Frymaster H14SC Installation, Operation & Service Manual
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Frymaster H14SC Installation, Operation & Service Manual

Frymaster H14SC Installation, Operation & Service Manual

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This manual is applicable to fryers manufactured beginning
numbers beginning with 0308. For serial numbers prior to 0308, refer to manual
819-5184.
www.frymaster.com
Frymaster, a member of the Commercial Food Equipment Service Association, recommends
using CFESA Certified Technicians.
24-Hour Service Hotline 1-800-551-8633
E-mail:
service@frymaster.com
August 2003
with serial
*8196004*
AUGUST 2005

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  • Page 1 This manual is applicable to fryers manufactured beginning numbers beginning with 0308. For serial numbers prior to 0308, refer to manual 819-5184. Frymaster, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians. 24-Hour Service Hotline 1-800-551-8633 www.frymaster.com...
  • Page 2 Frymaster optional equipment casters must be used. Questions? Call 1-800-551-8633 or email Service @Frymaster.com The front ledge of the fryer is not a step. Do not stand on the fryer. Serious injury can result from slips or contact with the hot oil.
  • Page 3 Manual of the U.S. Food and Drug Administration. No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood. Questions? Call the Frymaster Dean Service Hotline at 1-800-551-8633. NOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS This device complies with Part 15 of the FCC rules.

  • Page 4: Table Of Contents

    Navy Surface Ship Electric Fryers Installation, Operation, Service, and Parts Manual TABLE OF CONTENTS Chapter 1: Introduction Chapter 2: Installation Instructions Chapter 3: Operating Instructions Chapter 4: Filtration Instructions Chapter 5: Preventive Maintenance Chapter 6: Operator Troubleshooting Chapter 7: Service Procedures Chapter 8: Parts List Page...

  • Page 5: Chapter 1: Introduction

    Navy Surface Ship Electric Fryer models specifically configured for use aboard surface ships of the U.S. Navy, including H14SC/H17SC/H22SC kW and FPH17SC kW filtration system models. The fryers in this model family have most parts in common, and when discussed as a group, will be referred to as “Navy Surface Ship Electric”...
  • Page 6 15 days of date of delivery. Be sure to retain container for inspection. Service Information For non-routine maintenance or repairs, or for service information, contact your local Frymaster Authorized Service Center (FASC). Service information may also be obtained by calling the Frymaster Technical Services Department (1-800-551-8633) or via e-mail at service @frymaster.com.

  • Page 7: Chapter 2: Installation Instructions

    167°F (75°C). If the electrical power supply cord is damaged, it must be replaced by a Frymaster Dean Factory Authorized Service Center technician or a similarly qualified person in order to avoid a hazard.
  • Page 8 All installation and service on FRYMASTER equipment must be performed by qualified, certified, licensed, and/or authorized installation or service personnel. Service may be obtained by contacting a local Frymaster DEAN Factory Authorized Service Center. In the event of a power failure, the fryer(s) will automatically shut down. If this occurs, turn the power switch OFF.
  • Page 9 3. Position the fryer on the deck studs and secure with appropriate nuts and lock washers. No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood. Questions? Call the Frymaster Dean Service Hotline at 1-800-551-8633.
  • Page 10 33.38 28.29 17.534 6.913 2.465 20.48 10.580 15.67 20.48 BACK FRYER UNIT FRONT HANDLE Single Fryer 2.470 26.316 TYPICAL BACK OF FRYER UNIT 7.098 TYPICAL 31.62 17.515 33.39 31.62 MOUNTING HOLES Ø .625 4 PLACES FRONT HANDLE 2-Fryer Battery 31.45...
  • Page 11 27.570 14.400 BACK OF FRYER UNIT 7.229 22.68 22.68 17.516 33.24 32.66 3-Fryer Battery FRONT HANDLE 47.1 62.55 2.470 26.320 31.180 BACK OF FRYER UNIT 7.119 7.119 35.76 33.45 17.490 31.61 31.61 35.76 Mounting Holes .625 Six Places 4-Fryer Battery...

