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RANGER 300 DLX
Lincoln Electric RANGER 300 DLX Manuals
Manuals and User Guides for Lincoln Electric RANGER 300 DLX. We have
2
Lincoln Electric RANGER 300 DLX manuals available for free PDF download: Service Manual, Operator's Manual
Lincoln Electric RANGER 300 DLX Service Manual (140 pages)
Lincoln Electric Welder User Manual
Brand:
Lincoln Electric
| Category:
Welding System
| Size: 2 MB
Table of Contents
Master for All Sections
7
Service Manual
1
Safety
2
Electric Shock Can Kill
3
Table of Contents
7
Installation
9
Technical Specifications
9
Input - Diesel Engine
9
Output - Welder and Generator
9
Physical Dimensions
9
Rated Output - Welder
9
Location and Ventilation
10
Safety Precautions
10
Stacking
10
Storing
10
Tilting
10
Additional Safety Precautions
11
High Altitude Operation
11
Lifting
11
Oil
11
Pre-Operation Engine Service
11
Towing
11
Battery Connections
12
Engine Coolant
12
Exhaust Deflector
12
Fuel
12
Spark Arrester
12
Remote Control
13
Welding Terminals
13
High Frequency Generation for TIG Applications
13
Electrical Connections
13
Machine Grounding
13
Auxiliary Power Receptacles, Plugs, and Hand-Held Equipment
14
Cable Installation
14
Cable Size and Length
14
Circuit Breakers
14
Welding Cable Connections
14
Premises Wiring
15
Operation
18
Operation
19
Safety Instructions
19
Additional Safety Precautions
19
General Description
20
Design Features
20
Recommended Applications
21
Limitations
21
Generator
21
Welder
21
Controls and Settings
22
Welder/Generator Controls
22
Engine Controls
24
Accessories
25
Maintenance
25
Engine Operation
26
Before Starting the Engine
26
Starting the Engine
26
Break-In Period
27
Cold Weather Starting
27
Stopping the Engine
27
Welding Operation
28
AC/DC Stick (Constant Current) Welding
28
General Information
28
AC/DC TIG (Constant Current) Welding
29
DC Wire Feed Welding (CV) with Ranger 300 DLX
30
Carbon Arc Gouging (Constant Current
31
DC Wire Feed Welding (CV) with Ranger 300 D
31
Summary of Welding Processes and Machine Settings
32
Auxiliary Power
34
Simultaneous Welding and Power Loads
34
120 V Duplex Receptacles
35
120/240 V Dual Voltage Receptacle
35
Table of Contents
36
Accessories
37
General Options/Accessories
37
Semiautomatic FCAW and MIG Welding ( Ranger 300 D) Options/Accessories
37
Semiautomatic FCAW and MIG Welding (Ranger 300 DLX) Options/Accessories
37
TIG Welding Options/Accessories
37
Connection of Lincoln Electric Wire Feeders
38
Connection of the
38
Connection of the K930-1 TIG Module
44
Maintenance
46
Kubota Engine Maintenance Components
47
Kubota Engine Maintenance Schedule
47
Maintenance
47
Safety Precautions
47
Routine and Periodic Maintenance
48
Engine Maintenance
48
Changing the Oil
48
Oil
48
Oil Filter
48
Air Cleaner
49
Bleeding the Fuel System
49
Cooling System
49
Fuel
49
Tightening the Fan Belt
49
Spark Arrester Screen
50
Battery Maintenance
50
Checking Electrolyte Level
50
Checking Specific Gravity
50
Cleaning the Battery
50
Charging the Battery
51
Welder/Generator Maintenance
51
Brush Removal and Replacement
51
Cable Connections
51
Cleaning
51
Nameplates
51
Receptacles
51
Storage
51
Major Component Locations
52
Theory of Operation
55
Theory of Operation
57
Troubleshooting & Repair Section
60
How to Use Troubleshooting Guide
61
Troubleshooting & Repair Section
61
PC Board Troubleshooting Procedures
62
Troubleshooting Guide
63
Rotor Resistance Test
80
Output Rectifier Bridge Test
82
Fuel Shutdown Solenoid Resistance Test
84
