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For use with machines having Code Numbers:
Safety Depends on You
Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However, your
overall safety can be increased by
proper installation ... and thought-
ful operation on your part. DO
NOT INSTALL, OPERATE OR
REPAIR THIS EQUIPMENT
WITHOUT
READING
THIS
MANUAL AND THE SAFETY
PRECAUTIONS CONTAINED
THROUGHOUT. And, most
importantly, think before you act
and be careful.
Equipped with VRD (VOLTAGE REDUCTION DEVICE)
See Installation and Operation sections for an explanation.
• Sales and Service through Subsidiaries and Distributors Worldwide •
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com
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VANTAGE 400
11186, 11462
OPERATOR'S MANUAL
• World's Leader in Welding and Cutting Products •
®
Copyright © Lincoln Global Inc.
IM883-A
April, 2008
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Troubleshooting
Related Manuals for Lincoln Electric VANTAGE IM883-A
Summary of Contents for Lincoln Electric VANTAGE IM883-A
- Page 1 VANTAGE 400 For use with machines having Code Numbers: Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation ... and thought- ful operation on your part.
-
Page 2: California Proposition 65 Warnings
351040, Miami, Florida 33135 or CSA Standard W117.2-1974. A Free copy of “Arc Welding Safety” booklet E205 is available from the Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199. BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE PERFORMED ONLY BY QUALIFIED INDIVIDUALS. -
Page 3: Electric Shock Can Kill
ELECTRIC SHOCK can kill. 3.a. The electrode and work (or ground) circuits are electrically “hot” when the welder is on. Do not touch these “hot” parts with your bare skin or wet clothing. Wear dry, hole-free gloves to insulate hands. 3.b. - Page 4 WELDING and CUTTING SPARKS can cause fire or explosion. 6.a. Remove fire hazards from the welding area. If this is not possible, cover them to prevent the welding sparks from starting a fire. Remember that welding materials from welding can easily go through small cracks and openings to adjacent areas.
- Page 5 PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: Sûreté Pour Soudage A LʼArc 1. Protegez-vous contre la secousse électrique: a.
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Page 6: ________________________________________________________________________
Electric for advice or information about their use of our products. We respond to our customers based on the best information in our posses- sion at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such infor- mation or advice. -
Page 7: Table Of Contents
Welding Terminals ...A-5 Welding Output Cables ...A-5 Cable Installation...A-5 Auxiliary Power Receptacles and Plugs ...A-6 Standby Power Connections ...A-6 Premises Wiring ...A-7 Connection of Lincoln Electric Wire Feeders...A-8,A-9 ________________________________________________________________________________ Operation...Section B Safety Precautions ...B-1 General Description...B-1 For Auxiliary Power ...B-1 Engine Operation...B-1... - Page 8 Maintenance...Section D Safety Precautions ...D-1 Routine Maintenance ...D-1 Engine Service Items...D-1 Engine Oil Change...D-2 Engine Oil Filter Change...D-2 Air Cleaner ...D-2 Service Instructions And Installation Tips for Engine Air Filter ...D-3 Cooling System ...D-4 Fan Belt...D-4 Fuel ...D-4 Bleeding the Fuel System ...D-4 Fuel Filter ...D-5 Engine Adjustment ...D-5 Battery Maintenance ...D-5...
