical that remains in the injection line between the pump and the machine is free to flow into the machine. Some examples of this are shown in Figure 3. PELLERIN MILNOR CORPORATION...
  • Page 24 PELLERIN MILNOR CORPORATION...
  • Page 25 CAUTION 2 : Injury and Damage Hazards—Chemicals leaking from a chemical system may be corrosive or toxic. Such chemicals can injure personnel and damage equipment. • Use care when connecting chemical lines. • Inspect regularly for leaks. — End of BIWUUI03 — PELLERIN MILNOR CORPORATION...

  • Page 26: Handling And Setting Procedures For Rigid Mount Washer-Extractors

    Do not hesitate to file a claim with the carrier if the machine is damaged in any way during shipment. Milnor® will be glad to assist you in filing your claim, but is not responsible for any shipping damage to the machine once it has been delivered to the carrier in good condition.
  • Page 27 Foundation templates are available for some machines. Consult Milnor if any obstruction prevents the installation of any anchor bolt. Properly install anchor bolts at ALL anchor bolt holes on the machine. Anchor bolts cannot be indiscriminately omitted.
  • Page 28 2. Tighten all fasteners evenly, using only one-quarter turn on each fastener before moving to the next one. While tightening, frequently skip from front to back and right to left to insure uniform tension. After tightening all fasteners, check each fastener at least twice. — End of BIRUUI01 — PELLERIN MILNOR CORPORATION...

  • Page 29: External Fuse/Breaker, Wiring, And Disconnect Requirements

    100 feet (30 meters). If an inverse time circuit breaker is used and local codes require a larger wire size than that specified by Milnor, abide by the local code. Notice 1 : The specified wire size may appear too small for the fuse or circuit breaker shown.

  • Page 30: Mcr09E5, Mwr09E5

    BFRCAF01 (Published) Book specs- Dates: 20060725 / 20060725 / 20060725 Lang: ENG01 Applic: RCA External Fuse or Breaker and Wire Sizes for Washer-extractors MCR09E5, MWR09E5 Table 1: Specifications (Largest motor: 1 HP) Fuse OR circuit breaker Wire size for Voltage...

  • Page 31: Mcr18E4 And Mwr18E4

    CAUTION 1 : Fire hazard—An over-sized fuse/circuit breaker or under-sized wiring can permit the wiring to overheat and cause a fire. • Always use the fuse/circuit breaker and wire size specified here. — End of BFRCBF01 — PELLERIN MILNOR CORPORATION...

  • Page 32: Service Connections

    • See the reference manual for precautions and additional information before making any chemical connections. Piped Inlets Table 1: Piped inlets for MCR09E5, MCR18E5 and MWR09E5, MWR18E5 models Connection Description Source Requirements Piping Requirements, Comments Cold water inlet 3/4"...
  • Page 33 Service Connections Piped Outlets Table 2: Piped Outlets for MCR09E5, MCR18E5 and MWR09E5, MWR18E5 models Model Connection Destination Requirements or Piping Specifications Description Description MCR09E5 and Drain 2" ID hose connection Rubber hose, PVC or other approved MWR09E5 material per plumbing code Suds Overflow 2"...
  • Page 34 Restraints may include the vibration switch (Figure 3) restraint, motor mount blocking (Figure 4). Check Cylinder Surface Check the perforated cylinder for smoothness. Milnor will not accept responsibility for the cylinder finish after the machine is placed in service. — End of BIRQVI01 —...

  • Page 35: Section 1: Service And Maintenance

    Section Service and Maintenance...

  • Page 36: Preventive Maintenance

    Lubrication Guidelines As required by the warranty, to ensure safe operation, and to achieve optimum performance and service life from Milnor® washer-extractors, the schedules, instructions, and precautions herein must be strictly followed. WARNING 1 : Entangle and Crush Hazard—Belts and pulleys can entangle and crush body parts.
  • Page 37 Preventive Maintenance Maintenance Points Figure 1: Drive Train Pulleys and Figure 2: Inverter maintenance points (MCR18E7 Belts (MCR18E7 shown) shown) Figure 3: Motor grease points (two locations - if so equipped) — End of BIRQUM01 — PELLERIN MILNOR CORPORATION...

  • Page 39: Section 2: Drive Assemblies

    Section Drive Assemblies...

  • Page 43: Section 3: Bearing Assemblies

    Section Bearing Assemblies...

  • Page 45: Bearing Assembly & Installation

    BMP060001/2006446B (Sheet 2 of 2) Pellerin Milnor Corporation Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List—Bearing Assembly & Installation Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...

  • Page 47: Section 4: Shell And Door Assemblies

    Section Shell and Door Assemblies...

  • Page 50: Door Installation

    BMP040094/2006482B (Sheet 3 of 3) Pellerin Milnor Corporation Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List—Door Installation Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...

  • Page 54: Door Locking Handle

    BMP060003/2006416B (Sheet 2 of 2) Pellerin Milnor Corporation Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List—Door Locking Handle Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...

  • Page 55: Section 5: Control And Sensing

    Section Control and Sensing...

  • Page 57: Coin Acceptor & Vault

    BMP040093/2006033B (Sheet 2 of 2) Pellerin Milnor Corporation Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List—Coin Acceptor & Vault Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...

  • Page 59: Vibration Safety Switch Adjustments

    Ê A djustments ® When the machine leaves Milnor , the actuator arm is tie-wrapped to prevent damage (except on 30015, 30020, and 30022 models). This tie wrap must be removed after the machine is set into position but before the machine is op- erated.
  • Page 60 that it has reset. In the released position the arm should rest lightly but definitely against the stop on the micro-switch case that prevents any further arm movement to the left. For machines with rigid mounted shells, where the machine is bolted to a very substantial foundation, very little machine movement will occur for a given degree of out-of-balance.

  • Page 63: Section 6: Chemical Supply

    Section Chemical Supply...
  • Page 66 BMP060004/2006482B (Sheet 3 of 3) Pellerin Milnor Corporation Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List—Soap Chute Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...
  • Page 69 BMP060005/2006482B (Sheet 3 of 3) Pellerin Milnor Corporation Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List—Soap Chute Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...
  • Page 72 BMP060056/2006482B (Sheet 3 of 3) Pellerin Milnor Corporation Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List—Soap Chute Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...

  • Page 73: Section 7: Water And Drain

    Section Water and Drain...
  • Page 78 BMP060006/2006416B (Sheet 3 of 3) Pellerin Milnor Corporation Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List—Water Inlet Installation Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...

  • Page 82: Drain Installation

    BMP050005/2006077B (Sheet 2 of 2) Pellerin Milnor Corporation Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List—Drain Installation Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In"...

  • Page 83: Section 8: Dimensional Drawings

    Section Dimensional Drawings...

This manual is also suitable for:

Mwr18x4Mcr18e4Mwr09e5Mwr18e4

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