Frymaster FPHD65 Series Installation & Operation Manual
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Frymaster FPHD65 Series Installation & Operation Manual

Gas fryers with built-in filtration
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FPHD65 Series with Built-In Filtration
Please read all sections of this manual and retain for future reference.
Frymaster, a member of the Commercial Food Equipment Service Association, recommends
using CFESA Certified Technicians.
24-Hour Service Hotline 1-800-551-8633
MAR 09
*8196445*

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  • Page 1 FPHD65 Series with Built-In Filtration Please read all sections of this manual and retain for future reference. Frymaster, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians. 24-Hour Service Hotline 1-800-551-8633 MAR 09 *8196445*...
  • Page 2 NOTICE This appliance is intended for professional use only and is to be operated by qualified personnel only. A Frymaster/Dean Factory Authorized Service Center (FASC) or other qualified professional should perform installation, maintenance, and repairs. Installation, maintenance, or repairs by unqualified personnel may void the manufacturer’s warranty. See Chapter 1 of this manual for definitions of qualified personnel.
  • Page 3 WARNING No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood. Questions? Call the Frymaster/Dean Service Hotline at 1-800-551-8633. WARNING Do not bang fry baskets or other utensils on the fryer’s joiner strip. The strip is present to seal the joint between the frypot.

  • Page 4: Table Of Contents

    FPD65 Series Gas Fryers Installation & Operation Manual TABLE OF CONTENTS Page # INTRODUCTION After Purchase Ordering Parts Service Information Computer Information Safety Information Service Personnel IMPORTANT INFORMATION Receiving and Unpacking Equipment General Principles of Operation Rating Plate Pre-Installation Air Supply and Ventilation Equipment Installed at High Altitudes INSTALLATION Installing the Fryer...
  • Page 5 FPD65 Series Gas Fryers Installation & Operation Manual TABLE OF CONTENTS (CONT.) Page # FILTRATION OPERATION General Filtration Preparation Daily Filtration Operation Operating the Filter PREVENTATIVE MAINTENANCE General TROUBLESHOOTING General Pilot Burner Malfunction Main Burner Malfunctions Wiring Diagram, Main Wiring Diagram, Filter...

  • Page 6: Introduction

    FRYMASTER FPHD65 SERIES GAS FRYERS CHAPTER 1: INTRODUCTION 1.1 After Purchase In order to improve service, have the following chart filled in by the Frymaster/Dean Authorized Service Technician who installed this equipment. Authorized Service Technician/FASC Address Telephone/Fax Model Number Serial Number Gas Type 1.2 Ordering Parts...

  • Page 7: Safety Information

    FRYMASTER FPHD65 SERIES GAS FRYERS CHAPTER 1: INTRODUCTION 1.4 Computer Information (cont.) The user is cautioned that any changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment. If necessary, the user should consult the dealer or an experienced radio and television technician for additional suggestions.

  • Page 8: Service Personnel

    All authorized service personnel are required to be equipped with a complete set of service parts manuals and stock a minimum amount of parts for Frymaster/Dean equipment. A list of Frymaster/Dean Factory Authorized Service Centers (FASCs) was included with the fryer when shipped from the factory.

  • Page 9: Important Information

    15 days of date of delivery. Be sure to retain container and all packing materials for inspection. NOTE: Frymaster/Dean Does Not Assume Responsibility for Damage or Loss Incurred in Transit. C. Built-in filtration cabinet: Remove the filter pan from the cabinet before removing system from pallet.

  • Page 10: General

    Unpacking Equipment in Section 2.1.) 2.2.1 Product Description Frymaster FPHD65 Series gas fryers are energy efficient, tube-style, gas-fired units. All units are shipped completely assembled with accessories packed inside the frypot. Frymaster FPHD65 Series gas fryers are adjusted, tested and inspected at the factory before shipment. The input rates of this model are listed in this manual.

  • Page 11: Principles Of Operation

    A manual gas shut-off valve must be installed in the gas supply line ahead of the fryers for safety and ease of future service. Frymaster FPHD65 Series gas fryers require 120VAC 60 cycle or 230VAC single-phase 50- hertz (International/CE) electrical service and are equipped with a 16-3 SJT grounded flexible power cord for a direct connection to the power supply.
  • Page 12 FRYMASTER FPHD65 SERIES GAS FRYERS CHAPTER 2: IMPORTANT INFORMATION 2.5 Pre-Installation (cont.) B. Clearances: The fryer area must be kept free and clear of all combustibles. This unit is design- certified for the following installations: Commercial installation only (not for household use).