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Page 9: Installation
TECHNICAL SPECIFICATIONS - VANTAGE 400 (K2410-1) (K2410-2) Make/Model Description PERKINS (K2410-1) 4 cylinder 404C-22 32.7 HP 1800 RPM naturally aspirated (K2410-2) water cooled 404D-22 Diesel Engine RATED OUTPUT @ 104° F (40° C) - WELDER Welding Process Current/Voltage/Duty Cycle DC Constant Current DC Pipe Current Touch-Start™TIG DC Constant Voltage... -
Page 10: Safety Precautions
SAFETY PRECAUTIONS WARNING Do not attempt to use this equipment until you have thoroughly read the engine manufacturerʼs manual supplied with your welder. It includes important safety precautions, detailed engine starting, operating and maintenance instructions, and parts lists. ------------------------------------------------------------------------ ELECTRIC SHOCK can kill. •... -
Page 11: High Altitude Operation
WARNING • Lift only with equipment of ade- quate lifting capacity. • Be sure machine is stable when lift- ing. • Do not lift this machine using lift bail if it is equipped with a heavy accessory such as trailer or gas cylinder. -
Page 12: Oil
The VANTAGE 400 is shipped with the engine crankcase filled with high quality SAE 10W-30 Oil that meets classification CG-4 or CH-4 for diesel engines. Check the oil level before starting the engine. If it is not up to the full mark on the dip stick, add oil as required. -
Page 13: Electrical Connections
ELECTRICAL CONNECTIONS MACHINE GROUNDING Because this portable engine driven welder creates its own power, it is not necessary to connect its frame to an earth ground, unless the machine is connected to premises wiring (home, shop, etc.) To prevent dangerous electric shock, other equipment to which this engine driven welder supplies power must: WARNING... -
Page 14: Standby Power Connections
AUXILIARY POWER RECEPTACLES Start the engine and set the “IDLER” control switch to the “High Idle” mode. Voltage is now correct at the receptacles for auxiliary power. This must be done before a tripped GFCI receptacle can be reset proper- ly. -
Page 15: Premises Wiring
CONNECTION OF VANTAGE 400 TO PREMISES WIRING • Only a licensed, certified, trained electrician should install the machine to a premises or residential electrical system. Be certain that: • The installation complies with the National Electrical Code and all other applicable electrical codes. •... -
Page 16: Connection Of Lincoln Electric Wire Feeders
CONNECTION OF LINCOLN ELECTRIC WIRE FEEDERS Connection of LN-7 or LN-8 to the VANTAGE 400 1. Shut the welder off. 2. Connect the LN-7 or LN-8 per instructions on the appropriate connection diagram in Section F. 3. Set the "WIRE FEEDER VOLTMETER" switch to either "+"... - Page 17 WARNING Connection of the LN-25 to the VANTAGE 400 Shut off welder before making any electrical con- nections. ------------------------------------------------------------------------ The LN-25 with or without an internal contactor may be used with the VANTAGE 400. See the appropriate connection diagram in Section F. 1.
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Page 18: Operation
SAFETY PRECAUTIONS WARNING Do not attempt to use this equipment until you have thoroughly read the engine manufacturerʼs manual supplied with your welder. It includes important safety precautions, detailed engine starting, operating and maintenance instructions, and parts lists. ------------------------------------------------------------------------ ELECTRIC SHOCK can kill. •... - Page 19 WELDING CONTROLS (Figure B.1) 1. OUTPUT CONTROL- The OUTPUT dial is used to preset the output voltage or current as dis- played on the digital meters for the four welding modes. When in the CC-STICK, DOWNHILL PIPE or CV-WIRE modes and when a remote control is connected to the 6-Pin or 14-Pin Connector, the auto-sensing circuit automatically switches the OUTPUT CONTROL from control at the welder to...
- Page 20 4. ARC CONTROL - The ARC CONTROL dial is active in the CV-WIRE, CC-STICK and DOWNHILL PIPE modes, and has different functions in these modes. This control is not active in the TIG mode. CC-STICK mode: In this mode, the ARC CONTROL dial sets the short circuit current (arc-force) during stick welding to adjust for a soft or crisp arc.
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Page 21: Engine Controls
ENGINE CONTROLS: 12. RUN/STOP SWITCH - RUN position energizes the engine prior to starting. STOP position stops the engine. The oil pressure interlock switch prevents bat- tery drain if the switch is left in the RUN position and the engine is not operating. 13. -
Page 22: Constant Current (Stick) Welding
NOTE: If the unit fails to start turn Run/Stop switch to off and repeat step 3 through step 7 after waiting 30 seconds. CAUTION • Do not allow the starter motor to run continuously for more than 20 seconds. • Do not push the START button while the engine is running because this can damage the ring gear and/or the starter motor. -
Page 23: Tig Welding
ator would like to control the current level by changing the arc length. The OUTPUT CONTROL dial adjusts the full output range for pipe welding. The ARC CONTROL dial sets the short circuit current (arc-force) during stick welding to adjust for a soft or more forceful digging arc (crisp). -
Page 24: Wire Welding-Cv
• Set the "IDLER" Switch to the "AUTO" position. • Set the "WELDING TERMINALS" switch to the "REMOTELY CONTROLLED" position. This will keep the "Solid State" contactor open and provide a "cold" elec- trode until the Amptrol or Arc Start Switch is pressed. When using the TIG Module, the OUTPUT CONTROL on the VANTAGE 400 is used to set the maximum range of the CURRENT CONTROL on the TIG Module or an Amptrol if... -
Page 25: Accessories
FIELD INSTALLED OPTIONS / ACCES- SORIES K2641-2 FOUR WHEELED STEERABLE YARD TRAILER For in plant and yard towing. Comes standard with a Duo-Hitch™, a 2” Ball and Lunette Eye combination Hitch. K2636-1 TRAILER - Two-wheeled trailer with optional fender and light package. -
Page 26: Maintenance
SAFETY PRECAUTIONS WARNING • Have qualified personnel do all maintenance and troubleshooting work. • Turn the engine off before working inside the machine or servicing the engine. • Remove guards only when necessary to perform maintenance and replace them when the maintenance requiring their removal is complete. -
Page 27: Engine Service Items
ENGINE OIL CHANGE Drain the engine oil while the engine is warm to assure rapid and complete draining. It is recommended that each time the oil is changed the oil filter be changed as well. • Be sure the unit is off. Disconnect the negative bat- tery cable to ensure safety. - Page 28 MAINTENANCE ® VANTAGE...