  • Page 12: Chapter 3: Operating Instructions

    2. If the fryer(s) is/are not hard-wired into the power supply, ensure that the power cord(s) is/are plugged into the appropriate receptacle(s). Verify that the face of the plug(s) is/are flush with the outlet plate, with no portion of the prongs visible.
  • Page 13 The analog controller, illustrated above, is used to adjust and maintain oil at the temperature indicated by the thermostat knob. The fryer has two built-in high-limit protection features. If the temperature in the frypot reaches approximately 410°F, the controller opens the heat relay circuit, turning the elements off. If the temperature in the frypot reaches 450°F, a mechanical high-limit shuts off electrical power to the...
  • Page 14 If the expected results (indicated by italics) for Steps 3 and 4 below do not occur, turn off the fryer at the main circuit breaker panel and do not use the fryer until it has been repaired by an authorized technician.
  • Page 15 For fryers not connected to an external shunt power supply, only the fryer being tested should have been shut off. 5. Place the controller power switch in the OFF position.

  • Page 16: Chapter 4: Filtration Instructions

    O-rings on fryers having more than one battery are located on the tube disconnect inside the fryer as shown to the right. WARNING Rotate the locking rod...
  • Page 17 5. When the hold-down ring is in position, sprinkle one cup of filter powder evenly over the paper. 6. Replace the crumb tray in the filter pan, then push the filter pan back into the fryer, positioning it all the way to the back of the cabinet.
  • Page 18 5. After the oil is filtered (about 5 minutes), close the drain valve and allow the fryer to refill. Let the filter pump run 10 to 12 seconds after the oil begins to sputter from the Power Shower openings.
  • Page 19 6. Lower the elements into the frypot and reinstall the basket support rack. Ensure the drain valve is fully closed. (If the drain valve is not fully closed, the fryer will not operate.) Turn the fryer ON and allow the cooking oil to reach setpoint.

  • Page 20: Chapter 5: Preventive Maintenance

    Never attempt to clean the fryer during the frying process or when the frypot is filled with hot oil. If water comes in contact with oil heated to frying temperature, it will cause spattering of the oil, which can result in severe burns to nearby personnel.
  • Page 21 Before the fryer is first used, it should be boiled out to ensure that residue from the manufacturing process has been eliminated. Also, after the fryer has been in use for a period of time, a hard film of caramelized vegetable oil will form on the inside of the frypot. This film should be periodically removed by following the boil-out procedure that follows.
  • Page 22 5. Turn the fryer ON/OFF switch(s) to the OFF position. 6. Add two gallons of water. Drain out the solution and clean the frypot(s) thoroughly. Do not drain boil-out solution into a shortening disposal unit, a built-in filtration unit, or a portable filter unit. These units are not intended for this purpose, and will be damaged by the solution.
  • Page 23 Annual/Periodic System Inspection This appliance should be inspected and adjusted periodically by qualified service personnel as part of the galley material maintenance management (3M) program. Frymaster recommends that a Factory Authorized Service Technician inspect this appliance at least annually as follows: Fryer •...
  • Page 24 • Verify that all O-rings and seals (including those on the Power Shower and on quick-disconnect fittings) are present and in good condition. Replace o-rings and seals if worn or damaged. • Check filtration system integrity as follows: − Verify that filter pan cover is present and properly installed. −...