  • Page 13: Air Supply And Ventilation

    FRYMASTER FPHD65 SERIES GAS FRYERS CHAPTER 2: IMPORTANT INFORMATION 2.6 Air Supply and Ventilation DANGER This appliance must be installed with sufficient ventilation to prevent the occurrence of unacceptable concentrations of substances harmful to the health of personnel in the room in which it is installed.

  • Page 14: Installation

    FRYMASTER FPHD65 SERIES GAS FRYERS CHAPTER 3: INSTALLATION 3.1 Installing the Fryer Decathlon 65 Series fryer systems are shipped in sections. The fryers are uncrated, removed from pallets and assembled together. Important aspects during assembly include aligning and connecting the drain system, oil return system, rinse-line system (where applicable), oil-return switch wiring harness and fryer cabinets.
  • Page 15 FRYMASTER FPHD65 SERIES GAS FRYERS CHAPTER 3: INSTALLATION Figure 6: Attach strip joining the fryer Figure 5: Clamp the fryers together to sections. Install screws under the lower facilitate mounting securing brackets. edge. Figures 7,8: Use screws to attach securing brackets.

  • Page 16: Gas Connections

    FRYMASTER FPHD65 SERIES GAS FRYERS CHAPTER 3: INSTALLATION 3.1 Installing the Fryer (cont.) DANGER Fryers must be at room temperature and empty of oil during movement to avoid damage and possible bodily injury. DANGER Hot shortening can cause severe burns. Avoid contact. Under all circumstances, oil must be removed from the fryer before attempting to move it to avoid oil spills, and the falls and severe burns that could occur.
  • Page 17 FRYMASTER FPHD65 SERIES GAS FRYERS CHAPTER 3: INSTALLATION 3.2 Gas Connections (cont.) DANGER If gas odors are detected, the gas supply MUST be shut off at the main shut-off valve. The local gas company or FASC should be contacted immediately to rectify the problem.
  • Page 18 FRYMASTER FPHD65 SERIES GAS FRYERS CHAPTER 3: INSTALLATION 3.2 Gas Connections (cont.) C. Manual shut-off valve: This gas service supplier-installed valve must be installed in the gas service line ahead of the fryers in the gas stream and in a position where it can be reached quickly in the event of an emergency.

  • Page 19: Adjustments/Adaptation To Different Gases

    1. Gas inputs and pressures. 2. Voltage and polarities of electrical power supplies. B. Frymaster/Dean gas fryers are manufactured to use the type of gas and pressure specified on the rating plate. When changing to a different gas, adaptation must be performed by qualified personnel.
  • Page 20 FRYMASTER FPHD65 SERIES GAS FRYERS CHAPTER 3: INSTALLATION 3.3.1 Specifications 3.3.1.1 Adjustments to Different Gas Types Gas Adjustments Natural Gas Type Manifold Pressure† 4" W.C.*/10 mbar* 11" W.C.*/27.5 mbar* Orifice Diameter Model Specific Model Specific Burner Marking None None Pilot Marking...

  • Page 21: Electrical Connections

    FRYMASTER FPHD65 SERIES GAS FRYERS CHAPTER 3: INSTALLATION 3.3.2 Gas Conversion Procedures (cont.) Contact factory with the following information when performing conversions: • Fryer Serial Number • Fryer Model Number • Gas Type • Operating Altitude Conversions can only be executed by qualified, factory-authorized personnel.

  • Page 22: Fryer Operations

    FRYMASTER FPHD65 SERIES GAS FRYERS CHAPTER 4: FRYER OPERATIONS 4.1 Initial Start-up WARNING The on-site supervisor is responsible for ensuring that operators are made aware of the inherent hazards of operating a hot oil frying system, particularly the aspects of system operation, oil filtration, draining and cleaning procedures.
  • Page 23 CHAPTER 4: FRYER OPERATIONS 4.1.1 Pilot Lighting Procedures, Electronic Ignition Systems Initial Pilot Lighting: All Frymaster/Dean fryers are tested, adjusted and calibrated to sea level conditions before leaving the factory. Adjustments to assure proper operation of pilot may be necessary on installation to meet local conditions, low gas pressure, differences in altitude and variations in gas characteristics.

  • Page 24: Boil-Out Procedure

    FRYMASTER FPHD65 SERIES GAS FRYERS CHAPTER 4: FRYER OPERATIONS 4.2 Boil-Out Procedure DANGER Never leave the fryer unattended during the boil-out process. If the boil-out solution boils over, turn the fryer off immediately and let the solution cool for a few minutes before resuming the process.
  • Page 25 FRYMASTER FPHD65 SERIES GAS FRYERS CHAPTER 4: FRYER OPERATIONS 4.2 Boil-Out Procedure (cont.) G. The burners will heat the boil-out solution to a simmer. Simmer the solution for approximately 45 minutes. Wearing protective gloves, scrub the sides of the frypot and the tubes with the L-shaped Teflon brush, being careful not to disturb the temperature sensing probes and the high-limit thermostat.