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Page 29: Cooling System
COOLING SYSTEM WARNING HOT COOLANT • Do not remove cap if radiator is hot. ------------------------------------------------------------------------ Check the coolant level by observing the level in the radiator and recovery bottle. Add 50/50 antifreeze / water solution if the level is close to or below the "LOW"... -
Page 30: Fuel Filter
FUEL FILTER 1. Check the fuel filter and fuel pre-filter for water accumulation or sediment. 2. Replace the fuel filter if it is found with excessive water accumulation or sediment. Empty fuel pre-fil- ter. OVERSPEED IS HAZARDOUS The maximum allowable high idle speed for this machine is 1890 RPM, no load. -
Page 31: Welder / Generator Maintenance
WARNING • Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equip- ment may result in danger to the technician and machine operator and will invalidate your factory warranty. -
Page 32: Troubleshooting
HOW TO USE TROUBLESHOOTING GUIDE Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical Shock, please observe all safety notes and precautions detailed throughout this manual. -
Page 33: Troubleshooting
Observe all Safety Guidelines detailed throughout this manual PROBLEMS (SYMPTOMS) Major Physical or Electrical Damage is Evident. Engine will not "crank". Engine will "crank" but not start. Engine shuts down shortly after starting. If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. - Page 34 Observe all Safety Guidelines detailed throughout this manual PROBLEMS (SYMPTOMS) Engine shuts down while under a load. Engine runs rough. Battery does not stay charged. Engine alternator trouble light is on while machine is running. Engine will not idle down to low speed.
- Page 35 Observe all Safety Guidelines detailed throughout this manual PROBLEMS (SYMPTOMS) Engine will not go to high idle when using auxiliary power. Engine will not go to high idle under weld or auxiliary loading. Engine does not develop full power. Engine runs rough. Engine will not go to high idle when attempting to weld or using auxil- iary power.
- Page 36 Observe all Safety Guidelines detailed throughout this manual PROBLEMS (SYMPTOMS) No welding power output. Welder has output but no control. Wire feeder does not work when control cable is connected to 14 pin connector. No auxiliary power. If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
- Page 37 Observe all Safety Guidelines detailed throughout this manual PROBLEMS (SYMPTOMS) The welding arc is “cold.” The weld- ing arc is not stable or is not satis- factory. the engine runs normally. The auxiliary power is normal. No output in Pipe Mode. VRD Lights donʼt light up.
- Page 38 DIAGRAMS ® VANTAGE...
- Page 39 DIAGRAMS ® VANTAGE...
- Page 40 DIAGRAMS ® VANTAGE...
- Page 41 DIAGRAMS ® VANTAGE...
- Page 42 DIAGRAMS ® VANTAGE...
- Page 43 DIAGRAMS ® VANTAGE...
- Page 44 DIAGRAMS ® VANTAGE...
- Page 45 DIAGRAMS ® VANTAGE...
- Page 46 DIAGRAMS ® VANTAGE...
- Page 47 F-10 F-10 WIRING DIAGRAM ® VANTAGE...
- Page 48 F-11 F-11 DIMENSION PRINT ® VANTAGE...
- Page 49 ● WARNING ● Spanish ● AVISO DE PRECAUCION ● French ● ATTENTION ● ● German WARNUNG ● Portuguese ● ATENÇÃO ● Japanese Chinese Korean Arabic ● ● ● ● ● ● ● ● ● ●...
- Page 50 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● Spanish ● PRECAUCION French ● ● German Portuguese ● ● Japanese Chinese Korean Arabic WARNING AVISO DE ATTENTION WARNUNG ATENÇÃO...
- Page 51 • World's Leader in Welding and Cutting Products • • Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com...