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Alamo 02979718C Operator's Manual

Alamo industrial under the guardrail operator's manual
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UNDER THE GUARDRAIL
Published 04/06
Part No. 02979718C
OPERATOR'S MANUAL
®
ALAMO INDUSTRIAL
1502 E. Walnut
Seguin, Texas 78155
830-372-3551
Email: parts@alamo-industrial.com
©2006 Alamo Group Inc.
$0.00

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  • Page 1 UNDER THE GUARDRAIL Published 04/06 Part No. 02979718C OPERATOR’S MANUAL ® ALAMO INDUSTRIAL 1502 E. Walnut Seguin, Texas 78155 830-372-3551 Email: parts@alamo-industrial.com ©2006 Alamo Group Inc. $0.00...
  • Page 2 To the Owner/Operator/Dealer All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of acci- dents.
  • Page 3 In order to reduce accidents and enhance the safe operation of mowers, Alamo Industrial, in cooperation with other industry manufacturers has developed the AEM/FEMA Industrial and Agricultural Mower Safety Practices video and guide book. The video will familiarize and instruct mower-tractor operators in safe practices when using industrial and agricultural mowing equipment.
  • Page 4 Alamo Industrial Division is willing to provide one (1) AEM Mower Safety Practices Video Please Send Me: VHS Format – AEM/FEMA Mower Operator Safety Video DVD Format – AEM/FEMA Mower Operator Safety Video Mower Operator’s Manual AEM Mower Operator’s Safety Manual...

  • Page 5: Table Of Contents

    TABLE OF CONTENTS SAFETY SECTION ... 1-1 General Safety Instructions and Practices ... 1-2 Decal Location ... 1-12 Federal Laws and Regulations ... 1-19 INTRODUCTION SECTION ... 2-1 Attention Owner/Operator ... 2-4 ASSEMBLY SECTION ... 3-1 Receiving Instructions ... 3-2 Mounting on Bare Tractor ...

  • Page 7: Safety Section

    SAFETY SECTION Safety Section 1-1 © 2006 Alamo Group Inc.

  • Page 8: General Safety Instructions And Practices

    Si no lee ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad. UGR 04/06 © 2006 Alamo Group Inc. SAFETY Safety is of primary importance to the manufacturer and Most accidents can be avoided by being aware of your equipment, your...
  • Page 9 (SG-9) Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death. UGR 04/06 © 2006 Alamo Group Inc. SAFETY Never allow inexperienced or (SG-4) (SG-7)
  • Page 10 The operator and all support personnel should wear hard hats, safety shoes, safety glasses, and proper hearing protection at all times for protection from injury including injury from items thrown by the equipment. UGR 04/06 © 2006 Alamo Group Inc. SAFETY (SG-13) (SG-14)
  • Page 11 Make sure all pins have cotter pins and washers. Serious injury may occur from not maintaining this machine in good working order. UGR 04/06 © 2006 Alamo Group Inc. SAFETY EXPOSURE LOUD...
  • Page 12 (SG-22) Never run the Tractor engine in a closed building or without adequate ventilation. The exhaust fumes can be hazardous to your health. UGR 04/06 © 2006 Alamo Group Inc. SAFETY (SG-19) (SG-23) Safety Section 1-6 Make...
  • Page 13 Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the state of California to cause cancer, birth defects or other reproductive harm. (SG-31) UGR 04/06 © 2006 Alamo Group Inc. SAFETY (SG-24) Children can cause the Implement to shift or fall (SG-25) Drugs and alcohol will affect an operator’s...
  • Page 14 Allow ample clearance around the implement when folding or unfolding the wings. Use extreme caution around buildings or overhead power lines. (S3PT-5) UGR 04/06 © 2006 Alamo Group Inc. SAFETY Inspect the area before Tractor engine must be stopped The Mower Blades could...
  • Page 15 Take scheduled work breaks to help prevent these potentially impaired operating conditions. Never operate the Implement and Tractor in a fatigued or bored mental state which impairs proper and safe operation. (SG-32) UGR 04/06 © 2006 Alamo Group Inc. SAFETY (S3PT-7) Be careful when operating or transporting this (SSM-2)
  • Page 16 -Never allow clippings or debris to collect near drivelines, slip clutches, and gearboxes. Periodically shut down the Tractor and Mower and clean clippings and collected debris from the mower deck. (SGM-12) UGR 04/06 © 2006 Alamo Group Inc. SAFETY (SG-33) (SG-34) (SGM-4)
  • Page 17 A sudden or inadvertent fall by any of these components could cause serious injury or even death. (STI-3) UGR 04/06 © 2006 Alamo Group Inc. SAFETY (SSM-06) (SSP-3) Safety Section 1-11...

