Viessmann VITOGAS Technical Manual
  1. Manuals
  2. Brands
  3. Viessmann Manuals
  4. Boiler
  5. VITOGAS
  6. Technical manual

Viessmann VITOGAS Technical Manual

Low temperature gas boiler 11 to 60 kw
Hide thumbs
Table of Contents

Advertisement

Quick Links

VIESMANN
Technical guide
VITOGAS 200-F
Low temperature gas boilers, 11 to 60 kW
For modulating boiler water temperature
■
With premix burner for natural gas and LPG
■
Fully automatic
■
Permissible operating pressure 3 bar
■
■
Product ID: CE-0085 AS 0297
5822 428 GB
5/2010
Type GS2
VITOGAS 100-F
Type GS1D
Low temperature gas boilers, 29 to 60 kW
For modulating boiler water temperature
■
With partially pre-mixing burner for natural gas and LPG
■
Fully automatic
■
Permissible operating pressure 3 bar
■
■
Product ID: CE-0085 AS 0297
VITOGAS
Low temperature gas boiler
11 to 60 kW

Advertisement

Table of Contents
loading

Related Manuals for Viessmann VITOGAS

Summary of Contents for Viessmann VITOGAS

  • Page 1 VIESMANN VITOGAS Low temperature gas boiler 11 to 60 kW Technical guide VITOGAS 200-F VITOGAS 100-F Type GS2 Type GS1D Low temperature gas boilers, 11 to 60 kW Low temperature gas boilers, 29 to 60 kW For modulating boiler water temperature For modulating boiler water temperature ■...

  • Page 2: Table Of Contents

    4. 3 Boiler accessories ....................... 44 ■ Four-way mixer ....................... 44 ■ Safety equipment block ................... 44 ■ Plinth for Vitogas 200-F ..................44 ■ Plinth for Vitogas 100-F ..................44 ■ Flue gas monitoring sensor ..................45 Design information 5.
  • Page 3 ■ Functions in connection with the function extension 0 – 10 V (accessory) ..... 61 ■ External extension H5 ..................... 61 ■ Vitocom 100, type GSM ..................62 ■ Control module V ....................62 Keyword index .............................. 63 VIESMANN VITOGAS...

  • Page 4: Product Information 1. 1 Vitogas 200-F

    D Digital Vitotronic boiler control unit Delivered condition ■ Boiler with fitted thermal insulation and atmospheric premix burner ■ 1 product pack (boiler coding card and Vitogas 200-F technical doc- for natural gas and LPG according to DVGW Code of Practice G 260 umentation) [Germany] or local regulations ■...

  • Page 5: Approved Quality

    Installation of an efficient return tempera- (minimum value) ture raising facility (e.g. through 4-way mixer and minimum limit and/or return temperature raising pump) Low-end boiler water temperature 35 ºC Through the Viessmann control unit (also for frost protection) (standard delivery) VIESMANN VITOGAS...

  • Page 6: Specification

    Required draught mbar 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.03 Flue gas connection Ø mm Seasonal efficiency [to DIN] 84 (H )/93 (H = 75/60 °C Standby heat loss at 60 °C boiler water temperature VIESMANN VITOGAS...
  • Page 7 If the gas supply pressure exceeds the maximum permitted value, install a separate gas pressure governor upstream of the system. A Subframe (accessory) KV Boiler flow Drain and diaphragm expansion vessel SSI Draught hood SV Safety flow GA Gas connection KR Boiler return Dimensions Rated output 1076 1130 1012 1012 1012 1082 1082 VIESMANN VITOGAS...
  • Page 8 Drain and diaphragm expansion vessel Pressure drop (primary circuit) The Vitogas 200-F is only suitable for fully pumped hot water heating C Rated output 29 kW systems. D Rated output 35 and 42 kW...

  • Page 9: Installation

    ■ Avoid very dusty conditions bons may occur, install the boiler only if adequate measures can be ■ Avoid high levels of humidity taken to provide a supply of uncontaminated combustion air. ■ Prevent freezing and ensure good ventilation VIESMANN VITOGAS...

  • Page 10: Vitogas 100-F 2. 1 Product Description

    D Digital Vitotronic boiler control unit Delivered condition ■ Boiler with fitted thermal insulation and atmospheric premix burner ■ 1 product pack (boiler coding card and Vitogas 100-F technical doc- for natural gas and LPG according to DVGW Code of Practice G 260 umentation) or local regulations ■...

  • Page 11: Operating Conditions

    Installation of an efficient return tempera- (minimum value) ture raising facility (e.g. through 4-way mixer and minimum limit and/or return temperature raising pump) Low-end boiler water temperature 35 ºC Through the Viessmann control unit (also for frost protection) (standard delivery) VIESMANN VITOGAS...

