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Alamo Machete 02968915C Operator's Manual

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BOOM ARM MOWER
Published 01/05
Part No. 02968915C
OPERATOR'S MANUAL
®
ALAMO INDUSTRIAL
1502 E. Walnut
Seguin, Texas 78155
210-372-3551
Email: parts@alamo-industrial.com
©2005 Alamo Group Inc.
$0.00

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Summary of Contents for Alamo Machete 02968915C

  • Page 1 BOOM ARM MOWER Published 01/05 Part No. 02968915C OPERATOR’S MANUAL ® ALAMO INDUSTRIAL 1502 E. Walnut Seguin, Texas 78155 210-372-3551 Email: parts@alamo-industrial.com ©2005 Alamo Group Inc. $0.00...
  • Page 2 To the Owner/Operator/Dealer All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of acci- dents.

  • Page 3: Table Of Contents

    Operating the Attached Mower Heads ......................3-33 Shutting Down the Attached Head ........................3-38 TRACTOR, BOOM, AND ATTACHED HEAD STORAGE ................3-40 TRANSPORTING THE TRACTOR AND IMPLEMENT ..................3-40 Transporting on Public Roadways ........................3-42 Alamo Industrial is a Registered Trademark of Alamo Group Inc.
  • Page 4 BUZZBAR HEAD .............................. 4-14 FLAIL AXE HEAD ............................. 4-17 General Information on Flail Mower Vibration....................4-19 SPINDLE SERVICE PROCEDURE 02960553B and 02960553C ..............4-21 CLEANING................................ 4-22 INSPECTION ..............................4-22 ASSEMBLY............................... 4-22 Alamo Industrial is a Registered Trademark of Alamo Group Inc.

  • Page 5: Before Operating

    Industrial. If you would like a VHS video tape of the video, please email AEMVideo@alamo-group.com or Fax AEM VHS Video at (830) 372-9529 or mail in a completed copy of the form on the back of this page to AEM VHS Video 1502 E Walnut Street, Seguin, TX 78155.
  • Page 6 Alamo Industrial is willing to provide one (1) AEM Mower Safety Practices Video Please Send Me: VHS Format – AEM/FEMA Mower Operator Safety Video DVD Format – AEM/FEMA Mower Operator Safety Video Mower Operator’s Manual AEM Mower Operator’s Safety Manual...

  • Page 7: Safety Section

    SAFETY SECTION Safety Section 1-1 © 2005 Alamo Group Inc.

  • Page 8: General Safety Instructions And Practices

    Safety Messages. Always use good common sense to avoid hazards. (SG-2) Si no lee ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad. (SG-3) MACHETE BOOM 01/05 Safety Section 1-2 © 2005 Alamo Group Inc.

  • Page 9: Operator Safety Instructions And Practices

    (SG-I7) Always read carefully and comply fully with the manufacturers instructions when handling oil, solvents, cleansers, and any other chemical agent. (SG-22) MACHETE BOOM 01/05 Safety Section 1-3 © 2005 Alamo Group Inc.
  • Page 10 Avoid contact with hot surfaces of the engine or muffler. Use gloves and eye protection when servicing hot components. Contact with a hot surface or fluid can cause serious injury from burns or scalding. (SG-38) MACHETE BOOM 01/05 Safety Section 1-4 © 2005 Alamo Group Inc.

  • Page 11: Connecting & Disconnecting Implement Safety Instructions & Practices

    Inadvertent contact with the boom controls could allow a component to fall. A sudden or inadvertent fall by any of these components could cause serious injury or even death. (SBM-23) Equipment Operation Safety Instructions and Practices MACHETE BOOM 01/05 Safety Section 1-5 © 2005 Alamo Group Inc.
  • Page 12 300 feet of the mower. This cut debris can be thrown at great velocities and could result in serious injury or even death. (SBM-17) MACHETE BOOM 01/05 Safety Section 1-6 © 2005 Alamo Group Inc.
  • Page 13 To reduce the possibility of property damage, serious injury, or even death, never allow the Mower to be operated with blades missing. (SFL-4) MACHETE BOOM 01/05 Safety Section 1-7 © 2005 Alamo Group Inc.
  • Page 14 Tractor controls from the tractor seat only. (SG-9) Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death. (SG-10) MACHETE BOOM 01/05 Safety Section 1-8 © 2005 Alamo Group Inc.
  • Page 15 Operate the Tractor and/or Implement controls only while properly seated in the Tractor seat with the seat belt securely fastened around you. Inadvertent movement of the Tractor or Implement may cause serious injury or death. (SG-29) MACHETE BOOM 01/05 Safety Section 1-9 © 2005 Alamo Group Inc.
  • Page 16 Such a situation is extremely hazardous and could result in serious injury or even death. Inspect the cutting area for such objects before mowing. Remove any like object from the site. Never allow the cutting blades to contact such items. (SGM-6) MACHETE BOOM 01/05 Safety Section 1-10 © 2005 Alamo Group Inc.
  • Page 17 Implement. Lower the implement carefully to the ground. Do not put hands or feet under lifted components. (SPU-3) MACHETE BOOM 01/05 Safety Section 1-11 © 2005 Alamo Group Inc.

