Mounting Ignition (Kokusan); Mounting Ignition (Sem) - KTM 250 1998 Repair Manual

3
5
B
4
5.15 Left-hand steering cover
– Place gasket in position and fix left-hand steering cover
1
5.16 Engine sprocket
– Lubricate O-ring
2
– Slide distance bushing
– Slide engine sprocket onto counter shaft with the high collar showing outwards
and secure with circlip (sharp edge towards the outside).
5.17 Mounting the ignition (Kokusan)
– Insert the woodruff key into the crankshaft.
B
– Apply Loctite 242 to 3 screws and fix the stator.
– Turn the stator so that mark
sing. Then tighten the three screws of the stator.
A
– Mount the rotor.
– Mount the detent edged ring and the nut.
– Hold the rotor with the holding spanner and tighten the nut with 60 Nm (45 ft.lb.).
– Hook the clutch cable onto the clutch release lever.
– Mount the gasket and fix the ignition cover with 5 collar screws.
A

5.18 Mounting ignition (SEM)

– Place woodruff key in crankshaft, mount base plate
collar screws.
– Mount the stator on the base plate and insert the three fillister head screws, tigh-
tening them only slightly so that the stator can still be turned.
2
with oil and slide over counter shaft.
3
in position so that O-ring is in correct position.
A
on the stator coincides with mark
1
on cylinder.
B
in the hou-
4
and tighten the three