  • Page 26: Final Preparation

    FRYMASTER FPHD65 SERIES GAS FRYERS CHAPTER 4: FRYER OPERATIONS 4.3 Final Preparation WARNING NEVER set a complete block of solid shortening on top of heating tubes. To do so will damage the heating tubes and frypot, and void the warranty.

  • Page 27: Filtration Operation

    FRYMASTER FPHD65 SERIES GAS FRYERS CHAPTER 5: FILTRATION OPERATION WARNING Drawings and photos used in this manual are intended to illustrate operational, cleaning and technical procedures and may not conform to on-site management operational procedures. 5. 1 General Most SUFF/UFF systems use filter paper as the filter medium. Some filter systems can be special ordered with a filter-leaf assembly, which eliminates the need for filter paper.
  • Page 28 FRYMASTER FPHD65 SERIES GAS FRYERS CHAPTER 5: FILTRATION OPERATION Filter Preparation On initial installation and before each use, clean the filter: a. remove all loose parts from the filter, wash the filter pan and all accessories in hot, soapy water, and dry thoroughly.
  • Page 29 FRYMASTER FPHD65 SERIES GAS FRYERS CHAPTER 5: FILTRATION OPERATION 5.2.2 Filter Unit Types (cont.) FILTER LEAF A filter leaf is a fine mesh screen which is reusable and takes the place of disposable paper. Oil moves through the leaf, leaving behind impurities.
  • Page 30 FRYMASTER FPHD65 SERIES GAS FRYERS CHAPTER 5: FILTRATION OPERATION 5.2.3 Assembling the Filter FILTER PAPER AND HOLD DOWN RING 1. Place the support grid in the bottom of filter pan. Support grid properly placed in filter pan. 2. Put one filter paper sheet on top of the support grid.
  • Page 31 FRYMASTER FPHD65 SERIES GAS FRYERS CHAPTER 5: FILTRATION OPERATION 5.2.4 Assembling the Filter (cont.) 4. Sprinkle 8 ounces (227g) of filter powder on the filter sheet. Ensure the powder covers the filter paper evenly. Sprinkle the proper amount of filter powder evenly 5.
  • Page 32 FRYMASTER FPHD65 SERIES GAS FRYERS CHAPTER 5: FILTRATION OPERATION 5.2.5 Assembling the Filter (cont.) FILTER LEAF 1. Remove the filter pan from the fryer by pulling out on the filter pan handle. 2. Remove the crumb basket by lifting it up and out of the filter pan.
  • Page 33 FRYMASTER FPHD65 SERIES GAS FRYERS CHAPTER 5: FILTRATION OPERATION 5.2.6 Assembling the Filter (cont.) 6. Sprinkle 8 ounces (227g) of filter powder on the filter leaf. Ensure the powder covers the mesh evenly. Applying filter powder to filter-leaf. 7. Replace the crumb tray in the pan after filter powder application.
  • Page 34 FRYMASTER FPHD65 SERIES GAS FRYERS CHAPTER 5: FILTRATION OPERATION 5.2.7 Installing the Filter 9. Slide the filter inside the fryer cabinet. Ensure the male-female pickup tubes are fully engaged. Ensure the filter pan opening is directly under the center dump tube.
  • Page 35 FRYMASTER FPHD65 SERIES GAS FRYERS CHAPTER 5: FILTRATION OPERATION 5.3.2 Filtering Tools Assemble tools to be used for filtering. These are supplied with the filter starter kit included with the fryer/filter system: • Frypot/Filter Brush - used to clean frypot and filter pan sides and bottom, heating elements, and to dislodge sediment during filtration or oil change.