  • Page 18: Maintenance And Service Safety Instructions And Practices

    Missing, broken, or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects, entanglement, or blade contact. (SBM-18) MACHETE BOOM 01/05 Safety Section 1-12 © 2005 Alamo Group Inc.
  • Page 19 Do Not fill gasoline tank while engine is running. Refuel only after engine has cooled down. If gasoline is spilled, move machine away from the area of the spill and avoid creating any source of ignition until the gasoline has evaporated. (SG-28) MACHETE BOOM 01/05 Safety Section 1-13 © 2005 Alamo Group Inc.
  • Page 20 See your Authorized Dealer for proper repairs. (SGM-13) PARTS INFORMATION Alamo Industrial mowers use balanced and matched system components for blade carriers, blades, cuttershafts, knives, knife hangers, rollers, drivetrain components, and bearings. These parts are made and tested to Alamo Industrial specifications.
  • Page 21 Make certain that the “Slow Moving Vehicle” (SMV) sign is installed in such a way as to be clearly visible and legible. When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations. (SG-6) MACHETE BOOM 01/05 Safety Section 1-15 © 2005 Alamo Group Inc.

  • Page 22: Concluding Safety Instructions And Practices

    Safety Messages and operation instruction in each of the appropriate sections of the Tractor and Equipment Manuals. Pay close attention to the Safety Signs affixed to the Tractor and Equipment. (SG-18) MACHETE BOOM 01/05 Safety Section 1-16 © 2005 Alamo Group Inc.

  • Page 23: Decal Location

    NOTE: Alamo Industrial supplies safety decals on this product to promote safe operation. Damage to the decals may occur while in shipping, use, or reconditioning. Alamo Industrial cares about the safety of its customers, operators, and bystanders, and will replace the safety decals on this product in the field, free of charge (Some shipping and handling charges may apply).
  • Page 24 IMPORTANT Genuine Parts, Rotary (Front Deck near Motor) 02967867 DANGER Safety Gate Operation (Deck Behind Aux. Door) 00757140 LOGO ALAMO (13 x 16) (Center Rear Deck in front of Ser Plt) SER PLT Rotary Head Serial Plate (Deck Top Near Motor) 02970889 SIZE 60" Rotary...
  • Page 25 Multiple Hazard, Rotary (*) ( Mower 02967867 DANGER Safety Gate Operation 02970883 SIZE 50" 00757139 LOGO ALAMO Industrial 2738332 REFLECT Red Oblong Reflector 2738333 REFLECT Yellow Oblong Reflector 02979551 LOGO Alamo Ind. Sq. Green MACHETE BOOM 01/05 Safety Section 1-19 © 2005 Alamo Group Inc.
  • Page 26 02925100 IMPORTANT Genuine Replacement Parts 000108 INSTRUCT Flail Operating Instructions 000678 INSTRUCT Grease Fitting Location 00757139 LOGO Alamo Industrial 02970887 LOGO Flail Axe 48" S/N PLT Serial Number Plate MACHETE BOOM 01/05 Safety Section 1-20 © 2005 Alamo Group Inc.
  • Page 27 Notice to Owner 03200432 IMPORTANT Genuine Parts, Flail 001650 LOGO ALAMO (7.26 x 7.5) 00757139 LOGO ALAMO (4-1/2 x 16-1/2) 02967592 NAME 02967595 WIDTH 100H SER PLT FML 100H Serial Plate MACHETE BOOM 01/05 Safety Section 1-21 © 2005 Alamo Group Inc.
  • Page 28 02925100 IMPORTANT Genuine Replacement Parts 000108 INSTRUCT Flail Operate 000678 INSTRUCT Grease Fitting 00757139 LOGO Alamo 02970885 WIDTH 02970896 WIDTH 02970886 NAME HDF Grass S/N PLT Grass Serial Plate MACHETE BOOM 01/05 Safety Section 1-22 © 2005 Alamo Group Inc.
  • Page 29 ITEM PART NO. QTY. DESCRIPTION 02972149 TIMBER CAT 5’ 02972150 TIMBER CAT 7’ 00757139 Decal - Alamo TK Logo 02971931 Decal - Timber Cat 00757140 Decal - Alamo Logo 02973496 Keep Away - Amputation 000678 Decal - Grease Fitting Inside...
  • Page 30 Danger - Multi Hazard 00756059 Warning - Oil Leak 00769736 Warning - Use/Repair Guards 02925100 Important - Replacement Parts 00757139 Logo - Alamo TK Product 02970888 Logo - Boom Ditcher 999204 Logo - Ditcher S/N Plate 3710151 Metal Tacks MACHETE BOOM 01/05 Safety Section 1-24 ©...
  • Page 31 02975515 WARNING Disconnect Solenoid 02975516 CAUTION No Hitch Post Here 02975514 ------------ Pitch Adjust ------------ Serial Plate 1458392 REFLECT Red Reflector 1458393 REFLECT Yellow Reflector 02961134 ------------ Patent Pending MACHETE BOOM 01/05 Safety Section 1-25 © 2005 Alamo Group Inc.
  • Page 32 DESCRIPTION 02979902 17’ Boom Assy 02980034 17’ Boom Assy T-1 02962764 Pinch Points 02968952 Hose Connection Diagram 02968953 Machete 02980001 Boom Length 17’ 00757139 Logo (Alamo By Terrain King) MACHETE BOOM 01/05 Safety Section 1-26 © 2005 Alamo Group Inc.