  • Page 25: Chapter 6: Operator Troubleshooting

    Although the chapter covers the most common problems reported, you may encounter problems that are not covered. In such instances, the Frymaster Technical Services staff will make every effort to help you identify and resolve the problem.
  • Page 26 Determining which component has failed is beyond the scope of operator troubleshooting. Call FASC. A. This fryer is equipped with a drain safety switch that prevents the heating element from being energized if the drain valve is not fully closed.
  • Page 27 This fryer is equipped with a drain safety switch that prevents the heating element from being energized if the drain valve is not fully closed.
  • Page 28 C. Blockage in filter pump. Test: Close the drain valve and pull the filter pan out from the fryer. Activate the pump. If the pump motor hums for a short time then stops, the probable cause is blockage of the pump itself.
  • Page 29 Filter pump runs but oil does not Test: Close the drain valve and pull return to frypot and the filter pan out from the fryer. there is no bubbling Activate the pump. If the air or oil or air coming...
  • Page 30 Replacing the Controller or Controller Wiring Harness 1. Disconnect the fryer from the electrical supply. For fryers that have 90º-angle topcaps, remove the two screws in the upper corners of the control panel and swing the panel open from the top, allowing it to rest on its hinge tabs.

  • Page 31: Chapter 7: Service Procedures

    NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 7: SERVICE PROCEDURES General Before performing any maintenance on this equipment, disconnect the fryer from the electrical power supply. When electrical wires are disconnected, it is recommended that they be marked in such a way as to facilitate re-assembly.
  • Page 32 5. Reconnect the wiring disconnected in step 3, referring to your notes and the wiring diagrams on the fryer door to ensure that the connections are properly made. Also, verify that no other wiring was disconnected accidentally during the replacement process.
  • Page 33 Next, remove the hex head screws from the rear edge of the housing. The housing can then be lifted straight up and off the fryer. Lift up on the upper back panel to disengage the tabs on its upper corners from the cutouts in the fryer frame.
  • Page 34 6 and the white into position 7. For the right half of a dual-vat unit (as viewed from the rear of the fryer), the red lead goes into position 12 and the white into position 13.
  • Page 35 6 and the white into position 7. For the left half of a dual-vat unit, the red lead goes into position 12 and the white into position 13. NOTE: Right and left refer to the fryer as viewed from the rear.
  • Page 36 Remove these screws to dismount the left contactor box. The right contactor box is secured in a similar manner. 5. Carefully lower the box to the floor and pull it out the front of the fryer. Remove the top cover to access contactors and other components.
  • Page 37 Next, remove the hex head screws from the rear edge of the housing. The housing can then be lifted straight up and off the fryer. Lift up on the upper back panel to disengage the tabs on its upper corners from the cutouts in the fryer frame.
  • Page 38 24. Reinstall controllers in the control panel frame and reconnect the wiring harnesses and ground wires. 25. Reposition the fryer under the exhaust hood and reconnect it to the electrical power supply. Built-in Filtration System Service Procedures 7.8.1 Filtration System Problem Resolution One of the most common causes of filtration problems is placing the filter paper on the bottom of the filter pan rather than over the filter screen.
  • Page 39 (SDU) or other appropriate container. DO NOT drain more than one full frypot into the SDU at one time. 2. Disconnect the fryer from the electrical power supply and reposition it to gain access to both the front and rear.
  • Page 40 7-6). NOTE: If you remove the screws from both boxes at the same time, the boxes will jam against each other and neither can be removed. 4. Carefully lower the box to the floor and pull it out the front of the fryer. Remove the remaining box following the same procedure.
  • Page 41 10. Get a good grip on the bridge, carefully pull it forward off the oil-return manifold, and lower the entire assembly to the floor. Once on the floor, pull the assembly out the front of the fryer. 11. When required service has been completed, reverse steps 6-12 to reinstall the bridge. NOTE: The black motor wires go on the top terminal, the white on the bottom.