  • Page 12: Specification

    Vitogas 100-F (cont.) 2.3 Specification Gas boiler, type B , category II 11 BS 2ELL3 P Rated output Rated heat input 32.0 38.6 46.4 53.0 66.2 Heating surface 1.99 2.46 2.93 3.40 4.35 U-value of thermal insulation 0.45 0.45 0.45 0.45...
  • Page 13 Vitogas 100-F (cont.) Note If the gas supply pressure exceeds the maximum permitted value, install a separate gas pressure governor upstream of the system. A Subframe (accessory) KR Boiler return Drain and diaphragm expansion vessel KV Boiler flow SSI Draught hood...

  • Page 14: Installation

    C Rated output 48 and 60 kW KV Boiler flow SSI Draught hood Pressure drop (primary circuit) The Vitogas 100-F is only suitable for fully pumped hot water heating systems. Installation Minimum clearances Observe the given dimensions to ensure easy installation and maintenance.
  • Page 15 Vitogas 100-F (cont.) Installation Otherwise, the system may suffer faults and damage. ■ Avoid air contamination through halogenated hydrocarbons (e.g. as In rooms where air contamination through halogenated hydrocar- in sprays, paints, solvents and cleaning agents) bons may occur, install the boiler only if adequate measures can be ■...

  • Page 16: Dhw Cylinder

    Listed below are the specifications of the DHW cylinders that require For DHW cylinders with a cylinder capacity greater than 500 l, cylinder system connections to the boiler (see Viessmann pricelist). banks and further DHW cylinders from the Viessmann pricelist, the connecting lines must be set on site. VIESMANN...

  • Page 17: Dhw Cylinder 3. 1 Specification Vitocell 100-V, Type Cva

    Information regarding continuous output When designing the system for continuous output as stated or calcu- lated, allow for the corresponding circulation pump. The stated con- ≥ contin- tinuous output is only achieved when the rated boiler output uous output. VIESMANN VITOGAS...
  • Page 18 300 litre capacity HV/SPR BÖ KW/E BÖ Inspection and cleaning aperture SPR Cylinder temperature sensor of the cylinder temperature control Drain or the control thermostat Heating water return Protective magnesium anode Heating water flow WW DHW Cold water DHW circulation VIESMANN VITOGAS...
  • Page 19 SPR Cylinder temperature sensor of the cylinder temperature control Drain or the control thermostat Heating water return Protective magnesium anode Heating water flow WW DHW Cold water DHW circulation Capacity Length (7) Width Height 1955 1784 1230 7 100 excl. thermal insulation 7 650 VIESMANN VITOGAS...
  • Page 20 Standard values for → 1.0 × N ■ T = 60 °C → 0.75 × N ■ T = 55 °C → 0.55 × N ■ T = 50 °C → 0.3 × N ■ T = 45 °C VIESMANN VITOGAS...
  • Page 21 DHW cylinder is made available at the respective heating water flow temperature and when heating DHW from 10 to 60 °C. Capacity 1000 Heat-up time (min.) at a heating water flow tempera- ture of 90 °C 80 °C 70 °C VIESMANN VITOGAS...

  • Page 22: Delivered Condition

    500 litre capacity ■ Thermometer ■ Welded-in sensor well for cylinder temperature sensor or thermostat ■ Adjustable feet ■ 2 protective magnesium anodes Packed separately: ■ Flexible PUR foam thermal insulation; colour of the plastic-coated thermal insulation: Vitosilver VIESMANN VITOGAS...

  • Page 23: Specification Vitocell 300-V, Type Eva

    Information on continuous output When designing the system for continuous output as stated or calcu- lated, allow for the corresponding circulation pump. The stated con- ≥ contin- tinuous output is only achieved when the rated boiler output uous output. VIESMANN VITOGAS...
  • Page 24 Standard values for → 1.0 × N ■ T = 60 °C → 0.75 × N ■ T = 55 °C → 0.55 × N ■ T = 50 °C → 0.3 × N ■ T = 45 °C VIESMANN VITOGAS...
  • Page 25 DHW cylinder is made available at the respective flow temper- ature and when heating the DHW from 10 to 60 °C. Cylinder capacity Heat-up time (min) at heating water flow temperature 90 °C 80 °C 70 °C VIESMANN VITOGAS...