  • Page 33: Decal Description

    (See Inside Front Cover) P/N 002369 DANGER! - Multi-Hazard Boom. Take precautions while transporting and operating Boom Unit. P/N 02958241 CAUTION! Watch your step. P/N 03200285 MACHETE BOOM 01/05 Safety Section 1-27 © 2005 Alamo Group Inc.
  • Page 34 P/N 02965093 NAME LOGO - Alamo Industrial P/N 02960766 ALAMO NAME LOGO. P/N 001650 NAME LOGO - Machete...
  • Page 35 WARNING! Pressurized Tank. Slowly open cap to relieve pressure before completely removing cap. Stay clear to prevent being scalded with hot oil which may cause serious injury to eyes, face and exposed skin. P/N 02971123 MACHETE BOOM 01/05 Safety Section 1-29 © 2005 Alamo Group Inc.
  • Page 36 ISO VG 100 hydraulic oil. P/N 02979473 NAME LOGO - Machete P/N 02968953 INSTRUCTIONS - Read Operator’s Manual and Understand, before operating Tractor Implement. P/N 02977417 WARNING! Pinch Points P/N 02962764 MACHETE BOOM 01/05 Safety Section 1-30 © 2005 Alamo Group Inc.
  • Page 37 SAFETY INSTRUCTIONS - Hydraulic Connection, Hydraulic Motor Connections and Auxiliary/Door Connections P/N 02968952 Name LOGO - Alamo Industrial P/N 00757139 NAME LOGO - 21 (Machete Model) P/N 02968979 NAME LOGO - 24 (Machete Model) P/N 02968980 MACHETE BOOM 01/05 Safety Section 1-31...
  • Page 38 Failure to do so may lead to injury or even death. P/N 00769736 DANGER! Keep Away Thrown Objects. P/N 00769737 IMPORTANT - Use only Genuine Alamo Industrial replacement parts. P/N 02925100 DANGER! - Multi Hazard - Failure to follow Safety Messages and Operating Instructions can cause serious bodily injury or even death to Operator and Others in area.
  • Page 39 SAFETY Name LOGO - Alamo Industrial P/N 00757140 NAME DECAL P/N 02970889 Red Reflectors P/N 2738332 Yellow Reflectors P/N 2738333 MACHETE BOOM 01/05 Safety Section 1-33 © 2005 Alamo Group Inc.
  • Page 40 NAME LOGO - Boom-Axe P/N 02725100 NAME DECAL P/N 02970883 Name LOGO - Alamo Industrial P/N 02979551 WARNING! - Cutting while Flail Head is raised off ground will allow high-speed Flail Blades to throw cuttings at high speed for a considerable distance.
  • Page 41 Finger(s) may be pinched off if caught between V-Belt and Pulley. P/N 00758194 Instructions to properly lubricate and check mower for potential problems prior to operation. P/N 000108 MACHETE BOOM 01/05 Safety Section 1-35 © 2005 Alamo Group Inc.
  • Page 42 WARNING! Never use your hand to check for oil leaks. Always use paper or cardboard. P/N 00756059 Operator's Manual (with repair parts) and warranty was attached to this implement during final inspection. P/N 00763977 MACHETE BOOM 01/05 Safety Section 1-36 © 2005 Alamo Group Inc.
  • Page 43 SAFETY IMPORTANT - Use ALAMO Genuine Flail Parts. P/N 03200432 FML LOGO NAME. P/N 02967592 100H LOGO NAME. P/N 02967595 NAME DECAL P/N 02970885 MACHETE BOOM 01/05 Safety Section 1-37 © 2005 Alamo Group Inc.
  • Page 44 P/N 02971931 DANGER! KEEP AWAY! Sickle Blades are guarded only by remote location. Keep all persons away from cutting Blades to prevent amputation of contacted body parts. P/N 02973496 MACHETE BOOM 01/05 Safety Section 1-38 © 2005 Alamo Group Inc.
  • Page 45 NAME DECAL P/N 02970888 WARNING- Debris from rotor can cause property damage and serious injury to bystanders. P/N 999204 LOGO NAME BUZZBAR. P/N 02974998 Blade Rotation Clockwise. P/N D138 MACHETE BOOM 01/05 Safety Section 1-39 © 2005 Alamo Group Inc.
  • Page 46 DANGER- Keep away rotating blades. P/N 02975170 WARNING- Disconnect the hydraulic solenoid before preforming service work on tractor or mower. P/N 02975515 INSTRUCT- Do not locate hitch post in this area P/N 02975516 MACHETE BOOM 01/05 Safety Section 1-40 © 2005 Alamo Group Inc.
  • Page 47 SAFETY INSTRUCT- Pitch Adjust P/N 02975514 Red Reflector. Keep reflectors clean and visible. P/N 1458392 Amber Reflector. Keep reflectors clean and visible. P/N 1458393 NAME LOGO P/N 02980001 MACHETE BOOM 01/05 Safety Section 1-41 © 2005 Alamo Group Inc.