  • Page 36: Operating The Filter

    FRYMASTER FPHD65 SERIES GAS FRYERS CHAPTER 5: FILTRATION OPERATION 5.4 Operating the Filter 5.4.1 Pan Preparation and Operation See Section 6.2.1, Assembling the Filter, and Section 6.2.2, Installing the Filter, for the appropriate filter preparation procedure. For optional filter hose and wand, see Section 6.4.3, Optional Filter Hose and Wand Operation.
  • Page 37 FRYMASTER FPHD65 SERIES GAS FRYERS CHAPTER 5: FILTRATION OPERATION 5.4.2 Pan Preparation and Operation (cont.) 4. After ensuring the filter pan is correctly positioned under the drain tubes, move the red handle to the open position (right) to drain the frypot into the filter pan. Drain ONLY one frypot at a time.
  • Page 38 FRYMASTER FPHD65 SERIES GAS FRYERS CHAPTER 5: FILTRATION OPERATION 5.4.3 Filter Operation 6. Oil will begin to pump from the filter pan into the frypot. If the frypot tubes, sides and bottom have sediment deposits, clean the frypot with the cleaning brush included with the fryer.
  • Page 39 FRYMASTER FPHD65 SERIES GAS FRYERS CHAPTER 5: FILTRATION OPERATION 5.4.4 Filter Operation (cont.) 9. After all oil is pumped back into the frypot, bubbles will form, indicating air in the oil return lines. Allow the oil to bubble for 10- 15 seconds to ensure all oil is evacuated from the return lines.
  • Page 40 DECATHLON SERIES GAS FRYERS CHAPTER 5: UNDER FRYER FILTER (SUFF/UFF) FILTRATION 5.4.5 Filter Operation (cont.) 12. Do not allow crumbs to accumulate in the crumb tray. The crumb tray MUST be emptied into a fireproof container at the end of frying operations EACH DAY (see DANGER statement below).
  • Page 41 FRYMASTER FPHD65 SERIES GAS FRYERS CHAPTER 5: FILTRATION OPERATION 5.5 Optional Filter Hose and Wand Operation Some frying systems come equipped with an optional filter hose, wand, and toggle switch to facilitate the removal of debris from the frypot. The hose attaches to a quick-disconnect in the fryer cabinet.
  • Page 42 FRYMASTER FPHD65 SERIES GAS FRYERS CHAPTER 5: FILTRATION OPERATION 5.6 Hose and Wand Operation (cont.) 5. The oil will start to flow immediately into the Yellow frypot. Keep the wand inside the frypot at all times while the filter pump is activated.

  • Page 43: Preventative Maintenance

    Any equipment works better and lasts longer when maintained properly and kept clean. Cooking equipment is no exception. Frymaster FPHD65 Series gas fryers should be kept clean during the working day, and thoroughly cleaned at the end of each day. Below are recommendations for daily, weekly and periodic preventative maintenance.
  • Page 44 The fryer should be inspected and adjusted periodically by qualified service personnel as part of a regular kitchen maintenance program. Frymaster/Dean recommends that the fryer be inspected at least annually by a Factory Authorized Service Technician as follows: • Inspect fryer cabinet inside and out, front and rear, for excessive oil build-up and/or oil migration.
  • Page 45 FRYMASTER FPHD65 SERIES GAS FRYERS CHAPTER 6: PREVENTIVE MAINTENANCE 6.1.3 Periodic/ Annual (cont.) • Check filtration system integrity as follows: − With the filter pan empty, place each oil return handle, one at a time, in the "ON" position. Verify that the pump activates and that bubbles appear in the cooking oil/shortening of the associated frypot.

  • Page 46: Troubleshooting

    FRYMASTER FPHD65 SERIES GAS FRYERS CHAPTER 7: TROUBLESHOOTING 7.1 General DANGER Hot cooking oil/shortening will cause severe burns. Never attempt to move this appliance when filled with hot cooking oil/shortening or to transfer hot cooking oil/shortening from one container to another.

  • Page 47: Main Burner Malfunctions

    FRYMASTER FPHD65 SERIES GAS FRYERS CHAPTER 7: TROUBLESHOOTING 7.2 Pilot Burner Malfunction (cont.) 3. Check all connections for cleanliness and security. C. Pilot flame of proper size, but is unstable. Flame wavers and does not envelop the thermopile completely at all times.
  • Page 48 FRYMASTER FPHD65 SERIES GAS FRYERS CHAPTER 7: TROUBLESHOOTING Main Burner Malfunctions (cont.) D. Fryer will not reach the temperature setting and/or runs erratically. 1. Incorrect location of sensor probe or defective temperature sensor. Loose wiring/wire connection E. Fryer shortening temperature cannot be controlled; fryer runs at high-limit temperature.

  • Page 49: Wiring Diagram, Main

    FRYMASTER FPHD65 SERIES GAS FRYERS CHAPTER 7: TROUBLESHOOTING 7.4 Wiring Diagram, Main...

  • Page 50: Wiring Diagram, Filter

    FRYMASTER FPHD65 SERIES GAS FRYERS CHAPTER 7: TROUBLESHOOTING 7.5 Wiring Diagram, Filter...
  • Page 51 THIS PAGE INTENTIONALLY LEFT BLANK...
  • Page 52 Frymaster, 8700 Line Avenue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-318-688-2200 FAX (Tech Support) 1-318-219-7135 819-6445 SERVICE HOTLINE PRINTED IN THE UNITED STATES MAR 2009 1-800-551-8633...

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