  • Page 18: Decal Location

    NOTE: Alamo Industrial supplies safety decals on this product to promote safe operation. Damage to the decals may occur while in shipping, use, or reconditioning. Alamo Industrial cares about the safety of its customers, operators, and bystanders, and will replace the safety decals on this product in the field, free of charge (Some shipping and handling charges may apply).
  • Page 19 02979721 02962765 D138 00725746 02925100 00769737 00756007 0614500 02967827 00776481 0776031 02979718C 10058000 00017000 00024100 02959924 UGR 04/06 © 2006 Alamo Group Inc. SAFETY QTY. TYPE WARNING WARNING WARNING INSTRUCT LOGO LOGO WARNING SER PLT INSTRUCT PELIGRO INSTRUCT DANGER WARNING...
  • Page 20 ITEM PART NO. 02965093 02974321 00763977 02967827 03200347 UGR 04/06 © 2006 Alamo Group Inc. SAFETY QTY. TYPE INSTRUCT INSTRUCT INSTRUCT DANGER REFLECT Safety Section 1-14 DESCRIPTION Proper Engine Valve Operation Read Op-Manual Multi-Hazard SMV Emblem...
  • Page 21 SUDDENLY and VIOLENTLY with resulting serious BODILY INJURY from SCALDING or FIRE with resulting BURN INJURY or DEATH. P/N 02965262 INFORMATION - Attention - Service Hydraulic System with Universal Tractor Hydraulic Oil. Alamo Group part Number 02966307. 02966305 UGR 04/06 © 2006 Alamo Group Inc.
  • Page 22 NAME LOGO - Alamo Industrial P/N 02960766 DANGER! Crushing and Pinch Points - Moving machinery parts can pinch or crush or fall - which may cause injury or death. P/N 02962765 Blade Rotation Clockwise. P/N D138 Peligro Translation, If you do not know how to read English, please find someone who knows how to read English.
  • Page 23 IMPORTANT - Use only Genuine Alamo Industrial replacement parts. P/N 02925100 DANGER! Keep Away Thrown Objects. Inspect the area before mowing and remove foreign material that could become mower thrown objects. P/N 00769737 WARNING! Keep all safety shielding installed, repaired and replaced when damaged so that machine stays in safe condition.
  • Page 24 INFORMATION - Operator’s Manual Inside P/N 00776481 Read Operator’s Manual! The operator’s manual is located inside this canister. If the manual is missing order one from your dealer. P/N 00776031 UGR 04/06 Safety Section 1-18 © 2006 Alamo Group Inc.

  • Page 25: Federal Laws And Regulations

    (Refer to U.S. Dept. of Labor, Employment Standard Administration, Wage & Home Division, Child Labor Bulletin #102.) UGR 04/06 © 2006 Alamo Group Inc. SAFETY This section is not intended as a legal...

  • Page 71: Introduction Section

    INTRODUCTION SECTION Introduction Section 2-1 © 2006 Alamo Group Inc.
  • Page 72 The lowest level of Safety Message; warns of possible minor injury. Serious injury or possible death! Decals are Black and Orange. Imminent death/critical injury. Decals are Red and White. UGR 04/06 © 2006 Alamo Group Inc. INTRODUCTION Introduction Section 2-2...
  • Page 73 This translates into more cutting power and less machine maintenance. The Under the Guardrail’s proven blade design allows for precision cutting. Built-in rock guards help to minimize blade damage. UGR 04/06 Introduction Section 2-3 © 2006 Alamo Group Inc.

  • Page 74: Attention Owner/Operator

    NOTE: Warranties are honored only if completed “Owner Registration and Warranty” forms are received by Alamo Group within thirty days of delivery of the implement. 3. Record the Blade Model and Serial Numbers on the Warranty page at the front of the Operator’s Manual.

  • Page 75: Assembly Section

    ASSEMBLY SECTION Assembly Section 3-1 © 2006 Alamo Group Inc.

  • Page 76: Receiving Instructions

    Mount the Under Guardrail Mower to the subframe with the 1-1/2” carriage pin through the sub- frame trunnions. LIne up the roll pin holes; insert the roll pin and drive it into place. UGR 04/06 © 2006 Alamo Group Inc. ASSEMBLY Assembly Section 3-2...
  • Page 77 Fill the tank until the oil is at the top of the sight gauge. Re-install the filter and screw UGR 04/06 © 2006 Alamo Group Inc. ASSEMBLY Assembly Section 3-3...
  • Page 78 For banks and ditch work, the rear wheel opposite the mower should be weighted and the tire filled with calcium chloride and water as an added overturn safety precaution. UGR 04/06 © 2006 Alamo Group Inc. ASSEMBLY Assembly Section 3-4...