  • Page 48: Federal Laws And Regulations

    (Refer to U.S. Dept. of Labor, Employment Standard Administration, Wage & Home Division, Child Labor Bulletin #102.) MACHETE BOOM 01/05 Safety Section 1-42 © 2005 Alamo Group Inc.

  • Page 49: Introduction Section

    INTRODUCTION SECTION Introduction Section 2-1 © 2005 Alamo Group Inc.
  • Page 50 The lowest level of Safety Message; warns of possible minor injury. Serious injury or possible death! Decals are Black and Orange. Imminent death/critical injury. Decals are Red and White. MACHETE BOOM 01/05 Introduction Section 2-2 © 2005 Alamo Group Inc.
  • Page 51 Throughout this Manual front and rear, left and right are determined by the normal direction of travel, the same as driving an automobile.Front and rear, and left and right are determined by the normal direction of travel (the same as on your automobile). MACHETE BOOM 01/05 Introduction Section 2-3 © 2005 Alamo Group Inc.

  • Page 52: Attention Owner/Operator

    NOTE: Warranties are honored only if completed “Owner Registration and Warranty” forms are received by Alamo Group within thirty days of delivery of the implement. 3. Record the Blade Model and Serial Numbers on the Warranty page at the front of the Operator’s Manual.

  • Page 53: Operation Section

    OPERATION SECTION Operation Section 3-1 © 2005 Alamo Group Inc.

  • Page 54: Operating Instructions

    ALAMO INDUSTRIAL MACHETE BOOM MOWER OPERATING INSTRUCTIONS Alamo Industrial MACHETE Booms are manufactured with quality material by skilled workers. The MACHETE Boom is designed to attach to a tractor and operate various heads for a wide range of vegetative maintenance applications.

  • Page 55: Operator Requirements

    Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol. (SG-27) MACHETE BOOM 01/05 Operation Section 3-3 © 2005 Alamo Group Inc.

  • Page 56: Tractor Requirements

    ROPS and operator protective safety cage that provides protection to the right and above the operator seat. DO NOT remove the ROPS from non-cab tractors to equip a safety cage. OPS-B- 0001 MACHETE BOOM 01/05 Operation Section 3-4 © 2005 Alamo Group Inc.

  • Page 57: Tractor Lighting And Smv Emblem

    Most tractor’s have different settings for operating and transporting lighting. Refer to the tractor operator’s manual for using the tractor’s light switch and operating the turn signals. OPS-B- 0017 MACHETE BOOM 01/05 Operation Section 3-5 © 2005 Alamo Group Inc.

  • Page 58: Tractor Ballast

    For additional information on properly ballasting the tractor, refer to Alamo Industrial Tractor and Mower Stability Pamphlet P/N #02959010 If the unit is operated on slopes greater than 5°,...

  • Page 59: Boarding The Tractor

    Never dismount a Tractor that is moving or while the engine is running. Operate the Tractor controls from the tractor seat only. (SG-9) MACHETE BOOM 01/05 Operation Section 3-7 © 2005 Alamo Group Inc.

  • Page 60: Starting The Tractor

    Start tractor only when properly seated in the Tractor seat. Starting a tractor in gear can result in injury or death. Read the Tractor operators manual for proper starting instructions. (SG-13) MACHETE BOOM 01/05 Operation Section 3-8 © 2005 Alamo Group Inc.

