Brother HL-5240L Manuals

Manuals and User Guides for Brother HL-5240L. We have 5 Brother HL-5240L manuals available for free PDF download: Service Manual, User Manual, Quick Setup Manual

Brother HL-5240L Service Manual (337 pages)

laser printer

Brand: Brother | Category: Printer | Size: 12.71 MB

Service Manual
1
Table of Contents
4
Regulation
10
Safety Information
12
Chapter 1 General

14
- Features
  14
- Parts Names and Functions
  16
  - 2.1 Overview
    16
    
    Front View
    17
    
    Rear View
    17
  - 2.2 Control Panel
    18
- Specifications
  20
  - 3.1 Printing
    20
  - 3.2 Functions
    21
  - Electronics and Mechanics
    24
  - Service Information
    25
  - Network Connectivity
    25
  - Paper
    27
    
    Paper Handling
    27
    
    Media Specifications
    27
  - Printable Area
    30
    
    Pcl5E/Epson/Ibm Emulation
    30
    
    PCL6 Emulation
    33
  - Print Speeds with Various Settings
    34
  - Toner Cartridge Weight Information
    35
- Serial No. Descriptions
  36
Chapter 2 Theory of Operation

38
- Overall
  38
  - General Block Diagram
    39
- Electronics
  39
  - Main PCB Block Diagram
    40
  - Main PCB
    41
    
    Cpu
    41
    
    USB Interface (2.0 High Speed)
    41
    
    IEEE1284 Interface
    41
    
    Network Interface
    41
    
    Rom
    41
    
    Sdram
    41
    
    Optional RAM
    41
    
    Eeprom
    41
    
    Reset Circuit
    42
    
    2.3.10 Panel I/O
    42
    
    2.3.11 Video I/O
    42
    
    2.3.12 Power Supply
    42
    
    2.3.13 Wireless LAN
    42
  - Power Supply
    43
    
    Low-Voltage Power Supply
    43
    
    High-Voltage Power Supply
    43
- Mechanics
  44
  - Overview of Printing Mechanism
    44
  - Overview of Gear
    45
  - Paper Transfer
    46
    
    Paper Supply
    46
    
    Paper Registration
    48
    
    Drum Unit
    48
    
    Developing
    49
    
    Fixing Stage
    50
    
    Paper Eject
    51
    
    Duplex Printing (HL-5250DN/5270DN/5280DW)
    52
    
    Paper Feeding from the MP Tray
    53
    
    LT Tray
    53
  - Toner Cartridge
    54
    
    Toner Life End Mode
    54
    
    New Toner Detection Mechanism
    56
    
    Counter Reset During Indication of "Toner Life End
    57
  - Print Process
    58
    
    Charging
    58
    
    Exposure Stage
    58
    
    Transfer
    59
  - Sensors
    60
  - Heat Control of Fuser Unit
    61
Chapter 3 Periodic Maintenance

62
- Consumable Parts
  62
  - Toner Cartridge
    62
  - Drum Unit
    68
- Periodical Replacement Parts
  73
  - Procedures to Replace Periodical Replacement Parts
    74
    
    2.2.1 Fuser Unit and Laser Unit
    74
    
    Paper Feeding Kit for Tray 1, 2, 3
    96
    
    2.2.3 Paper Feeding Kit for MP Tray
    104
- Periodical Cleaning
  110
  - Cleaning the Inside of the Printer
    110
  - Cleaning the Corona Wire
    113
Chapter 4 Troubleshooting

115
- Introduction
  115
  - Initial Check
    115
  - Warnings for Maintenance Work
    116
  - Identify the Problem
    117
- Error Message
  118
  - Operator Calls
    118
    
    Operator Calls for HL-5240/5250DN
    118
    
    Operator Calls for HL-5270DN/5280DW
    120
  - Service Calls
    122
    
    Service Calls for HL-5240/5250DN
    122
    
    Service Calls for HL-5270DN/5280DW
    124
    
    Errors List
    124
  - Error Message in the Status Monitor
    126
  - Error Message Printouts
    128
- Paper Problems
  129
  - Paper Loading Problems
    129
  - Paper Jams
    130
    