  • Page 42: Interface Board Diagnostic Chart

    Interface Board Diagnostic Chart The following diagram and charts provide ten quick system checks that can be performed using only a multimeter. Diagostic LEDs Left Right Left Latch Heat Heat Relay Relay Relay Test Points J1 Left J2 Right Meter Setting 12 VAC Power 24 VAC Power *Probe Resistance (RH)
  • Page 43 7.10 Wiring Diagram, System H14SC/H17SC/H22SC kW Single Fryers and FPH17SC kW Filter System Fryers 440-480V, 60 Hz, 3-Ø, 3-Wire Configurations Refer to page 2-2 for power requirements. 7-13...
  • Page 44 7.11 Wiring Diagram, Contactor Box H14SC/H17SC/H22SC kW Single Fryers and FPH17SC kW Filter System Fryers 440-480V, 60 Hz, 3-Ø, 3-Wire Configurations Refer to page 2-2 for power requirements. 7-14...
  • Page 45 7.12 Components Description of Operation a) Drain solenoid – When the return valve is opened, a microswitch activates and supplies 24V to the pump relay and solenoids. b) Vacuum release solenoid – When the return valve is closed, it de-energizes the 24V to c) Full vat oil return switch –When the return valve is open, the 24V circuit is closed and d) Dual vat oil return switch –...

  • Page 46: Chapter 8: Parts List

    NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 8: PARTS LIST Accessories STANDARD **EURO-LOOK ITEM PART # PART # 809-0171 810-2793 809-0921 803-0197 803-0209 823-1885 806-4041 803-0132 803-0271 812-1226SP 803-0002 803-0170 * Not illustrated. ** Euro-Look fryers have rounded topcaps and round drains whereas, standard fryers have square drains and topcaps.
  • Page 47 Cabinetry 8.2.1 Backs, Control Panels, Doors, Handles, Sides, Tilt Housings & Top Caps...
  • Page 48 Five Station (Housing for five station fryer shown) Nut Retainer, ¼-20 (Pkg. of 10 – receives basket hanger thumbscrew) Top Cap (Single) (Top cap for five station fryer shown) Two Station Three Station Four Station Five Station (Also requires ten 809-0078 10-32 Nutserts)
  • Page 49 8.2.2 Cabinet Bases, Braces, and Associated Parts See Page 8-2 for cabinet sides. See Page 8-14 for filter rails and associated hardware. See Page 8-24 for rear bridge support/oil return manifold. The 5-Station cabinet illustrated is typical of all Navy Surface Ship Electric cabinets. components used in Navy Surface Ship cabinets are identified, but not all components are used in every configuration.
  • Page 50 Upright Assembly, Right (Use 106-3829 for singles) Support, Cross Cabinet Divider, Cabinet Brace, Single Station Lower Brace, Double Station Lower Brace, Front Horizontal (Use 200-7036 for singles) Two-Station Fryer Three-Station Fryer Four-Station Fryer Five-Station Fryer Brace, Rear Horizontal (Use 200-5356 for singles) Two-Station Fryer...
  • Page 51 Drain System Components 8.3.1 Drain Tube Sections and Associated Parts STANDARD ITEM PART #** 813-0284 Nipple, ¾ X 1-inch NPT 816-0092 Grommet, 1-inch Drain 826-1345 Washer, 1-inch Drain 809-0347 Nut, 1-inch NPT Retainer 809-0893 Nut, 8-32 High Crown Acorn 826-1348 Cover, Drain Cleanout 816-0021 Gasket, Drain Cleanout...
  • Page 52 8.3.1.1 Euro-Look Drain Tube Section and Associated Parts See Page 8-10 for Drain Valve Detail...
  • Page 53 8.3.1.1 Euro-Look Drain Tube Section and Associated Parts (cont.) EURO-LOOK ITEM PART# ** Drain Tube, Left/Right End Short 823-4625 Full-Vat 3” 823-4624 Dual-Vat 3” Drain Tube, Left/Right Open Short 823-4643 Full-Vat 3” 823-4642 Dual-Vat 3” Drain Tube, Right End Long 823-4639 Full-Vat 3”...
  • Page 54 8.3.2 Drain Valve Assembly and Component Parts Compression Washers (furnished with Item 1) Plastic Washer (furnished with Item 1) STANDARD ITEM PART #** 810-1020 Valve, 1-inch Full-Vat Drain 806-8137 Bracket Assembly, Full-Vat Drain Safety Switch 816-0220 Insulation, Drain Safety Switch 807-2103 Microswitch, CE Straight Lever 901-2348...
  • Page 55 8.3.2.1 Euro-Look Drain Valves and Associated Parts (Units with Built-In Filtration) 8-10...
  • Page 56 8.3.2.1 Euro-Look Drain Valves and Associated Parts (Units with Built-In Filtration) cont. EURO-LOOK ITEM PART # ** 809-0539 Nut, ⅜-16 2-Way Hex Lock 900-2934 Retainer, Dual-Vat Drain Valve Nut 823-5369 Handle, Dual-Vat Drain Valve 810-0677 Grip, Drain Handle 826-1366 Nut, 4-40 Keps Hex 901-2348 Cover, Dual Vat Drain Safety Switch 807-2103...
  • Page 57 Electronics and Wiring Components 8.4.1.1 Single Component Box STANDARD EURO-LOOK ITEM PART # PART # 106-0580 106-0313 806-7179SP 806-7935 806-9559 807-0012 807-0065 807-0069 807-0070 807-0855 807-1612 807-2181 809-0102 809-0104 809-0247 809-0250 809-0349 809-0360 826-1374 810-0045 810-1164 812-0368 816-0217 WIR-0428 WIR-0581 COMPONENT Component Box Assembly Single Navy Wire Assembly, Component SFP120...
  • Page 58 8.4.1.2 Multiple Vat Component Boxes NOTE 1: The transformer on the left side of the component box (Item 11) is present only in the left component box. NOTE 2: See Page 8-20 for Component Box 15-Pin Wiring Harnesses. STANDARD EURO-LOOK ITEM PART # PART #...
  • Page 59 8.4.2.1 Single Contactor Box STANDARD EURO-LOOK ITEM PART # PART # 106-0581 106-0595 806-9628SP 806-9629SP 807-0012 807-0067 807-0878 807-1338 807-1683 809-0096 809-0102 809-0250 809-0266 809-0360 809-0362 826-1374 810-0044 810-1202 812-0971 900-8608 900-8609 900-8647 WIR0427 COMPONENT Box, Assembly Contactor Single Navy Wire Assembly, CI Single FP Wire Assembly, HV DV LT Contactor Single Wire Assembly, HV DV RT Contactor Single...
  • Page 60 8.4.2.2 Multiple Vat Contactor Boxes NOTE 1: Left and right contactor box assemblies are mirror images of one another. With the exception of the box itself, all components of a left-hand assembly, including the lid, are the same as those in the corresponding right-hand assembly and vice versa. NOTE 2: See Page 8-18 and 8-19 for Contactor Box Wiring Assembly STANDARD EURO-LOOK...

