Frymaster FPD65 Series Installation & Operation Manual
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Frymaster FPD65 Series Installation & Operation Manual

Frymaster FPD65 Series Installation & Operation Manual

Gas fryer with built-in filtration
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FPD65 Series with Built-In Filtration
PARTS LIST
PARTS LIST
PARTS LIST
PARTS LIST
INCLUDED
INCLUDED
INCLUDED
INCLUDED
Frymaster, a member of the Commercial Food Equipment Service Association, recommends
using CFESA Certified Technicians.
24-Hour Service Hotline 1-800-551-8633
MARCH 2004
*8196039*
*8196039*
*8196039*
*8196039*

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Summary of Contents for Frymaster FPD65 Series

  • Page 1 FPD65 Series with Built-In Filtration PARTS LIST PARTS LIST PARTS LIST PARTS LIST INCLUDED INCLUDED INCLUDED INCLUDED Frymaster, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians. 24-Hour Service Hotline 1-800-551-8633 MARCH 2004 *8196039* *8196039* *8196039* *8196039*...
  • Page 2 NOTICE This appliance is intended for professional use only and is to be operated by qualified personnel only. A Frymaster/Dean Factory Authorized Service Center (FASC) or other qualified professional should perform installation, maintenance, and repairs. Installation, maintenance, or repairs by unqualified personnel may void the manufacturer’s warranty. See Chapter 1 of this manual for definitions of qualified personnel.
  • Page 3 If a flexible gas line is used, an additional restraining cable must be connected at all The front ledge of the fryer is not a step. Do not stand on the fryer. Serious injury can result Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any Instructions to be followed in the event the operator smells gas or otherwise detects a gas leak must be posted in a prominent location.

  • Page 4: Table Of Contents

    FPD65 Series Gas Fryers Installation & Operation Manual TABLE OF CONTENTS INTRODUCTION After Purchase Ordering Parts Service Information Computer Information Safety Information Service Personnel IMPORTANT INFORMATION Receiving and Unpacking Equipment General Principles of Operation Rating Plate Pre-Installation Air Supply and Ventilation...
  • Page 5 FPD65 Series Gas Fryers Installation & Operation Manual TABLE OF CONTENTS (CONT.) FILTRATION OPERATION General Filtration Preparation Daily Filtration Operation Operating the Filter PREVENTATIVE MAINTENANCE General TROUBLESHOOTING General Pilot Burner Malfunction Main Burner Malfunctions Wiring Diagram, Main Wiring Diagram, Filter...
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  • Page 7: Introduction

    FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 1: INTRODUCTION 1.1 After Purchase In order to improve service, have the following chart filled in by the Frymaster/Dean Authorized Service Technician who installed this equipment. Authorized Service Technician/FASC Address Telephone/Fax Model Number Serial Number Gas Type 1.2 Ordering Parts...

  • Page 8: Safety Information

    FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 1: INTRODUCTION 1.4 Computer Information (cont.) The user is cautioned that any changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment. If necessary, the user should consult the dealer or an experienced radio and television technician for additional suggestions.

  • Page 9: Service Personnel

    All authorized service personnel are required to be equipped with a complete set of service parts manuals and stock a minimum amount of parts for Frymaster/Dean equipment. A list of Frymaster/Dean Factory Authorized Service Centers (FASCs) was included with the fryer when shipped from the factory.
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  • Page 11: Important Information

    15 days of date of delivery. Be sure to retain container and all packing materials for inspection. NOTE: Frymaster/Dean Does Not Assume Responsibility for Damage or Loss Incurred in Transit. C. Built-in filtration cabinet: Remove the filter pan from the cabinet before removing system from pallet.

  • Page 12: General

    Unpacking Equipment in Section 2.1.) 2.2.1 Product Description Frymaster FPD65 Series gas fryers are energy efficient, tube-style, gas-fired units. All units are shipped completely assembled with accessories packed inside the frypot. Frymaster FPD65 Series gas fryers are adjusted, tested and inspected at the factory before shipment. The input rates of this model are listed in this manual.

  • Page 13: Principles Of Operation

    1. A manual gas shut-off valve must be installed in the gas supply line ahead of the fryers for safety and ease of future service. 2. Frymaster FPD65 Series gas fryers require 120VAC 60 cycle or 230VAC single-phase 50- hertz (International/CE) electrical service and are equipped with a 16-3 SJT grounded flexible power cord for a direct connection to the power supply.
  • Page 14 FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 2: IMPORTANT INFORMATION 2.5 Pre-Installation (cont.) B. Clearances: The fryer area must be kept free and clear of all combustibles. This unit is design- certified for the following installations: 1. Commercial installation only (not for household use).