  • Page 61: Connecting Attaching Heads To The Boom

    Relieve hydraulic pressure before performing maintenance or repairs. Use gloves and eye protection when servicing hot components. Contact with a hot surface or fluid can cause serious injury from burns or scalding. (SG-34) MACHETE BOOM 01/05 Operation Section 3-9 © 2005 Alamo Group Inc.

  • Page 62: Pre-Operation Inspection And Service

    Missing, broken, or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects, entanglement, or blade contact. (SGM-3) MACHETE BOOM 01/05 Operation Section 3-10 © 2005 Alamo Group Inc.

  • Page 63: Tractor Pre-Operation Inspection/Service

    Look for loose fasteners, worn or broken parts, and leaky or loose fittings. Make sure all pins have cotter pins and washers. Serious injury may occur from not maintaining this machine in good working order. (SG-21) MACHETE BOOM 01/05 Operation Section 3-11 © 2005 Alamo Group Inc.
  • Page 64 Never Leave the mower unattended while the head is in the raised position. The mower could fall causing serious injury to anyone who might inadvertently be under the mower . (SBM-4) MACHETE BOOM 01/05 Operation Section 3-12 © 2005 Alamo Group Inc.
  • Page 65 • Inspect the condition of the valve weldment. • Ensure fitting is properly connected • Inspect condition of nylon bushings. OPS-B- 0023 MACHETE BOOM 01/05 Operation Section 3-13 © 2005 Alamo Group Inc.
  • Page 66 Relieve hydraulic pressure before performing maintenance or repairs. Use gloves and eye protection when servicing hot components. Contact with a hot surface or fluid can cause serious injury from burns or scalding. (SG-34) MACHETE BOOM 01/05 Operation Section 3-14 © 2005 Alamo Group Inc.
  • Page 67 Do not put hands or feet under mower decks. Blade Contact can result serious injury or even death. Stay away until all motion has stopped and the decks are securely blocked up. (SGM-9) MACHETE BOOM 01/05 Operation Section 3-15 © 2005 Alamo Group Inc.
  • Page 68 Do not put hands or feet under mower decks. Blade Contact can result in serious injury or even death. Stay away until all motion has stopped and the decks are securely blocked up. (SFL-2) MACHETE BOOM 01/05 Operation Section 3-16 © 2005 Alamo Group Inc.
  • Page 69 Do not put hands or feet near the cutter bar. Blade contact can result in serious injury. Stay away until all motion has stopped and the mower is securely blocked up. (SSM-1) MACHETE BOOM 01/05 Operation Section 3-17 © 2005 Alamo Group Inc.
  • Page 70 All safety devices should be inspected carefully at least daily for missing or broken components. Missing, broken, or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects, entanglement, or blade contact. (SSM-07) MACHETE BOOM 01/05 Operation Section 3-18 © 2005 Alamo Group Inc.

  • Page 71: Cutting Component Inspection

    Failure to replace abnormally worn blades may lead to catastrophic failure of the blades and ejection of the broken part with tremendous force which may cause serious bodily injury or death. OPS-U-0032 MACHETE BOOM 01/05 Operation Section 3-19 © 2005 Alamo Group Inc.

  • Page 72: Operating The Boom Joystick Control

    Operate the Tractor and/or Implement controls only while properly seated in the Tractor seat with the seat belt securely fastened around you. Inadvertent movement of the Tractor or Implement may cause serious injury or death. (SG-29) MACHETE BOOM 01/05 Operation Section 3-20 © 2005 Alamo Group Inc.

  • Page 73: Mower Head Power

    To stop the motor on the mower head, keep the Tractor engine speed at the normal operating speed (540 RPM) and push the Motor Switch IN to the STOP position. The mower will come to a complete stop in approximately 15 seconds. OPS-B- 0031_A MACHETE BOOM 01/05 Operation Section 3-21 © 2005 Alamo Group Inc.

  • Page 74: Swing

    Make certain that the Boom swing path is clear of bystanders, powerlines, and obstructions to prevent injury, electrocution, and possible machine damage. Swing Boom SLOWLY AND CAREFULLY. Avoid sudden starting and stopping. (Ops-0002-MISC) MACHETE BOOM 01/05 Operation Section 3-22 © 2005 Alamo Group Inc.

  • Page 75: Lift

    Never Leave the mower unattended while the head is in the raised position. The mower could fall causing serious injury to anyone who might inadvertently be under the mower . (SBM-4) MACHETE BOOM 01/05 Operation Section 3-23 © 2005 Alamo Group Inc.