  • Page 61: Heating Element Assembly And Associated Parts

    8.4.3 Heating Element Assembly and Associated Parts NOTES: The only difference between element assemblies for different voltage and kW ratings is the element itself (Item 1) Items 21 and 22 are shown as associated parts. They are not part of the element assembly. 8-16...
  • Page 62 8.4.3 Heating Element Assembly and Associated Parts (cont.) STANDARD EURO-LOOK ITEM PART # PART # 807-2649 807-2650 807-3176 807-2651 807-2652 807-3177 826-1526 106-0004SP 106-0572SP 106-0573SP 910-9641 810-0035 826-1330 826-1376 826-1339 816-0480 910-5022 809-0518 910-2042 910-5213 910-3681 823-2377 810-1233 810-1212 809-0567 200-2060 810-0297 COMPONENT...
  • Page 63 8.4.4 Controller 8.4.5 Wiring 8.4.5.1 Contactor Box Wiring Assembly – 12-Pin Full-Vat C-1 8.4.5.2 Contactor Box Wiring Assemblies – 6-Pin (Left Element) P/N 106-3468SP 14/17kW or P/N 106-2473SP 22kW Controller P/N 806-3798 Knob P/N 810-0387 Toggle Switch P/N 807-3308 BLACK GREEN/YELLOW WHITE BROWN...