  • Page 79: Control Cable Connection To Control Stick Assemblies

    Next, while holding the housing, fully shift the handle in the control stick assembly to expose the female- threaded end of the plunger rod. UGR 04/06 © 2006 Alamo Group Inc. ASSEMBLY hidden Assembly Section 3-5...
  • Page 80 Finally, reinstall the cross screw and tighten securely. UGR 04/06 Assembly Section 3-6 © 2006 Alamo Group Inc.

  • Page 81: Operation Section

    OPERATION SECTION Operation Section 4-1 © 2006 Alamo Group Inc.

  • Page 82: Operating Instructions

    ALAMO INDUSTRIAL UNDER THE GUARDRAIL MOWER OPERATING INSTRUCTIONS ALAMO INDUSTRIAL Under the Guardrail mowers are manufactured with quality materials by skilled workers. These mowers are designed for cutting grass and small weeds on roadsides at low maintenance cost. The mower is equipped with self-returning breakaway, built in hydraulic pressure relief valve, full-floating mowerhead and protective deflectors to prevent objects from being thrown from the mower by the blades, however, no shielding is 100% effective.

  • Page 83: Operator Requirements

    Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol. UGR 04/06 © 2006 Alamo Group Inc. OPERATION Drugs and alcohol will affect an operator’s...

  • Page 84: Tractor Requirements

    For most mowing conditions, the UGM mower requires a tractor with at least 25HP. Operating the mower with a tractor that does not have adequate power may damage the tractor engine. UGR 04/06 © 2006 Alamo Group Inc. OPERATION (SG-7) Operation Section 4-4...

  • Page 85: Tractor Hydraulics

    Operator’s Manuals, been trained in safe operation of the tractor and Implement, and are physically large enough to reach and operate the controls easily. (SG-11) UGR 04/06 © 2006 Alamo Group Inc. OPERATION Operation Section 4-5 (SG-12)

  • Page 86: Dismounting The Tractor

    Never dismount a Tractor that is moving or while the engine is running. Operate the Tractor controls from the tractor seat only. UGR 04/06 © 2006 Alamo Group Inc. OPERATION (SG-10) (SG-9)

  • Page 87: Starting The Tractor

    Perform repairs and replacement of damaged and missing parts as soon as noticed. By performing a thorough pre-operation inspection and service, valuable down time and repair cost can be avoided. OPS-U-0029 UGR 04/06 © 2006 Alamo Group Inc. OPERATION (SG-23) (SG-13)
  • Page 88 Missing, broken, or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects, entanglement, or blade contact. UGR 04/06 © 2006 Alamo Group Inc. OPERATION (SG-21) (SG-14)

  • Page 89: Tractor Pre-Operation Inspection/Service

    Never attempt to lubricate, adjust, or remove material from the Implement while it is in motion or while tractor engine is running. Make sure the tractor engine is off before working on the Implement. UGR 04/06 © 2006 Alamo Group Inc. OPERATION The following Maintain these...

  • Page 90: Driving The Tractor And Implement

    Tractor and Implement without supervision. Make sure the operator has fully read and understood the manuals prior to operation. (SG-4) UGR 04/06 © 2006 Alamo Group Inc. OPERATION (Ops-0001-MISC) (SG-34) Operation Section 4-10...

  • Page 91: Starting The Tractor

    Consult an authorized dealer if the starting procedure is unclear. Ensure the 3-point control lever is in the lowered position and the PTO is disengaged before starting the tractor. OPS-U-0033 UGR 04/06 © 2006 Alamo Group Inc. OPERATION Operation Section 4-11...

  • Page 92: Brake And Differential Lock Setting

    Never allow the Mower head or boom within 10 feet of any power line. When working close to overhead power lines consult your electric company for a safe code of operation. (SBM-7) UGR 04/06 © 2006 Alamo Group Inc. OPERATION (SG-23) (SG-9) . (SBM-4)
  • Page 93 The engine coolant fluid level is full The radiator is free of debris The air filter is in good condition Operator’s Signature: DO NOT OPERATE an UNSAFE TRACTOR or MOWER UGR 04/06 © 2006 Alamo Group Inc. OPERATION Make ____________________ ________________ Shift ____________________ Condition at...
  • Page 94 Blade bolts are tight Wheel lug nuts are tight Transport locks are in good condition Operator’s Signature: DO NOT OPERATE an UNSAFE TRACTOR or MOWER UGR 04/06 © 2006 Alamo Group Inc. OPERATION Make ____________________ ________________ Shift ____________________ Condition at...

