Case Front Controls - Lincoln Electric POWER WAVE IM808-A Operator's Manual

B-5

CASE FRONT CONTROLS

All operator controls and adjustments are located on
the case front of the Power Wave. (See Figure B.1)
1. POWER SWITCH: Controls input power to the
Power Wave.
2. STATUS LIGHT: A two color light that indicates sys-
tem errors. Normal operation is a steady green
light. Error conditions are indicated, per table 3.
NOTE: The POWER WAVE 455M/STT (CE) status
light will flash green, and sometimes red and green, for
up to one minute when the machine is first turned on.
This is a normal situation as the machine goes through
a self test at power up.
TABLE 3
Light
Condition
Steady Green System OK. Power source communicating normal-
ly with wire feeder and its components.
Blinking Occurs during a reset, and indicates the
Green POWER WAVE 455M/STT (CE) is mapping
(identifying) each component in the system.
Normal for first 1-10 seconds after power is
turned on, or if the system configuration is
changed during operation
A l t e r n a t i n g Non-recoverable system fault. If the PS
Green and Status light is flashing any combination of
Red red and green, errors are present in the
POWER WAVE 455M/STT (CE) Read the
error code before the machine is turned
off.
Error Code interpretation through the Status
light is detailed in the Service Manual.
Individual code digits are flashed in red with
a long pause between digits. If more than
one code is present, the codes will be sepa-
rated by a green light.
To clear the error, turn power source off, and
back on to reset. See Troubleshooting
Section.
Steady Red
Non recoverable hardware fault. Generally
indicates nothing is connected to the Power
Wave 455M 455M/STT (CE) wire feeder
receptacle. See Trouble Shooting Section.
Not applicable.
Blinking Red
3. HIGH TEMPERATURE LIGHT (thermal overload):
A yellow light that comes on when an over temper-
ature situation occurs. Output is disabled and the
fan continues to run, until the machine cools down.
When cool, the light goes out and output is enabled.
4. 10 AMP WIRE FEEDER CIRCUIT BREAKER:
Protects 40 volt DC wire feeder power supply.
OPERATION
Meaning
POWER WAVE 455M/STT (CE)
FIGURE B.1
8
12
16
9
4
7
CASE FRONT LAYOUT
POWER WAVE 455M/STT (CE)
5. 5 AMP AUXILIARY POWER CIRCUIT BREAKER:
Protects 220 volt AC case front receptacle auxiliary
supply.
6. LEAD CONNECTOR S2 (SENSE LEAD)
7. DIAGNOSTIC CONNECTOR (RS-232)
8. WIRE FEEDER RECEPTACLE (S1 5-PIN)
9. NEGATIVE STUD
10. POSITIVE STUD
11. AUXILIARY OUTPUT
12. 5-PIN DEVICENET CONNECTOR (OPTIONAL)
13. ROBOTIC WIRE FEEDER RECEPTACLE
(OPTIONAL)
14. I/O CONNECTOR (OPTIONAL)
15. STT STUD
16. ETHERNET CONNECTOR (OPTIONAL)
3
2
1
6
13
15
10
5
11
B-5
14