  • Page 64: Main Wiring Harness

    8.4.5.3 Contactor Box Wiring Assemblies – 9-Pin (Right Element) P/N 106-3467SP 14/17kW or P/N 106-2472SP 22kW 8.4.5.4 Single Contactor Box Wiring Assembly 8.4.5.5 Main Wiring Harness 15-Pin Male Connector 807-0804 (Rear of Fryer) 12-Pin Male Connector 807-0160 (Contactor Box) BLUE BLUE...
  • Page 65 8.4.5.6 Single Main Wiring Harness 8.4.5.7 Component Box Wiring Harness – 15-Pin P/N 106-2506SP 8.4.5.8 Single Component Box Wiring Harness – 15-Pin 8.4.5.9 Single Component Box Wiring Harness – 15-Pin without Filter 8.4.5.10 Interface Board to Controller Wiring Harness – 15-Pin P/N 806-2071 8-20...
  • Page 66 Filtration System Components 8.5.1 FPH117/122 Filtration Components 8-21...
  • Page 67 8.5.1 FPH117/122 Filtration Components (cont.) ITEM PART # EURO-LOOK PART# 806-9546SP 106-4945 806-9547 810-2743 823-2899 900-8933 823-2828 823-5141 826-1360 826-1376 810-0180 810-2805 810-2807 813-0568 823-5142 106-4976 826-1712 810-2944 810-1057 810-1067 810-1668 813-0022 813-0098 813-0616 813-0331 813-0469 210-9197 826-1264 816-0093 809-0514 809-0194 106-4951 809-0500...
  • Page 68 8.5.2 FPH217/317 Multiple Battery Filtration System Components NOTE: Some early production units were configured this way. 8-23...
  • Page 69 8.5.2 FPH217/317 Multiple Battery Filtration System Components (cont.) ITEM STANDARD PART # 826-1979 826-1980 826-1981 826-1392 813-0568 811-1071 806-5933SP 823-4637 810-2743 810-2091 200-2124 106-2617SP 810-2012 810-2198 826-1372 823-4589 200-3556 809-0104 809-0247 823-3879 200-4408 200-4409 826-1712 826-1264 807-2484 813-0165 813-0342 813-0530 813-0022 813-0838 813-0304...
  • Page 70 Frypot Assembly and Thermostat Frypot P/N 823-2451SP Thermostat P/N 806-7543 8-25...

  • Page 71: Oil Return System Components

    Oil Return System Components 8-26...
  • Page 72 Elbow, ½-inch X 90° Street Valve, ½-inch Ball Adapter, ⅝-inch to ½-inch NPT Male Flexline, 6.5-inch Adapter, ⅝-inch to ½-inch NPT Female Cap, ½-inch NPT Pipe Manifold, Two-Station Fryer Manifold, Three-Station Fryer Manifold, Four-Station Fryer Manifold, Five-Station Fryer 8-27 (Pkg. of 25)
  • Page 73 807-0157 807-0155 807-0160 807-0804 826-1341 826-1342 807-2518 * Not illustrated. PART # Power Cords Cable, 3-Phase 4-Wire (Fryer Power Cable) Cord, Filter System Power Connectors 2-Pin Female 6-Pin Female 9-Pin Female 12-Pin Female 15-Pin Female 2-Pin Male 6-Pin Male 9-Pin Male...
  • Page 74 Frymaster, L.L.C., 8700 Line Avenue, PO Box 51000, Shreveport, Louisiana 71135-1000 Shipping Address: 8700 Line Avenue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-318-688-2200 (Tech Support) 1-318-219-7135 819-6004 SERVICE HOTLINE AUGUST 2005 PRINTED IN THE UNITED STATES 1-800-551-8633...

This manual is also suitable for:

H17scH22scFpph17sc seriesFph17sc series

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