  • Page 95: Operating The Tractor And Implement

    Stop mowing immediately if blades strike a foreign object. Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing. UGR 04/06 © 2006 Alamo Group Inc. OPERATION Inspect the area before (SGM-5)

  • Page 96: Position Controls

    Inspect the cutting area for such objects before mowing. Remove any like object from the site. Never allow the cutting blades to contact such items. UGR 04/06 © 2006 Alamo Group Inc. OPERATION (SGM-6)

  • Page 97: Tractor Mowing Speed

    Never dismount a Tractor that is moving or while the engine is running. Operate the Tractor controls from the tractor seat only. UGR 04/06 © 2006 Alamo Group Inc. OPERATION (SSM-4) Operating the Mower with excessive vibration can...

  • Page 98: Transporting The Tractor And Implement

    Be extremely cautious when the piece of equipment that you are towing, is wider than the tractor tire width and/or extends beyond your lane of the road. OPS-B- 0014 UGR 04/06 © 2006 Alamo Group Inc. OPERATION Children can cause the Implement to shift or fall...
  • Page 99 Equipment use the Tractor flashing warning lights and follow all local traffic regulations. (SG-6) Reduce speed before turning or applying the brakes. Ensure that both brake pedals are locked together when operating on public roads. OPS-U- 0023 UGR 04/06 © 2006 Alamo Group Inc. OPERATION emblem (SG-10) Operation Section 4-19...

  • Page 100: Hauling The Tractor And Implement

    OPS-U- 0025 UGR 04/06 © 2006 Alamo Group Inc. OPERATION Operation Section 4-20...
  • Page 101 If during transport a hard braking, sharp turning, or swerving action was performed, stop at the next safe location to inspect the security of the load. OPS-U- 0026 UGR 04/06 © 2006 Alamo Group Inc. OPERATION against Operation Section 4-21...

  • Page 103: Maintenance Section

    MAINTENANCE SECTION Maintenance Section 5-1 © 2006 Alamo Group Inc.

  • Page 104: Lubrication Information

    This safety alert symbol is used to point out areas requiring precautions for your safety. Failure to observe these warnings could result in injury to you. DO NOT attempt to make adjustments with the mower or tractor running! UGR 04/06 © 2006 Alamo Group Inc. MAINTENANCE Maintenance Section 5-2...

  • Page 105: Initial Hydraulic System Cleaning

    (P/N 02974319) located under the black cap. Refer to Filter Assembly in the parts section. Change the oil and filter every 1500 hours as described in the above procedure UGR 04/06 © 2006 Alamo Group Inc. MAINTENANCE Maintenance Section 5-3...
  • Page 106 Adjust Carriage Bolt (Item 1) to obtain a compression at impact point of 1/8”-3/16” before STOP “S” hits the arm. Adjust Return Spring Tension (Item 2) to obtain desired mower head return speed. UGR 04/06 Maintenance Section 5-4 © 2006 Alamo Group Inc.

  • Page 107: Hydraulic System

    Replacement parts and service kits are available. The valve body and spools are match fitted and are not interchangeable or adjustable. Check the valve lever linkage for free movement to allow the detents to locate without binding. UGR 04/06 Maintenance Section 5-5 © 2006 Alamo Group Inc.
  • Page 108 LIMITED WARRANTIES 1.01. Alamo Industrial warrants for one year from the purchase date to the original non-commercial, governmental, or municipal purchaser (“Purchaser”) and warrants for six months to the original commercial or industrial purchaser 1.02. Manufacturer will replace for the Purchaser any part or parts found, upon examination at one of its factories, to be defective under normal use and service due to defects in material or workmanship.
  • Page 109 TO THE OWNER/OPERATOR/DEALER To keep your implement running efficiently and safely, read your manual thoroughly and follow these directions and the Safety Messages in this Manual. The Table of Contents clearly identifies each section where you can easily find the information you need. The OCCUPATIONAL SAFETY AND HEALTH ACT (1928.51 Subpart C) makes these minimum safety require- ments of tractor operators: REQUIRED OF THE OWNER:...
  • Page 110 UGR- SOM-04/06 P/N 02979718C Printed U.S.A...

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