Engine Adjustments; Slip Rings; Battery; Honda Engine Maintenace Schedule - Red-D-Arc ZR-10 Operation Manual

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ENGINE ADJUSTMENTS

OVERSPEED IS HAZARDOUS
WARNING
The maximum allowable high idle speed for this
machine is 3750 RPM, no load. Do NOT tamper
with governor components or setting or make any
other adjustments to increase the maximum
speed. Severe personal injury and damage to the
machine can result if operated at speeds above
maximum.
Adjustments to the engine are to be made only by a
Lincoln Service Center or an authorized Field Service
Shop.

SLIP RINGS

A slight amount of darkening and wear of the slip rings
and brushes is normal. Brushes should be inspected
when a general overhaul is necessary. If brushes are
to be replaced, clean slip rings with a fine emery
paper.
CAUTION
Do not attempt to polish slip rings while engine is
running.
HONDA ENGINE MAINTENANCE SCHEDULE
Regular Service Period (3)
ITEM Perform at every indicated month or operating hour
interval, whichever comes first.
Engine Oil Check Level
Change
Engine Oil Filter Replace
Air Cleaner Check
Clean
Replace
Spark Plug Clean adjust
Replace
Spark Arrestor Clean
(Optional Part)
Engine Speed Check-Adjust
Valve Clearance Check-Readjust
Fuel Filter Check
Replace
Fuel Line Check
(Replace if necessary)
(1) Service more frequently when used in dusty areas.
(2) Replace the paper element only.
(3) These items should be services by an authorized engine dealer.
MAINTENANCE

BATTERY

When replacing, jumping, or otherwise connectingthe bat-
tery to the battery cables, the properpolarity must be
observed. Failure to observethe proper polarity could result
in damage to thecharging circuit. The positive (+) battery
cablehas a red terminal cover.
If the battery requires charging from an external charger,
disconnect the negative battery cable first and then the posi-
tive battery cable beforeattaching the charger leads. Failure
to do so can result in damage to the internal chargercompo-
nents. When reconnecting the cables, connect the positive
cable first and the negative cable last.

HARDWARE

Both English and Metric fasteners are used in this welder.
Each First Every Every
Use Month or 3 Months 6 Months or
20 Hrs. or 50 Hrs. 100 Hrs.
•
• •
•
• (1)
•
•
•
Every 2 Years (3)
ZR-10
WARNING
• GASES FROM BATTERY can explode.- Keep sparks,
flame and cigarettes away from battery.
To prevent EXPLOSION when:
• INSTALLING A NEW BATTERY - disconnect negative
cable from old battery first and connect to new battery
last.
• CONNECTING A BATTERY CHARGER - Remove bat-
tery from welder by disconnecting negative cable
first, then positive cable and battery clamp. When
reinstalling, connect negative cable last. Keep well
ventilated.
• USING A BOOSTER - connect positive lead to battery
first then connect negative lead to engine foot.
• BATTERY ACID CAN BURN EYES AND SKIN.- Wear
gloves and eye protection and be careful when work-
ing near battery. Follow instructions printed on bat-
tery.
Every
Year or
300 Hours
• or 200
Hours
• (2)
•
• (3)
• (3)
• (3)
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