  • Page 26: Delivered Condition

    The DHW side of the DHW cylinder is made from high-alloy stainless white. steel with fitted rigid polyurethane foam thermal insulation. ■ Integral welded sensor well for cylinder temperature sensor or con- trol thermostat ■ Integral thermometer ■ Threaded adjustable feet VIESMANN VITOGAS...

  • Page 27: Specification Vitocell 100-H, Type Cha

    BÖ Ø 64 BÖ Inspection and cleaning aperture Sensor well for cylinder temperature sensor or control thermo- Heating water return stat Heating water flow Protective magnesium anode KW Cold water VIESMANN VITOGAS...
  • Page 28 Max. draw-off rate (l/min) at heating water flow temperature 90 °C 80 °C 70 °C Available water volume Cylinder volume heated to 60 °C Without booster Cylinder capacity Draw-off rate l/min Available water volume Water with t = 60 °C (constant) VIESMANN VITOGAS...

  • Page 29: Delivered Condition

    ■ integral protective magnesium anode ■ fitted thermal insulation made from rigid polyurethane foam ■ integral welded sensor well for cylinder temperature sensor or control thermostat and ■ threaded adjustable feet Colour of the epoxy-coated sheet steel casing: Vitosilver. VIESMANN VITOGAS...

  • Page 30: Specification Vitocell 300-H, Type Eha

    500 litre: Where access to the boiler room is difficult, removal of the casing leaves the DHW cylinder with only the dimensions given in the table. VIESMANN VITOGAS...
  • Page 31 Heating water flow WW DHW Cold water DHW circulation Dimensions Note When installing the sensor well and cylinder temperature sensor, Cylinder capacity litres maintain a minimum distance of 450 mm behind the DHW cylinder. 1256 1320 1397 1461 1590 1654 VIESMANN VITOGAS...
  • Page 32 DHW cylinder being made available at the relevant flow temperature and when DHW is heated from 10 to 60 °C. Cylinder capacity litres Heat-up time (minutes) at heating water flow temperature 90 °C 80 °C 70 °C VIESMANN VITOGAS...

  • Page 33: Delivered Condition

    Packed separately and fitted to the crate: Colour of the epoxy-coated sheet steel casing: Vitosilver. – Female reducer R 1 × ½" – sensor well and – thermal insulation piece for the sensor well Colour of the epoxy-coated sheet steel casing: Vitosilver. VIESMANN VITOGAS...

  • Page 34: Dhw Cylinder Connection On The Dhw Side

    Information on drinking water filter According to DIN 1988-2, a drinking water filter should be installed in systems with metal pipework. Viessmann and DIN 1988 also recom- mend the installation of a drinking water filter when using plastic pipes, to prevent contamination entering the DHW system.

  • Page 35: Safety Assembly To Din 1988

    ■ Low electricity costs and precise control characteristics through the ■ Also available as kit. For further details, see the Viessmann pricelist. use of high efficiency pumps and optimised mixer curve. ■ Also available with staged pumps.
  • Page 36 Installation accessories (cont.) For part no. in conjunction with the different circulation pumps, see Viessmann pricelist. The dimensions of the heating circuit distributor are the same, with or without mixer. Heating circuit connec- ¾ 1¼ tion Flow rate (max.) a (female) ¾...
  • Page 37 B Ball valves with thermometer (as programming unit) C Circulation pump D Ball valve Installation example: Divicon with triple manifold Dimensions Manifold with heating circuit connection R ¾ and R 1 R 1¼ G 1¼ (shown without thermal insulation) HR Heating return HV Heating flow VIESMANN VITOGAS...
  • Page 38 ■ with R 1 = 1.5 m Note For further components (pipe assembly, distributor, etc.) determine the ■ with R 1¼ = 2.5 m pressure drop and deduct it from the residual head. Example: Flow rate ´ = 0.665 m VIESMANN VITOGAS...
  • Page 39 A Divicon R ¾ with mixer D Divicon R ¾, R 1 and R 1¼ without mixer B Divicon R 1 with mixer C Divicon R 1¼ with mixer D Divicon R ¾, R 1 and R 1¼ without mixer VIESMANN VITOGAS...
  • Page 40 Operating mode: Constant differential pressure Pump rate in m³/h A Divicon R ¾ with mixer C Divicon R 1¼ with mixer B Divicon R 1 with mixer D Divicon R ¾, R 1 and R 1¼ without mixer VIESMANN VITOGAS...
  • Page 41 Part no. 7429 739: R 1 Part no. 7429 740: R 1¼ Only with manually controlled heating circuit pumps. Fitted onto the Divicon. Pump rate in m³/h A Divicon R ¾ with mixer B Divicon R 1 with mixer VIESMANN VITOGAS...
  • Page 42 A Connection option for expansion vessel HV Heating water flow HR Heating water return Part no. 7466 337 for Divicon R 1¼ Rp ¾ A Connection option for expansion vessel HV Heating water flow HR Heating water return VIESMANN VITOGAS...
  • Page 43 Wall mounting bracket Part no. 7465 894 Part no. 7465 439 for individual Divicon for manifold With screws and dowels. With screws and dowels. for Divicon with mixer without mixer for Divicon R ¾ and R 1 R 1¼ VIESMANN VITOGAS...