  • Page 15: Air Supply And Ventilation

    D. Do not place the fryer’s flue outlet directly into the plenum of the hood, as it will affect the gas combustion of the fryer.
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  • Page 17: Installation

    CHAPTER 3: INSTALLATION 3.1 Installing the Fryer Decathlon 65 Series fryer systems are shipped in sections. The fryers are uncrated, removed from pallets and assembled together. Important aspects during assembly include aligning and connecting the drain system, oil return system, rinse-line system (where applicable), oil-return switch wiring harness and fryer cabinets.
  • Page 18 FRYMASTER FPD65 SERIES GAS FRYERS 3.1 Installing the Fryer (cont.) 3. Connect red/white or red/yellow wires (Figure 4, left) between fryer sections being assembled (Figure 4, right, arrow). Oil-return will not operate properly if these wires are not connected. NOTE: On systems shipped in three or more sections, additional wiring between cabinets will exist.
  • Page 19 FRYMASTER FPD65 SERIES GAS FRYERS 3.1 Installing the Fryer (cont.) 9. Install the front connecting post on the connected cabinets (Figure 8; see factory-installed posts on two-battery fryer sections). 10. Complete installation of topcap battering strips after the front connecting post has been installed (Figure 9).

  • Page 20: Gas Connections

    Hot shortening can cause severe burns. Avoid contact. Under all circumstances, oil must be removed from the fryer before attempting to move it to avoid oil spills, and the falls and severe burns that could occur. This fryer may tip and cause personal injury if not secured in a stationary position.
  • Page 21 The local gas company or FASC should be contacted immediately to rectify A. The gas supply (service) line must be the same size or greater than the fryer inlet line. This fryer system is equipped with three 1" (28 mm) female inlets (one inlet per two fryers). The gas supply line must be sized to accommodate all the gas-fired equipment that may be connected to that gas supply.
  • Page 22 D. Regulating Gas Pressure: The fryer and shut-off valve must be disconnected from the gas supply during any pressure testing of the system.

  • Page 23: Adjustments/Adaptation To Different Gases

    1. Gas inputs and pressures. 2. Voltage and polarities of electrical power supplies. B. Frymaster/Dean gas fryers are manufactured to use the type of gas and pressure specified on the rating plate. When changing to a different gas, adaptation must be performed by qualified personnel.
  • Page 24 Orifice Diameter Burner Marking Pilot Marking * Gas pressure may vary per fryer model and altitude. Check the rating plate for specific gas pressures. NOTE: Outlet gas pressure must be adjusted strictly within the above requirements 5 to 10 minutes after the appliance is operating.

  • Page 25: Electrical Connections

    DO NOT CUT, REMOVE, OR OTHERWISE BYPASS THE GROUNDING The rating plate and wiring diagram are located inside the front door. The fryer is equipped with a 120VAC single-phase 60-hertz system (Domestic), or 230VAC single-phase 50-hertz system (International/CE).
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  • Page 27: Fryer Operations

    Typical high-limit/sensor probe locations and mounting hardware. Do not bang fry baskets or other utensils on the fryer’s joiner strip. The strip is present to seal the joint between the frypot. Banging fry baskets on the strip to dislodge shortening will distort the strip, adversely affecting its fit.
  • Page 28 Frymaster/Dean warranty. The inlet pipe at the lower rear of the fryer brings incoming gas to the pilot safety control valve, then to the pilot and main burners. The pilot is located high in the cabinet center, at the base of the frypot.

  • Page 29: Boil-Out Procedure

    C. Filtration/Boil-Mode equipped fryers: Turn fryer power switch to "ON". Press the fryer- reset switch (if applicable). Turn the boil-out switch "ON". If the pilot and main burner go out, the fryer(s) MUST be left completely shut down at D. The main burner will ignite.
  • Page 30 Computer-equipped fryers: See computer manual for boil-out programming and follow the above procedures for boil-out. Do not go near the area directly over the flue outlet while the fryer is operating. Always wear oil-proof, insulated gloves when working with the fryer filled with hot...

  • Page 31: Final Preparation

    4.3.1 Filling Fryer with Cooking Oil/Shortening A. When using a liquid shortening (cooking oil), fill the fryer to the bottom OIL LEVEL line scribed into the back of the frypot.
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  • Page 33: Filtration Operation

    5.1 General Frymaster FPD65 Series gas fryer filter systems come equipped with a filter-leaf assembly, which eliminates the need for filter paper. Filter powder is used to enhance the filtration process.
  • Page 34 FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 5: FILTRATION OPERATION 5.2.1 Assembling the Filter (cont.) Assemble the filter as follows: 1. Remove the filter pan covers. 2. Place the filter leaf assembly in the bottom of the filter pan, ensuring the filter disconnect is properly placed in the filter pan slot.
  • Page 35 FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 5: FILTRATION OPERATION 5.2.1 Assembling the Filter (cont.) 4. Place the crumb tray in filter pan. 5. Replace the pan covers and install the filter pan into the cabinet. Ensure the connections are fully engaged.