    Paper Jams and How to Clear Them for HL-5240/5250DN
    130
    
    Paper Jams and How to Clear Them for HL-5270DN/5280DW
    132
    
    Causes & Countermeasures
    140
  - Paper Feeding Problems
    141
- Software Setting Problems
  143
- Malfunctions
  146
- Image Defects
  152
  - Image Defect Examples
    152
  - Diameter of Rollers
    152
  - Troubleshooting Image Defect
    153
  - Location of Grounding Contacts
    171
    
    Drum Unit
    171
    
    Printer Body & Paper Tray
    171
- Incorrect Printout
  172
- Network Problem
  174
  - Installation Problem
    174
  - Printing Problem
    177
  - Protocol-Specific Troubleshooting
    179
  - Wireless Network Troubleshooting
    180
Chapter 5 Disassembly and Re-Assembly

181
- Safety Precautions
  181
- Packing
  182
- Screw Torque List
  183
- Harness Routing
  184
  - Pe Eg Sensor Assy
    185
  - Interlock Sw Assy
    185
  - Toner Sensor Pcb Unit Assy
    186
  - Mp Solenoid Assy
    187
  - T1 Solenoid Assy
    187
  - Relay Front Pcb Assy
    188
- Lubrication
  193
- Disassembly Flow
  194
- Disassembly Procedure
  195
  - AC Cord
    195
  - Drum/Toner ASSY
    195
  - DX Feed ASSY
    196
  - Paper Tray
    196
  - Back Cover
    200
  - DX Blank Cover (for HL-5240)
    200
  - Outer Chute ASSY
    201
  - Fuser Unit
    203
  - Tray MP ASSY
    205
  - MP Tray Cover Assy/Process Cover ASSY
    206
  - Access Cover/Side Cover L
    208
  - Main PCB
    209
  - Gear Plate Calking ASSY Al/Develop Joint/Main Motor ASSY al
    210
  - Main Shield Plate ASSY
    212
  - Relay Rear PCB Assy/Connector
    214
  - Relay Front PCB ASSY
    216
  - MP Solenoid ASSY
    217
  - Drive Release Link
    218
  - T1 Solenoid ASSY
    219
  - Toner Sensor PCB
    219
  - Register Solenoid ASSY
    220
  - Ejector Solenoid ASSY (for HL-5250DN/5270DN/5280DW)
    220
  - Interlock SW ASSY
    221
  - New Toner Actuator
    221
  - Gear 17/20/23
    222
  - Side Cover R
    224
  - Top Cover Printed ASSY (for HL-5240/5250DN)
    225
  - 7.27-2 Panel PCB ASSY
    225
  - 7.27-3 SW Key A/B
    226
  - 7.27-4 Inner Chute/Pinch Roller Holder
    227
  - Top Cover 2 Printed ASSY (for HL-5270DN/5280DW)
    228
  - 7.28-2 Inner Chute/Pinch Roller Holder
    229
  - 7.28-3 Panel PCB ASSY
    230
  - 7.28-4 SW Key A/B/C /Set Key Printed ASSY
    231
  - 7.28-5 LCD Holder ASSY
    233
  - Filter
    235
  - Laser Unit
    236
  - PS PCB Unit
    237
  - High-Voltage PS PCB ASSY
    240
  - Toner LED PCB Unit ASSY
    242
  - Fan Motor 60 Unit
    243
  - Fan Motor 60 Unit LV
    243
  - Frame L
    244
  - Frame R
    244
  - MP Unit
    245
  - Regist Actuator Rear/Regist Actuator Spring
    250
  - Regist Actuator Front/Regist Actuator Spring
    252
  - Roller Holder ASSY
    253
  - PE Actuator/Edge Actuator/Edge Actuator Spring
    254
  - Wireless PCB (PCB T60H929.00 ASSY 02) (for HL-5280DW)
    257
- Disassembly Procedure (Lt-5300)
  258
  - Paper Tray
    258
  - LT Front Cover ASSY
    261
  - LT Rear Cover
    262
  - LT Side Cover L
    262
  - LT Side Cover R
    263
  - Lt Pcb Assy
    264
  - Connector: 55533-1219
    265
  - Connector: 54702-1219
    265
  - Gear 24LT
    266
  - Collar 6
    267
  - LT Solenoid ASSY
    271
  - Roller Holder ASSY
    272
  - Edge Actuator Spring
    273
  - PE Actuator, Edge Actuator
    274
  - LT Sensor PCB ASSY
    275
  - Required after Parts Replacement
    277
Chapter 6 Adjustments and Updating of Settings, Required after Parts Replacement