  • Page 76: Dipper

    Make certain that the Boom swing path is clear of bystanders, powerlines, and obstructions to prevent injury, electrocution, and possible machine damage. Swing Boom SLOWLY AND CAREFULLY. Avoid sudden starting and stopping. (Ops-0002-MISC) MACHETE BOOM 01/05 Operation Section 3-24 © 2005 Alamo Group Inc.

  • Page 77: Tilt

    Make certain that you do not lift the head in such a fashion that you lift the left rear wheel off the ground. Install weight as needed to keep at least 1500 lb. on the ground under left rear wheel. (Ops-0003-MISC) MACHETE BOOM 01/05 Operation Section 3-25 © 2005 Alamo Group Inc.
  • Page 78 Pressing the trigger button and pushing the left swivel button opens the door. Pressing the trigger button and pushin the right swivel button closes the door. When the buttons are released, the door will lock in current position. OPS-B- 0038_A MACHETE BOOM 01/05 Operation Section 3-26 © 2005 Alamo Group Inc.

  • Page 79: Driving The Tractor And Implement

    Never dismount a Tractor that is moving or while the engine is running. Operate the Tractor controls from the tractor seat only. (SG-9) MACHETE BOOM 01/05 Operation Section 3-27 © 2005 Alamo Group Inc.

  • Page 80: Starting The Tractor

    Consult an authorized dealer if the starting procedure is unclear. Ensure the 3-point control lever is in the lowered position and the PTO is disengaged before starting the tractor. OPS-U-0033 MACHETE BOOM 01/05 Operation Section 3-28 © 2005 Alamo Group Inc.

  • Page 81: Brake And Differential Lock Setting

    Never dismount a Tractor that is moving or while the engine is running. Operate the Tractor controls from the tractor seat only. (SG-9) MACHETE BOOM 01/05 Operation Section 3-29 © 2005 Alamo Group Inc.

  • Page 82: Driving The Tractor And Boom

    Never allow the Mower head or boom within 10 feet of any power line. When working close to overhead power lines consult your electric company for a safe code of operation. (SBM-7) MACHETE BOOM 01/05 Operation Section 3-30 © 2005 Alamo Group Inc.

  • Page 83: Operating The Boom Unit And Attached Head

    The blade could throw an object toward the operator causing serious injury or death. Never operate the mower without an Operator Protective Structure. Always were safety glasses and a hard hat. (Ops-0005-MISC) MACHETE BOOM 01/05 Operation Section 3-31 © 2005 Alamo Group Inc.

  • Page 84: Foreign Debris Hazards/Overhead Obstructions

    0 to 5 mph. Use slow mowing speeds when operating on or near steep slopes, ditches, drop-offs, overhead obstructions, power lines, or when debris and foreign objects are to be avoided. (SGM-7) MACHETE BOOM 01/05 Operation Section 3-32 © 2005 Alamo Group Inc.

  • Page 85: Operating Speed And Ground Speed

    Refer to the Assembly Section of this manual to ensure the head is properly attached to the boom hitch and hydraulic lines are properly connected. OPS-B- 0010 MACHETE BOOM 01/05 Operation Section 3-33 © 2005 Alamo Group Inc.
  • Page 86 When operating near the ground or when mulching be particularly careful that there are no bystanders or animals with a 100 yards. Debri tends to fly out at great speed and can injure or even cause death. OPS-B- 0039 MACHETE BOOM 01/05 Operation Section 3-34 © 2005 Alamo Group Inc.
  • Page 87 Debri tends to fly out at great speed and can injure or even cause death. • Operate tractor in lowest gear to allow shredder time to mulch limbs. OPS-B- 0041 MACHETE BOOM 01/05 Operation Section 3-35 © 2005 Alamo Group Inc.
  • Page 88 • Two pumps from hand grease gun. • When operating the unit be sure there are no bystanders or animals with in 100 yards of the unit OPS-B- 0043 MACHETE BOOM 01/05 Operation Section 3-36 © 2005 Alamo Group Inc.
  • Page 89 Such impact could cause the broken objects to be thrown outward at very high velocities. To reduce the possibility of property damage, serious injury, or even death, never allow the cutting blades to contact such obstacles. (SGM-4) MACHETE BOOM 01/05 Operation Section 3-37 © 2005 Alamo Group Inc.

  • Page 90: Shutting Down The Attached Head

    OPS-B- 0011_A MACHETE BOOM 01/05 Operation Section 3-38 © 2005 Alamo Group Inc.
  • Page 91 Never dismount a Tractor that is moving or while the engine is running. Operate the Tractor controls from the tractor seat only. (SG-9) MACHETE BOOM 01/05 Operation Section 3-39 © 2005 Alamo Group Inc.