  • Page 36: Daily Filtration Operation

    Remember, the oil is at operating temperature during all filtration procedures. The filter pump can be activated with a manual On/Off switch located under the fryer control panel if the oil-return, drain-flush or wand/dispose valves fail to activate the pump when opened. Contact an authorized service technician immediately for repair.
  • Page 37 Note: Prior to proceeding, put on safety goggles, neoprene gloves and heavy vinyl apron. Follow specific store procedures when filtering the fryer. In the event store procedures are not available, the following instructions can be followed until specific Filter ONLY one frypot at a time. The filter pan is designed to hold the contents of NOTICE store procedures are obtained.

  • Page 38: Operating The Filter

    FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 5: FILTRATION OPERATION 5.4 Operating the Filter 5.4.1 Filter Operation NEVER operate the filter unit unless cooking oil is at operating temperature [~350°F 1. Remove fry baskets from frypot. Prior to filtering, skim any large debris from the oil with the fine mesh skimmer.
  • Page 39 FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 5: FILTRATION OPERATION 5.4.1 Filter Operation (cont.) 4. When all the oil has drained from the frypot, connect the hose-wand assembly to the disconnect valve in the fryer cabinet. DO NOT ACTIVATE FILTER PUMP UNTIL THE HOSE HAS BEEN PROPERLY CONNECTED.
  • Page 40 FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 5: FILTRATION OPERATION 5.4.1 Filter Operation (cont.) 8. Begin the filtering process by pulling the yellow handle to open the oil-return valve (this activates the filter pump automatically). 9. Oil will begin to pump from the filter pan into the frypot.
  • Page 41 FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 5: FILTRATION OPERATION 5.4.1 Filter Operation (cont.) 11. After all shortening is pumped back into the frypot, bubbles will form, indicating air in the oil return lines. Allow the shortening to bubble for 15-30 seconds to ensure all shortening is cleared from the return lines.
  • Page 42 Do not bang fry baskets or other utensils on the fryer’s joiner strip. The strip is present to seal the joint between the frypots. Banging fry baskets on the strip to dislodge shortening will distort the strip, adversely affecting its fit.

  • Page 43: Preventative Maintenance

    Any equipment works better and lasts longer when maintained properly and kept clean. Cooking equipment is no exception. Frymaster FPD65 Series gas fryers should be kept clean during the working day, and thoroughly cleaned at the end of each day. Below are recommendations for daily, weekly and periodic preventative maintenance.
  • Page 44 The fryer should be inspected and adjusted periodically by qualified service personnel as part of a regular kitchen maintenance program. Frymaster/Dean recommends that the fryer be inspected at least annually by a Factory Authorized Service Technician as follows: Inspect fryer cabinet inside and out, front and rear, for excessive oil build-up and/or oil migration.
  • Page 45 DO NOT let water splash into the tank of hot oil. It will splatter and can cause severe All stainless steel fryer cabinet parts should be wiped regularly with hot, soapy water during the day, and with a liquid cleanser designed for stainless steel at the end of each day.
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  • Page 47: Troubleshooting

    FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 7: TROUBLESHOOTING 7.1 General Hot cooking oil/shortening will cause severe burns. Never attempt to move this appliance when filled with hot cooking oil/shortening or to transfer hot cooking oil/shortening from one container to another.

  • Page 48: Main Burner Malfunctions

    FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 7: TROUBLESHOOTING 7.2 Pilot Burner Malfunction (cont.) 3. Check all connections for cleanliness and security. C. Pilot flame of proper size, but is unstable. thermopile completely at all times. 1. Check for drafts that might be caused by air conditioning equipment or make-up air apparatus.
  • Page 49 D. Fryer will not reach the temperature setting and/or runs erratically. 1. Incorrect location of sensor probe or defective temperature sensor. 2. Loose wiring/wire connection E. Fryer shortening temperature cannot be controlled; fryer runs at high-limit temperature. Defective temperature probe; Call Authorized Service Agent.

  • Page 50: Wiring Diagram, Main

    FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 7: TROUBLESHOOTING 7.4 Wiring Diagram, Main FUSE FUSE...