280
- If You Replace the Periodical Maintenance Parts
  286
Chapter 7 Service Support Software

289
- Control Panel
  289
  - Users Mode
    289
  - User Maintenance Mode
    291
  - Service Mode
    293
- Hidden Function Menus
  303
  - Professional Menu
    304
  - Reset Parts Life Menu
    311
  - Service Menu
    312
- Nvram Default Value
  317
Appendix

319
- Main Pcb Circuit Diagram
  320
- Low-Voltage Power Supply Pcb Circuit Diagram (100V, 200V
  325
- Point to Point Connection Diagram
  328
- Gear Layout Drawing
  329
- Readmarks
  331
- Location of the Ferrite Core
  332
- Hl-5240L
  335

Brother HL-5240L User Manual (138 pages)

Brother Industries Ltd. USER'S GUIDE Laser Printer HL-5240, HL-5250DN

Brand: Brother | Category: Printer | Size: 4.32 MB

Symbols Used in this Guide
2
Using this Guide
2
Safety Precautions
3
To Use the Printer Safely
3
Compilation and Publication Notice
5
Shipment of the Printer
5
Table of Contents
6
1 About this Printer

9
- What Is in the Box
  9
  - Interface Cable
    9
  - Front View
    10
  - Back View
    11
- Positioning the Printer
  12
  - Power Supply
    12
  - Environment
    12
2 Printing Methods

13
3 Driver and Software

32
- Printer Driver
  32
- Software
  50
4 Control Panel

53
5 Options

64
- Lower Tray Unit (LT-5300)
  64
- DIMM
  65
  - DIMM Types
    65
  - Installing Extra Memory
    66
- Print Server (NC-2100P) (for HL-5240)
  68
6 Routine Maintenance

69
- Replacing the Consumable Items
  69
  - Consumables
    69
  - Toner Cartridge
    70
  - Drum Unit
    76
- Replacing Periodic Maintenance Parts
  80
- Cleaning
  81
7 Troubleshooting

87
- Identifying Your Problem
  87
- Error Messages in the Status Monitor
  88
- Error Message Printout
  90
- Paper Handling
  91
- Paper Jams and How to Clear Them
  92
- Improving the Print Quality
  99
- Solving Print Problems
  105
- Network Problems
  106
- Other Problems
  106
  - For Macintosh ® with USB
    106
  - Printing from DOS
    106
  - BR-Script 3
    107
Appendix

108
- Printer Specifications
  108
  - Engine
    108
  - Controller
    109
  - Software
    110
  - Control Panel
    110
  - Paper Handling
    110
  - Media Specifications
    111
  - Supplies
    111
  - Dimensions / Weights
    111
  - Other
    112
  - System Requirements
    112
  - Important Information for Choosing Your Paper
    113
- Symbol and Character Sets
  116
- Quick Reference for Bar Code Control Commands
  119
  - Print Bar Codes or Expanded Characters
    119
    
    Expanded Character Rotation
    122
    
    Box Drawing
    124
    
    Line Block Drawing
    124
    
    Expanded Character Data Start
    124
B Appendix (For Europe and Other Countries)

126
- Brother Numbers
  126
- Important Information: Regulations
  127
C Appendix (For USA and Canada)

131

Brother HL-5240L User Manual (139 pages)

Brother Laser Printer User's Guide

Brand: Brother | Category: Printer | Size: 4.36 MB

Symbols Used in this Guide
2
Using this Guide
2
Safety Precautions
3
To Use the Printer Safely
3
Compilation and Publication Notice
5
Shipment of the Printer
5
Table of Contents
6
1 About this Printer

9
- What Is in the Box
  9
  - Interface Cable
    9
  - Front View
    10
  - Back View
    11
- Positioning the Printer
  12
  - Power Supply
    12
  - Environment
    12
2 Printing Methods

