Chevrolet 1980 MALIBU Manuals

Manuals and User Guides for Chevrolet 1980 MALIBU. We have 1 Chevrolet 1980 MALIBU manual available for free PDF download: Repair Manual

Chevrolet 1980 MALIBU Repair Manual (428 pages)

Chevrolet 1980 Passenger Cars and Light Duty Trucks Unit repair manual

Brand: Chevrolet | Category: Automobile | Size: 19.04 MB

Important Safety Notice
3
Table of Contents
7
Air Conditioning Compressor
7
M in O R Repair Procedures for the A-6 Compressor
8
Compressor Clutch Plate and H Ub a Sse M B
8
Compressor Pulley and Bearing Assembly
11
A-6 Compressor Pulley Bearing
13
Compressor Clutch Coil and Housing Assembly
13
Major A-6 Compressor Repair Procedures
14
A-6 Compressor Shaft Seal
15
Seal Leak Detection
15
Compressor Pressure Relief Valve or Pressure Switch
17
Assembly)
17
Removal
18
D Isa Ssem B
20
Gaging Operation
21
A-6 Teflon Piston Ring Replacement
25
Assembly
25
Re-Install
27
Compressor
30
Compressor Clutch Plate and Hub a Sse M B Ly
32
Compressor Clutch R Otor a N D /O R B Earin
32
R Eplace R Otor and Bearing
36
Assem Bly (on C Ar
36
R Eplace R Otor and Bearing a Ssem Bly (on B E N C H
37
R-4 Compressor Clutch Coil
38
A N D /O R Pulley Rim
38
Compressor Inertia Ring Installation
38
Major R-4 Compressor Repair Procedures
40
R-4 Compressor Shaft Seal
41
Seal Leak D E te C Tio N
41
Compressor Shaft Seal Replacement (off Car)
43
R-4 Compressor Pressure Relief
43
Valve or Pressure Sw Itch
43
Compressor Front Heada N D /O R O-Ring
43
Compressor Thrust and Belleville Washers
45
R-4 Compressor M a in Bearing
45
Compressor Shell a N D /O R O- Rings
45
Compressor Discharge Valve Plate a N D /O R Retainer
47
Compressor Cylinder and Shaft Assembly
48
Steering 3B
53
Power Steering Pump
55
Integral Pow er Steering G Ear
57
Special Tool
61
Steering Gear
68
Possible Cause
118
Front a Xle D Ifferential
127
R Em Oval
128
Oil Seal R Eplacem Ent
128
D Isassem Bly
128
D Rive P in Ion
128
Differential C a S
128
Reassembly
128
D Rive P in Ion
131
Installation and a Djustm Ent
131
Preload and a Djustm Ent
133
Installation
133
Gear Tooth Contact Pattern C H E C
133
Gear Tooth N O M en Cla Tu
133
T E S
133
A D Ju Stm en
134
Cleaning of Parts
149
Final Assembly
153
Special T O O
167
Automatic Transmission
169
Utom Atic T Ransm Ission
170
Removal of Converter
170
Seals
170
External Parts
170
Rem Oval
170
Front Unit Parts
174
Rem Oval
174
Front Gear Parts
175
Rem Oval
175
Rear Gear Parts
177
Rem Oval
177
Manual Shaft and Parking P a W L
178
Rem Oval
178
Inspection and R Eassem B Ly
179
C a S E
179
Inspection of Case Assembly
179
M Anual Shaft and Parking P a W L
181
Inspection
181
Reassembly
181
Rear Gear Parts
182
Output Shaft
182
Steel Speedometer Drive Gear
183
Rear Internal Gear
184
Low and Reverse C Lu Tch
186
Inspection
186
Low and Reverse Clutch Housing Assembly
187
Front Gear Parts
189
Rear Sun Gear and Input Drum
189
Front Sun Gear
189
Front Carrier Assembly
190
Front Internal Gear and Thrust W Asher
191
Rear Selective Thrust W Asher
191
Check Rear U Nit End P la y
192
Front Unit Parts
192
Direct Clutch Housing Assembly
192
Forward Clutch Housing Assembly
195
Interm Ediate Band Assembly
196
Installation
197
Pum P a Sse M B Ly
199
Pressure Regulator
200
Converter Clutch a Pply V Alve
201
Pum P B Od y
202
Pum P Cover
202
External Parts
206
Governor Assembly
206
Intermediate Band Anchor Pin
207
Interm Ediate Servo P Is to N
208
Disassem Bly
208
Reassem Bly
208
Control Valve Assembly
210
Installation
212
Oil Pan
215
Speedometer Driven Gear
215
Inspection
215
Reassem Bly
215
Bushing Replacement
215
Pum P Cover B U Sh in G S
215
Rear Bushing
216
Pump Body Bushing
216
Direct Clutch Housing
217
Rear Sun Gear
218
Rear Carrier Bushing
219
Pressure Switch
224
Specifications
246
Special Tools
247
Input Shaft
259
Stator Shaft
267
Manual Transmission
347
Front and Rear Bearings
349
Bearing Rollers
349
Gears
349
Reverse Idler Gear B U Sh in
349
Clutch Bearing Retainer Oil Seal
350
A Ssem Bly O F M Ainsh Aft
360
Transmission Case
365
A Ssem Bly O F T Ransm Ission
388
Transfer Case
405
Specifications
412

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Chevrolet 1980 MALIBU Manuals

Chevrolet 1980 MALIBU Repair Manual (428 pages)

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