  • Page 51: Wiring Diagram, Filter

    FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 7: TROUBLESHOOTING 7.5 Wiring Diagram, Filter...
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  • Page 53: Parts List

    FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 8: PARTS LIST 8.1 Cabinetry and Related Components Typical Cabinetry Components (FPD665 Shown)
  • Page 54 FRYMASTER FPD65 SERIES GAS FRYERS 8.1 Cabinetry and Related Components (cont.) ITEM PART # 810-0357 810-0356 823-3248 202-1182 201-1182 200-1463 200-2493 200-1198 823-3352 200-1493 200-1611 200-4241 200-2308 200-1393 200-1471 202-1299 201-4775 202-4775 201-4237 202-4237 201-1299 823-3826 200-3696 200-3694 200-1376 200-1425...

  • Page 55: Doors, Topcaps And Related Components

    Spacer, Nylon- Lower Hinge/Door Pin Panel, Door- Outer Magnet, Door Catch- Filter Cabinet Doors Screw, #10 x ½" Plug, Access (Handle Screws) Hinge, Lower Bracket- Door Magnet, Door Catch- All Doors Except Filter FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 8: PARTS LIST...

  • Page 56: Frypots, Burners And Related Components

    8.3 Frypots, Burners and Related Components FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 8: PARTS LIST...
  • Page 57 FRYMASTER FPD65 SERIES GAS FRYERS 8.3 Frypots, Burners and Related Components (cont.) ITEM PART # 823-3948 210-5170 810-2150 810-2149 810-2151 200-2738 200-2746 200-1615 809-0822 809-0823 810-2138 813-0642 813-0705 813-0643 810-2050 810-2324 823-3617 807-3628 807-3552 813-0174 813-0635 813-0066 813-0743 813-0165 813-0670...

  • Page 58: Component Box Components

    FRYMASTER FPD65 SERIES GAS FRYERS 8.4 Component Box Components ITEM PART # 823-3242 210-1364 200-1322 200-1326 807-3563 807-1315 806-4549 807-0833 807-0855 807-0800 807-1321 807-3750 807-3580 807-3577 807-3538 807-3680 806-7179 200-2052 807-3611 106-1541SP 806-8305 106-3028 823-3433 * Not Illustrated CHAPTER 8: PARTS LIST...

  • Page 59: Filter Pan And Related Components

    Fitting, Bottom- Filter Leaf Washer, ¼" Lock (Use With 810-2105) Plug, Suction- 1/8" S/S Square Head Rail, Slide Bracket, Slide Rail Handle, Pan Cover- Chrome Insert, Slide Rail Bracket Cover, Filter Pan- Rear FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 8: PARTS LIST...

  • Page 60: Oil-Drain Components

    FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 8: PARTS LIST 8.6 Oil-Drain Components 1 1 5 9 T 1 1 1 1 4 8 1...
  • Page 61 FRYMASTER FPD65 SERIES GAS FRYERS 8.6 Oil-Drain Components (cont.) ITEM PART # 823-4189 823-3441 813-0829 809-0884 816-0544 200-1840 813-0749 813-0165 810-1069 810-1057 810-1668 813-0062 813-0096 813-0686 813-0784 106-1401 200-1617 210-2029 200-1940 823-3440 809-0885 809-0843 816-0547 807-2104 809-0842 816-0220 200-1257 810-2127...

  • Page 62: Oil-Return Components

    ½ ½ ½ ½ ½ ½ ½ ½ ½ ½ ½ " " " " " FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 8: PARTS LIST 8-10 " " " ½ ½ ¼ ½ ½ ½ ½ " " " "...

  • Page 63: Suction Tube, Oil-Return Components

    8.7 Oil-Return Components (cont.) ITEM * Not Illustrated 8.8 Suction Tube, Oil-Return Components 3 4 5 FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 8: PARTS LIST PART # 813-0173 Union, ½" NPT BM 813-0003 Tee, ½" NPT BM 813-0165 Elbow, Street ½" NPT BM 90°...
  • Page 64 FRYMASTER FPD65 SERIES GAS FRYERS 8.8 Suction Tube, Oil-Return Components (cont.) ITEM PART # 810-0697 826-1392 813-0608 823-3188 813-0062 813-0093 813-0173 813-0165 813-0022 813-0156 813-0003 * Not Illustrated CHAPTER 8: PARTS LIST COMPONENT Disconnect, Male- Suction Tube O-ring, Suction Tube Connection (Qty: 5) Coupling, Full- ½"...
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  • Page 66 Frymaster, 8700 Line Avenue, PO Box 51000, Shreveport, Louisiana 71135-1000 Shipping Address: 8700 Line Avenue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-318-688-2200 FAX (Tech Support) 1-318-219-7135 819-6039 SERVICE HOTLINE PRINTED IN THE UNITED STATES JANUARY 2004 1-800-551-8633...

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