Kohler K301 Manuals

Manuals and User Guides for Kohler K301. We have 9 Kohler K301 manuals available for free PDF download: Service Manual, Installation Manual, Owner's Manual, Multi-Language Owner's Manual

Kohler K301 Service Manual (91 pages)

Brand: Kohler | Category: Engine | Size: 19.07 MB

Contents
2
Safety Precautions
2
Pre-Start Check List
3
Starting Procedure
3
Stopping Procedure
3
General
4
General Specifications
4
Model Suffix Letter Explanation
4
Model Number
4
Service Schedule
5
Trouble Shooting Guide
6
Lubrication
7
Oil Level
7
Oil Type
7
Oil Change
7
Reduction Gear Oil Fill and Drain Locations
8
Run-In Oil
8
Lubrication - Reduction Gear Units
8
Air Intake
9
Dry Air Cleaners
9
Oil Bath Air Cleaners
9
Precleaners
9
Cutaway View of a Typical Oil Bath Air Cleaner
10
Fuel Systems
11
Carburetor
11
Idle Speed
11
Side Draft/Updraft Gasoline Carburetor
11
Carburetor Reconditioning
12
Disassembly of Carburetor - Side Draft
12
Assemble of Carburetor - Side Draft
12
Side Draft Carburetor
12
Disassembly of Carburetor - up Draft
13
Assembly of Carburetor - up Draft
13
Up Draft Carburetor
13
Fuel Pump
14
Fuel Filter
14
Governor Systems Operation
15
Governor Systems Adjustment
15
Throttle Wire Installation
16
Installing Throttle
16
Governor Components
16
Speed Adjustment
16
Variable Speed Governor
17
Sensitivity Adjustment
18
Throttle Linkage Reference Lengths
18
Ignition Systems
19
Ignition Types
19
Magneto Ignition Systems
19
Magneto Cycle Showing Flux Reversal
19
Battery Ignition Systems
20
Typical Flywheel Magneto Ignition Coil and Stator
20
Typical Battery Ignition Coil
20
Typical Breakerless Ignition Coil
20
Breakerless Ignition Systems
21
Schematic of Typical Breakerless Ignition System
21
Ignition System Operational Test
22
Spark Plug Service
22
Common Causes - Poor or no Ignition
22
Spark Plug Specifications
22
Breaker Point Service
23
Condenser
23
Metal Transfer Indicators on Breaker Points
23
Breaker Point Gap Adjustment
23
Trigger Module (Breakerless)
24
Ignition Coils
24
Trigger Module Lead Connections
24
Battery Type Ignition Coils
24
Permanent Magnets
25
Ignition Timing Procedure
25
Schematic of a Typical Battery Ignition System
25
Using Timing Light for Checking Ignition Timing
25
Static Timing
26
Timing Light
26
Electrical Starting - Charging Systems
27
Motor-Generator Systems
27
Alternator Systems
27
Battery Negative Terminal Grounded
27
Motor Generator
28
Undercutting Mica on Motor - Generator Commutator
29
Typical Motor - Generator - Exploded View
29
Motor-Generator Systems - Wiring Diagrams
30
Voltage Regulator
31
Motor Tests
31
Generator Tests
31
Typical Two-Unit Voltage Regulator
31
Cutout Relay Adjustments
32
Current-Voltage Adjustments
32
Spring Replacement
32
Alternator Charging Systems
33
10 AMP Alternator Systems
33
Trouble Analysis - 10 AMP Alternator System
33
15 AMP Alternator
34
Precautions
34
Pre-Service Procedure
34
Rectifier-Regulator Units - 10 and 15 AMP Systems
34
Alternator Charging - Battery Ignition System
35
Alternator Charging - Breakerless Ignition System (15 AMP)
35
Trouble Shooting - 15 AMP System
36
30 AMP Alternator System
37
Rectifier-Regulator Unit - 30 AMP System
37
30 AMP Alternator Charging - Battery Ignition System
37
Trouble Analysis - 30 AMP Alternator System
38
Starting Motors
39
Wound Field Type Starting Motor - Exploded View
39
Service - Wound Field Starters
40
Service - PM Type Starters
40
Permanent Magnet Type Starting Motor - Exploded View
40
Dust Shield Installation - PM Starting Motor
41
Drive Assembly
41
Dust Shields
41
Starting Motors - Trouble Shooting
42
Ring Gear Replacement
42
Retractable Starters
43
Fairbanks-Morse Starters
43
Fairbanks-Morse Starter, Parts Identification
43
Reconditioning, Fairbanks-Morse Starter
44
Rewind Spring Replacement
44
Reinstalling Starter on Engine
44
Eaton Retractable Starters
45
Rope Replacement - Alignment
46
Engine - General Service
47
Cooling
47
External Surfaces
47
Engine Storage
47
Spot Check (Without Gauge)
48
Compression Gauge Test
48
Inspection-Disassembly
49
Scoring of the Cylinder Wall
49
Severe Piston Damage
49
Evidence of External Oil Leakage
49
Components of a Typical Short Block Assembly
50
Short Block
50
Miniblock
50
Universal Service Engines
51
Ordering Correct Assembly
51
Components of a Typical Miniblock Assembly
51
Removing Bearing Plate with Puller
52
Engine Reconditioning
53
Cylinder Block Inspection
53
Cylinder Block Reconditioning
53
Measuring Cylinder Bore
53
Crankshaft
54
Connecting Rod
54
Piston - Piston Rings
54
Production Type and Service Type Rings
54
Piston-Rod Assembly
55
Valve-Valve Mechanism
55
Measuring Piston Ring End Gap
55
Ring Installation Sequence
55
Camshaft and Valve Mechanism
56
Valve - Tappet Clearance
56
Ring Gear
56
Dynamic Balance System
57
Timing - with Assembly Tool
57
Timing Marks - Timing Gears with Assembly Tool
57
Timing - Without Tool
58
Reassembly
59
Exploded View, Major Components of Typical Engine
59
Governor Gear Assembly in Crankcase
59
Camshaft Installation
60
Crankshaft Installation
60
Camshaft End Play
60
Timing Marks on Automatic Spark Advance Camshaft
60
Bearing Plate
61
Piston and Rod Assembly
61
Attaching Rod to Crankshaft
62
Installation of Oil Seals on Crankshaft
62
Oil Base
62
Installing and Setting Valves
62
Breather Assembly
63
Magneto
63
Typical Crankcase Breather
63
Rotor Type Flywheel Magneto
63
Flywheel
64
Breaker Points
64
Governor Arm and Linkage
64
Blower Housing and Fuel Tank
64
Special Fuel Systems
65
Gas Systems Components
65
Gas Carburetors
66
Garretson Carburetor
66
Adjustment: Ensign Model CBM Gas Carburetor
67
Adjustment: Garretson Carburetors
67
K181 Gas Carburetor Disassembly
68
K181 Gas Carburetor Cleaning and Inspection
68
K181 Gas Carburetor Reassembly
68
K181 Gas Carburetor Adjustments
68
Primary Regulators
69
Trouble Shooting Primary Regulator
70
Secondary Regulators
70
Model S or SD Regulator
70
Disassembly Model KN Regulator
71
Model F or F1 Regulator
71
Model KN Regulator
72
Disassembly Model F or F1 Regulator
72
Two Stage Regulator
73
Disassembly Two Stage Regulator
74
Combination Gas - Gasoline
76
Kerosene System
76
Gas Operation
76
Changeover: Gas to Gasoline
76
Starting Kerosene Equipped Engines
77
Modifications & Accessories
79
Clutch - Wet Type
79
Clutch - Dry Type
80
Gear Reduction
80
Adjusting Clutch
80
Exploded View - Gear Reduction Unit
81
Automatic Chokes
82
Thermostatic Type
82
Electric-Thermostatic Type
82
Winterized Engines
83
Tool List
83
Dimensional Diagram - Seal Sleeve
84
Dimensional Diagram - Seal Driver
84
Torque Specifications
85
Standard Bolts, Screws and Nuts
85
Cylinder Head Tightening Sequence
85
Fits & Clearances
86
Wear Tolerances & Clearances
88
Valve Details
88
Oil Seal Installation
89
Piston Wear Measurement Details
89
Front Oil Seal Location
89
Rear Oil Seal Installation Details
90