13
3 Driver and Software

32
- Printer Driver
  32
- Software
  50
4 Control Panel

53
5 Options

64
- Lower Tray Unit (LT-5300)
  64
- DIMM
  65
  - DIMM Types
    65
  - Installing Extra Memory
    66
- Print Server (NC-2100P) (for HL-5240/HL-5240L)
  68
6 Routine Maintenance

69
- Replacing the Consumable Items
  69
  - Consumables
    69
  - Toner Cartridge
    70
  - Drum Unit
    76
- Replacing Periodic Maintenance Parts
  80
- Cleaning
  81
7 Troubleshooting

87
- Identifying Your Problem
  87
- Error Messages in the Status Monitor
  88
- Error Message Printout
  90
- Paper Handling
  91
- Paper Jams and How to Clear Them
  92
- Improving the Print Quality
  99
- Solving Print Problems
  105
- Network Problems
  106
- Other Problems
  106
  - For Macintosh ® with USB
    106
  - Printing from DOS
    106
  - BR-Script 3
    107
Appendix

108
- Printer Specifications
  108
  - Engine
    108
  - Controller
    109
  - Software
    110
  - Control Panel
    110
  - Paper Handling
    110
  - Media Specifications
    111
  - Supplies
    111
  - Dimensions / Weights
    112
  - Other
    112
  - System Requirements
    113
  - Important Information for Choosing Your Paper
    114
- Symbol and Character Sets
  117
- Quick Reference for Bar Code Control Commands
  120
  - Print Bar Codes or Expanded Characters
    120
  - Expanded Character Rotation
    123
B Appendix (For Europe and Other Countries)

127
- Brother Numbers
  127
- Important Information: Regulations
  128
C Appendix (For USA and Canada)

132

Brother HL-5240L Quick Setup Manual (34 pages)

Brother Laser Printer Quick Setup Guide

Brand: Brother | Category: Printer | Size: 3.28 MB

Table of Contents

3
- Symbols Used in this Guide
  2
- Safety Precautions
  4
  - Regulations
    5
- Getting Started
  
  8
  - What Is in the Box
    8
  - Control Panel
    9
  - Printer LED Indications
    9
  - Supplied CD-ROM
    10
- STEP1- Setting up the Machine
  
  11
Step2 Installing the Printer Driver

15

Brother HL-5240L Quick Setup Manual (23 pages)

Laser Printer

Brand: Brother | Category: Printer | Size: 3.14 MB

Symbols Used in this Guide
2
Table of Contents
3
Safety Precautions
4
- Regulations
  5
Getting Started

7
- What Is in the Box
  7
- Control Panel
  8
- Printer LED Indications
  8
- Supplied CD-ROM
  9
STEP 1 Setting up the Machine

10
STEP 2 Installing the Printer Driver

13
Repacking Information

23
- Shipment of the Printer
  23

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Brother HL-5240L Manuals

Brother HL-5240L Service Manual (337 pages)

Table of Contents

Chapter 1 General

Chapter 2 Theory of Operation

Chapter 3 Periodic Maintenance

Chapter 4 Troubleshooting

Chapter 5 Disassembly and Re-Assembly

Chapter 6 Adjustments and Updating of Settings, Required after Parts Replacement

Chapter 7 Service Support Software

Appendix

Brother HL-5240L User Manual (138 pages)

Table of Contents

1 About this Printer

2 Printing Methods

3 Driver and Software

4 Control Panel

5 Options

6 Routine Maintenance

7 Troubleshooting

Appendix

B Appendix (For Europe and Other Countries)

C Appendix (For USA and Canada)

Brother HL-5240L User Manual (139 pages)

Table of Contents

1 About this Printer

2 Printing Methods

3 Driver and Software

4 Control Panel

5 Options

6 Routine Maintenance

7 Troubleshooting

Appendix

B Appendix (For Europe and Other Countries)

C Appendix (For USA and Canada)

Brother HL-5240L Quick Setup Manual (34 pages)

Table of Contents

Table of Contents

Getting Started

STEP1- Setting up the Machine

Step2 Installing the Printer Driver

STEP2- Installing the Printer Driver

For Network Users (for HL-5250DN)

Consumables and Options

Repacking Information

Brother HL-5240L Quick Setup Manual (23 pages)

Table of Contents

Getting Started

STEP 1 Setting up the Machine

STEP 2 Installing the Printer Driver

Repacking Information

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