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KG2204T
Kohler KG2204T Manuals
Manuals and User Guides for Kohler KG2204T. We have
2
Kohler KG2204T manuals available for free PDF download: Service, Operation
Kohler KG2204T Service (108 pages)
Propane, Liquefied Petroleum Gas (LPG) and Natural Gas (NG) Fueled
Brand:
Kohler
| Category:
Engine
| Size: 4.8 MB
Table of Contents
Product Identification Information
2
Table of Contents
3
Safety Precautions and Instructions
5
Introduction
9
Service Assistance
10
Fuel System Overview
11
Introduction
11
Air-Fuel Mixer
13
Charge Air Cooler (KG2204T Only)
13
Coolant Temperature Sensor
13
Crankshaft Position (CKP) Sensor
14
Electronic Control Module
14
Fuel Control Valve
15
Fuel Pressure Regulator
15
Fuel Shut-Off Valves
16
Heated Exhaust Gas Oxygen (HEGO) Sensor
16
Ignition System
17
MAP and TMAP Sensors
17
Oil Pressure Sender
18
Throttle Body
19
Throttle Position (TP) Sensor
19
Turbocharger (KG2204T Only)
20
Turbocharger Oil Lines (KG2204T Only)
20
Diagnostic Troubleshooting Codes
21
Introduction
21
Spectrum Diagnostic Scan Tool (DST)
21
Fuel System Troubleshooting
45
Fuel System Intermittent Problems
47
Fuel System Basic Checks
47
No Start
49
Hard Start
50
Cuts out and Misses
51
Hesitation, Sag, or Stumble
52
Backfire
53
Lack of Power or Sluggishness
54
Poor Fuel Economy
55
Rough, Unstable, or Incorrect Engine Speed and Stalling
56
Hunting and Surging
57
Electrical System and Sensor Troubleshooting
59
Introduction
61
Powering the ECM
61
Coolant Temperature Sensor Troubleshooting
62
Crankshaft Position (CKP) Sensor Troubleshooting
64
Electrical System Intermittent Problems
66
Fuel Control Valve Troubleshooting
67
Heated Exhaust Gas Oxygen (HEGO) Sensor Troubleshooting
69
Ignition Coil Troubleshooting
72
Oil Pressure Sender Troubleshooting
75
Temperature Manifold Pressure (TMAP) and MAP Sensor Troubleshooting
77
Throttle Position (TP) Sensor Troubleshooting
79
Installation and Removal Procedures
83
Air-Fuel Mixer, Adapter, and Throttle Body Assembly
85
Coolant Temperature (CT) Sensor
88
Crankshaft Position (CKP) Sensor
90
Electronic Control Module (ECM)
91
Fuel Control Valve
92
Fuel Pressure Regulator
93
Heated Exhaust Gas Oxygen Sensor (HEGO)
95
Ignition Coil
96
Oil Pressure Sender
97
Temperature Manifold Pressure (TMAP) Sensor
98
Manifold Pressure (MAP) Sensor, KG2204T
99
Appendix A Torque Specifications
101
Appendix B Abbreviations
103
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Kohler KG2204T Operation (52 pages)
Naturally Aspirated, Turbocharged Liquefied Petroleum Gas (LPG)/Propane/ Natural Gas (NG) Fueled
Brand:
Kohler
| Category:
Engine
| Size: 2.26 MB
Table of Contents
Table of Contents
3
Section 1 Engine Identification and Technical Support
5
Know Your Engine
5
Purchase Date
5
Related Literature
5
Service Parts
5
Section 2 Safety Precautions
7
Safety Alerts
7
Safety Information for this Engine
7
Section 3 Components and Maintenance Locations
11
Model KG2204 Engine Side Views
11
Model KG2204 Front and Rear Views
12
Model KG2204T Engine Side Views
13
Model KG2204T Front and Rear Views
14
Section 4 Operation
15
Introduction
15
Fuel System
15
Components
15
Fuel Specifications
19
NG to LPG Conversion
20
Before Starting
21
Starting
22
Cold Weather Starting
23
Monitoring Engine Operation
24
Stopping
24
Section 5 Maintenance
25
Introduction
25
Fluid Specifications
26
Oil Recommendations
26
Grease Recommendations
26
Coolant Recommendations
26
Periodic Maintenance Schedule
27
Engine
28
Check Engine Oil
28
Change Engine Oil and Oil Filter
28
Check and Clean the Air Filter
31
Replace the Air Filter
31
Check and Adjust the Spark Plugs
31
Replace the Spark Plugs
33
Ignition Timing
34
Electrical System
34
Check Battery and Connections
34
Check and Adjust the Drive Belt
34
Replace the Drive Belt
36
Check Wiring and Electrical Connections
37
Cooling System
38
Check Coolant Level and Condition
38
Check Hoses and Clamps
38
Fuel System
39
Check Fuel Supply Pipe and Connections
39
Check Fuel Level (LPG Only)
39
Section 6 Troubleshooting
41
Introduction
41
Troubleshooting
41
Section 7 Storage
43
Preparation
43
Short-Term Storage (Less than 30 Days)
43
Long-Term Storage (more than 30 Days)
43
Maintenance While in Storage
43
Removal from Storage
44
Section 8 Specifications
45
Engine Specifications
45
Specifications of Main Components
46
Adjustment Specifications
46
Torque Specifications
46
Standard Torque Specifications
47
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