  • Page 92: Tractor, Boom, And Attached Head Storage

    By using good judgement and following safe transport procedures, the possibility of accidents while moving between locations can be substantially minimized. OPS-U- 0017 MACHETE BOOM 01/05 Operation Section 3-40 © 2005 Alamo Group Inc.
  • Page 93 Boom Rest, pull the Lift back and raise the boom about 6 inches. Then Swing the boom around to the desired position. OPS-B- 0013_A MACHETE BOOM 01/05 Operation Section 3-41 © 2005 Alamo Group Inc.

  • Page 94: Transporting On Public Roadways

    OPS-U- 0020 Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death. (SG-10) MACHETE BOOM 01/05 Operation Section 3-42 © 2005 Alamo Group Inc.
  • Page 95 (SBM-8) Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death. (SG-10) MACHETE BOOM 01/05 Operation Section 3-43 © 2005 Alamo Group Inc.

  • Page 96: Hauling The Tractor And Implement

    OPS-U- 0025 MACHETE BOOM 01/05 Operation Section 3-44 © 2005 Alamo Group Inc.
  • Page 97 If during transport a hard braking, sharp turning, or swerving action was performed, stop at the next safe location to inspect the security of the load. OPS-U- 0026 MACHETE BOOM 01/05 Operation Section 3-45 © 2005 Alamo Group Inc.

  • Page 98: Troubleshooting Guide

    MACHETE BOOM 01/05 Operation Section 3-46 © 2005 Alamo Group Inc.

  • Page 99: Maintenance Section

    MAINTENANCE SECTION Maintenance Section 4-1 © 2005 Alamo Group Inc.

  • Page 100: Lubrication Information

    The Spindle Housing on the Machete Mower head should be serviced daily (every eight hours of operation) to achieve the best operation and the longest life. Fill with NLGI EP#2 Grease. MACHETE 01/05 Maintenance Section 4-2 © 2005 Alamo Group Inc.

  • Page 101: Hydraulic Oil, Filters, And Components

    Position the head vertical as shown in Figure MntP-B-0002. Remove the breather/check plug from the square portion of the spindle housing. Remove the fill plug and fill with NLGI 000 grease (Alamo P/N 00765444) until it comes out of the breather/check hole in the square portion of the spindle housing. See Figure MntP-B- 0003.

  • Page 102: Blades

    Blades should always be replaced in pairs. Blades of different weights can cause serious imbalance and damage to the machine and personnel. When replacing blades, take care to replace the blade bolts, nuts, and washers. MACHETE 01/05 Maintenance Section 4-4 © 2005 Alamo Group Inc.

  • Page 103: Hardware

    An assembled spindle housing is quite heavy. Use a hoist or get help to handle them safely. Lift carefully and properly using your legs to lift - NOT YOUR BACK. MACHETE 01/05 Maintenance Section 4-5 © 2005 Alamo Group Inc.

  • Page 104: Proper Torque For Fasteners

    NOTE: These values apply to fasteners as received from supplier, dry or when lubricated with normal engine oil. They do not apply if special graphited or molydisulphide greases or other extreme pressure lubricants are used. This applies to both UNF fine and UNC coarse threads. MACHETE 01/05 Maintenance Section 4-6 © 2005 Alamo Group Inc.

  • Page 105: Service Of Spindle Housing (Figure Mnt-0006)

    When rebuilding the spindle housing assembly, always replace the locknuts, lockwasher, and seal. INSPECTION: Bearing and cups: Inspect bearings and bearing cups for nicks, pitting, discoloration and wear. If any exist, replace bearing and bearing cup. MACHETE 01/05 Maintenance Section 4-7 © 2005 Alamo Group Inc.
  • Page 106 Press the Lower Cone (3) on the spindle shaft (1) use the proper tool when pressing the bearing onto the shaft, driving against the inner race and not the rollers or cage. Any damage to the bearing will cause premature failures of the bearing and spindle assembly. MACHETE 01/05 Maintenance Section 4-8 © 2005 Alamo Group Inc.
  • Page 107 100 ft-lbs. Bend the tang of the lockwasher to fit into one of the grooves of the top nut. Install vent plug (8) and Grease Fitting (9). Fill spindle assembly with NLGI EP#2 Grease (Approx 22 oz.). MACHETE 01/05 Maintenance Section 4-9 © 2005 Alamo Group Inc.

  • Page 108: 60" Machete Head Motor Plate Attachement

    The valve block bolts on top of the motor are not eaqually spaced. Make sure the pockets align accordingly. See FIGURE Mnt-B-0020. MACHETE 01/05 Maintenance Section 4-10 © 2005 Alamo Group Inc.
  • Page 109 Place thread locking compound on the threads and run the hardened flat washers and jam nuts up tight against the bottom of the mount plate. Lock jam nuts together. See FIGURE Mnt-B-0024. MACHETE 01/05 Maintenance Section 4-11 © 2005 Alamo Group Inc.

