Kohler Industrial Generator Set Manuals

Manuals and User Guides for Kohler Industrial Generator Set. We have 1 Kohler Industrial Generator Set manual available for free PDF download: Operation Manual

Kohler Industrial Generator Set Operation Manual

Kohler Industrial Generator Set Operation Manual (124 pages)

10-1000 kW with APM402 Controller; Decision-Makerr 3000 Controller

Brand: Kohler | Category: Inverter | Size: 3.33 MB

Table of Contents

Product Identification Information

2
- Table of Contents
  3
Safety Precautions and Instructions

7
Introduction

13
- Abbreviations
  13
- Sitetech Software
  13
- List of Related Materials
  13
Service Assistance

14
Section 1 Specifications and Features

15
- Introduction
  15
- Controller Features
  15
  - Switches and Controls
    16
  - Annunciator Lamps
    16
  - Digital Display
    18
  - Controller Fault Diagnostics
    23
  - Digital Display Circuit Board and Connections
    25
  - Main Logic Circuit Board
    25
  - Terminal Jumper
    26
  - Communication Ports
    26
  - Fuses
    26
- Controller Logic Specifications
  27
Section 2 Operation

35
- Prestart Checklist
  35
- Exercising Generator Set
  35
- Operation in Cold Weather Climates
  36
- Controller Operation
  36
- Menu Displays
  46
- Monitoring and Programming Setup
  49
  - PC Communications
    49
  - Modbus Communications
    49
- Reviewing Menu Displays
  50
  - Error Messages
    51
  - Overview
    52
  - Engine Metering
    52
  - Generator Metering (and Calibration)
    53
  - Genset Information
    54
  - Genset Run Time
    54
  - Genset System
    54
  - Genset Calibration
    56
  - Voltage Regulator
    57
  - Digital Inputs
    58
  - Digital Outputs
    59
  - Analog Inputs
    60
  - Battery Charger 1 and 2
    61
  - Event Log
    62
  - Volt Select
    62
Section 3 Scheduled Maintenance

63
- Alternator Service
  63
- Engine Service
  63
- Service Schedule
  64
- Alternator Bearing Service
  66
  - 300 Kw Models
    66
  - 1000 Kw Models with 4M/5M/7M Single-Bearing Alternator
    66
- Diesel Fuel Systems
  66
  - Bleeding Air from Fuel System
    66
- Gaseous Fuel Systems
  67
- Crankcase Ventilation (CCV) Heater Kit GM78171-KP1
  68
- Air Cleaner Restrictor Indicator (if Equipped)
  70
- Cooling System
  70
- Battery
  72
  - Clean Battery
    73
  - Electrolyte Level Inspection
    73
  - Specific Gravity Check
    73
  - Charge Battery
    74
- Storage Procedure
  74
  - Lubricating System
    75
  - Cooling System
    75
  - Fuel System
    75
  - Internal Engine Components (Gaseous-Fueled Engines)
    75
  - Exterior
    75
  - Battery
    76
Section 4 General Troubleshooting

77
- General Troubleshooting Chart
  78
- Controller Display and Voltage Regulation Troubleshooting Chart
  81
Section 5 Voltage Reconnection

83
- Introduction
  83
- Voltage Reconnection Procedure
  83
- Voltage Reconnection Procedure
  84
- Accessories and Connections
  89
  - Common Fault/Failure (32A) Relay Kit
    90
  - Fifteen-Relay Dry Contact Kit
    91
  - Gas Fuel Valve Kit
    94
  - Input/Output (I/O) Module Board
    95
  - Key Switch
    96
  - Manual Speed Adjust (Engine RPM Menu)
    97
  - Remote Emergency Stop Kit
    98
  - Remote Serial Annunciator
    99
  - Run Relay Kit
    101
- Accessory Connections
  102

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