Kohler K301 Service Manual (137 pages)

Single cylinder K Series

Brand: Kohler | Category: Engine | Size: 4.66 MB

Kohler K301 Service Manual (137 pages)

single cylinder engine

Brand: Kohler | Category: Engine | Size: 14.84 MB

Kohler K301 Service Manual (137 pages)

K Series

Brand: Kohler | Category: Engine | Size: 6.2 MB

Kohler K301 Installation Manual (40 pages)

3/4 inch High-Flow Deck/Rim Mount Bath Valve

Brand: Kohler | Category: Control Unit | Size: 0.39 MB

Kohler K301 Owner's Manual (17 pages)

10/12/14/16HP

Brand: Kohler | Category: Engine | Size: 3.38 MB

Safety Precautions
2
California Proposition 65 Warning
2
Oil Recommendations
4
Cold Weather Starting Hints
6
Maintenance Instructions
7
Maintenance Schedule
7
Carburetor Troubleshooting and Adjustments
10
Troubleshooting
13
Parts Ordering
14
Major Repair
14
Model Designation
14
Specifications
15

Kohler K301 Owner's Manual (17 pages)

Brand: Kohler | Category: Engine | Size: 0.61 MB

Kohler K301 Owner's Manual (14 pages)

Brand: Kohler | Category: Engine | Size: 8.09 MB

Kohler K301 Multi-Language Owner's Manual (8 pages)

Brand: Kohler | Category: Engine | Size: 1.62 MB

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