  • Page 110: Start Up Procedure

    Cylinders and Hoses, it goes into the Hydraulic Tank and reduces the oil level. Check your Tractors Operators Manual for the proper level and type of oil to be used. MACHETE 01/05 Maintenance Section 4-12 © 2005 Alamo Group Inc.

  • Page 111: Timber Cat Head

    Continuous operation in this mode will cause premature component failure and hydraulic oil overheat. Once proper adjustment has been achieved, tighten the jamnuts (Item 1) and replace cover. MACHETE 01/05 Maintenance Section 4-13 © 2005 Alamo Group Inc.

  • Page 112: Buzzbar Head

    Grease each spindle with one pump of high quality lithium grease weekly. More than one pump is unnecessary and will cause extra grease to spill from the relief. Grease fittings are located in front of the machine, just above the blades. MACHETE 01/05 Maintenance Section 4-14 © 2005 Alamo Group Inc.
  • Page 113 Once the belts begin to tighten, small adjustments will produce large changes in tension. Belts should be tensioned 15-20 lb of force for 5/16 inches deflection. Tighten nuts on studs and jam nut to hold tension. MACHETE 01/05 Maintenance Section 4-15 © 2005 Alamo Group Inc.
  • Page 114 Never use power tools to tighten belt. Once the belts begin to tighten, small adjustments will produce large changes in belt tension. Too much tension can cause premature bearing, sheave, and belt damage. MACHETE 01/05 Maintenance Section 4-16 © 2005 Alamo Group Inc.

  • Page 115: Flail Axe Head

    Adjust motor up as needed to provide ample clearance between the top of flex coupling and the motor. Bring angle brackets up to motor mount plate and tighten the bolts. MACHETE 01/05 Maintenance Section 4-17 © 2005 Alamo Group Inc.
  • Page 116 Check sheave alignment and runout (wobble). Continue careful alternate and progressive tightening of cap screws to 10 FT-LB. Maximum torque should be achieved on each individual bolt only two times. MACHETE 01/05 Maintenance Section 4-18 © 2005 Alamo Group Inc.

  • Page 117: General Information On Flail Mower Vibration

    - the drive portion of the mower is running smoothly - then the vibration is probably coming from the cutter shaft (it could be a pulley out of balance or a faulty belt with a varying cross section, but this is not likely). MACHETE 01/05 Maintenance Section 4-19 © 2005 Alamo Group Inc.
  • Page 118 An assembled spindle housing is quite heavy. Use a hoist or get help to handle them safely. Lift carefully and properly using your legs to lift - NOT YOUR BACK. MACHETE 01/05 Maintenance Section 4-20 © 2005 Alamo Group Inc.

  • Page 119: Spindle Service Procedure 02960553B And 02960553C

    Remove the seal retaining ring from the housing using a flat screwdriver or similar tool. Remove the seal and bearing. A punch or similar tool can be used to remove the bearing cups from the housing if the cups are not to be re-used. MACHETE 01/05 Maintenance Section 4-21 © 2005 Alamo Group Inc.

  • Page 120: Cleaning

    16-21 inch-pounds is reached. (If the seal was not lubricated, add 10 inch-pounds). Stake the nut with a blunt, round nosed punch. Do not tear the nut. MACHETE 01/05 Maintenance Section 4-22 © 2005 Alamo Group Inc.
  • Page 121 Install spindle in mower deck and assemble in reverse order. Torque the blade bar or pan bolts to 400 ft-lbs. Torque motor to spindle bolts to 85 ft-lbs. Torque spindle to deck bolts at 175 ft-lbs. MACHETE 01/05 Maintenance Section 4-23 © 2005 Alamo Group Inc.
  • Page 122 LIMITED WARRANTY LIMITED WARRANTIES 1.01. Alamo Industrial warrants for one year from the purchase date to the original non-commercial, governmental, or municipal purchaser (“Purchaser”) and warrants for six months to the original commercial or industrial purchaser 1.02. Manufacturer will replace for the Purchaser any part or parts found, upon examination at one of its factories, to be defective under normal use and service due to defects in material or workmanship.
  • Page 123 TO THE OWNER/OPERATOR/DEALER To keep your implement running efficiently and safely, read your manual thoroughly and follow these directions and the Safety Messages in this Manual. The Table of Contents clearly identifies each section where you can easily find the information you need. The OCCUPATIONAL SAFETY AND HEALTH ACT (1928.51 Subpart C) makes these minimum safety require- ments of tractor operators: REQUIRED OF THE OWNER:...
  • Page 124 MACHETE BOOM- SOM-01/05 P/N 02968915C Printed U.S.A...

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