High Speed Solenoid Test
86
Engine Throttle Adjustment Test
88
Auxiliary and Field Winding Test
92
Rotor Voltage Test
96
Charging Circuit Test
98
Normal Open Circuit Voltage Waveform (115 VAC Supply
100
Typical DC Weld Output Voltage Waveform (CV Mode High Tap
101
Typical DC Weld Output Voltage Waveform
102
Typical AC Weld Output Voltage Waveform
103
Abnormal Open Circuit DC Weld Voltage Waveform
104
Abnormal Open Circuit Weld Voltage Waveform (High CV Mode
105
Normal Open Circuit Weld Voltage Waveform (High CV Mode
106
Normal Open Circuit DC Weld Voltage Waveform
107
Normal Open Circuit AC Weld Voltage Waveform
108
Brush Removal and Replacement
109
Field Capacitor And/Or Rectifier Bridge Removal and Replacement
112
Control Board Removal and Replacement
115
Output Rectifier Bridge Removal and Replacement
118
Output Capacitor Bank Removal and Replacement
121
Output Contactor Removal and Replacement
123
Stator And/Or Rotor Removal and Replacement
126
Retest after Repair
131
Electrical Diagrams
133
Wiring Diagram Ranger 300 D (Code 10399
133
Wiring Diagram Ranger 300 Dlx (Code 10400
134
Electrical Diagrams
135
Wiring Diagram Ranger 300 Dlx (Code 10850
135
Bypass Pc Board Assembly
139
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Lincoln Electric RANGER 300 DLX Operator's Manual (56 pages)
Lincoln Electric Welder User Manual
Brand:
Lincoln Electric
| Category:
Welding System
| Size: 0.99 MB
Table of Contents
California Proposition 65 Warnings
2
Electric Shock Can Kill
3
Table of Contents
7
Installation
9
Technical Specifications
9
Location and Ventilation
10
Storing
10
Stacking
10
Tilting
10
High Altitude Operation
11
Lifting
11
Additional Safety Precautions
11
Pre-Operation Engine Service
11
Oil
11
Fuel
12
Engine Coolant
12
Battery Connections
12
Exhaust Deflector
12
Spark Arrester
12
Electrical Connections
13
Machine Grounding
13
Welding Cable Connections
13
Auxiliary Power Receptacles, Plugs, and Hand-Held Equipment
14
Circuit Breakers
14
Premises Wiring
14
Operation
16
General Description
16
Design Features
16
Additional Features
17
Recommended Applications
17
Limitations
17
Additional Safety Precautions
17
Controls and Settings
17
Welder/Generator Controls
18
Engine Controls
19
Engine Operation
20
Before Starting the Engine
20
Starting the Engine
21
Cold Weather Starting and Operation
21
Break-In Period
22
Welding Operation
22
Ac/DC Stick (Constant Current) Welding
23
Ac/DC Tig (Constant Current) Welding
24
DC Wire Feed Welding (CV) with Ranger 300 DLX
24
DC Wire Feed Welding (CV) with Ranger 300D
25
Carbon Arc Gouging (Constant Current
25
Summary of Welding Processes and Machine Settings
26
Auxiliary Power
28
Simultaneous Welding and Power Loads
28
120 / 240 Volt Dual Voltage Receptacle
29
120V Duplex Receptacles
29
Accessories
30
General Options / Accessories
30
TIG Welding Options / Accessories
30
Semiautomatic FCAW and MIG Welding (Ranger 300 DLX) Options / Accessories
30
Semiautomatic FCAW and MIG Welding (Ranger 300 D) Options / Accessories
31
Maintenance
32
Kubota Engine Maintenance Schedule
32
Kubota Engine Maintenance Components
32
Routine and Periodic Engine Maintenance
33
Oil
33
Oil Filter
33
Fuel
34
Bleeding the Fuel System
34
Air Filter
34
Tightening the Fan Belt
34
Cooling System
34
Battery Maintenance
35
Welder / Generator Maintenance
36
Storage
36
Cleaning
36
Brush Removal and Replacement
36
Troubleshooting
37
How to Use Troubleshooting Guide
37
Connection Diagrams
44
Connection Diagram
45
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