  • Page 44: Boiler Accessories

    ■ with automatic air vent valve with automatic shut-off facility Part no. 7143 780 for 50 and 63 kW ■ incl. thermal insulation Plinth for Vitogas 200-F Height: 250 mm ■ Part no. 7196 461 for 11 to 22 kW ■...

  • Page 45: Flue Gas Monitoring Sensor

    Observe the requirements of DIN 18560-2 [or local regulations]. a water content > 15 l/kW. 5.7 Plastic pipework for radiators We also recommend the installation of a temperature limiter to limit the maximum temperature of plastic pipes in heating circuits with radia- tors. VIESMANN VITOGAS...

  • Page 46: Additional Requirements When Installing Boilers For Lpg Operation In Rooms Below Ground Level

    5.10 Low water indicator According to the EN 12828, special low water level protection can be Viessmann Vitogas are equipped with type-tested thermostats and omitted for boilers up to 300 kW, as long as heating can be reliably high limit safety cut-outs. Tests have verified that the burner will be prevented when the water level is too low.

  • Page 47: Vitotronic 100, Type Kc4

    ■ Via control module V (accessory): – External heating program changeover – Demand with set default value – Blocking the boiler – Short term operation of DHW circulation pump – Fault message input and fault message output VIESMANN VITOGAS...

  • Page 48: Vitotronic 200, Type Kw5

    1.6 m, fully wired IP rating IP 32 to EN 60529; ensure through appropriate design and installation Sensor type Viessmann Pt500 Permissible ambient temperature – during operation 0 to +130 °C – during storage and transport -20 to +70 °C...

  • Page 49: Vitotronic 100, Type Kc3, Part No. 7186 582

    4(2) A, 230 V~ gramming for reduced operation must be installed downstream of the – Burner plug fA 4(2) A, 230 V~ boiler (see Viessmann pricelist register 18 "Heating circuit control – Total max. 6 A, 230 V~ units"). Delivered condition ■...

  • Page 50: Delivered Condition

    Heating circuit pump 4(2) A 230 V~ boiler (see Viessmann pricelist register 18 "Heating circuit control Circulation pump for cylinder heat- 4(2) A 230 V~ units"). Total sÖ, sA max.

  • Page 51: Delivered Condition

    ■ High limit safety cut-out – Program selection DIN STB 106005 – Holiday program – Party and economy mode DIN STB 98108 – DHW temperature – Heating curves for boiler water temperature and flow temperature DIN STB 116907 – Time / Date VIESMANN VITOGAS...
  • Page 52 IP 20 D to EN 60529; keys: ensure through appro- ■ Heating and DHW priate design/installa- ■ Only DHW tion ■ Standby mode Function Type 1B to External heating program changeover via control module V. EN 60 730-1 Summer mode ("DHW only") VIESMANN VITOGAS...

  • Page 53: Delivered Condition

    4 A, 230 V~ Burner 4(2) A, 230 V~ lÖ Burner, two-stage Only with auxiliary module (part of the standard delivery for Viessmann boil- ers) 1(0.5) A,230 V~ Total max. 6 A, 230 V~ Delivered condition ■ Programming unit Heating system with heating circuit with mixer ■...
  • Page 54 Only with auxiliary module (part of the ■ The frost protection function is stopped when the outside tempera- standard delivery for Viessmann boil- ture rises above approx. +3 °C, i.e. the heating circuit pump and ers) 1(0.5) A,230 V~ burner will be switched off.

  • Page 55: Delivered Condition

    Permissible ambient temperature tact temperature sensor) – during operation 0 to +40 °C The mixer motor is mounted directly onto the Viessmann mixer DN 20 – during storage and transport -20 to +65 °C to 50 and R ½ to 1¼.

  • Page 56: Extension Kit For One Heating Circuit With Mixer In Conjunction With The Divicon Heating Circuit Distributor

    IP 32 to EN 60529; ensure through appropriate design Specification and installation Lead length 3.5 m, fully wired Sensor type Viessmann Ni500 Rated voltage 230 V~ Permissible ambient temperature Rated frequency 50 Hz – during operation 0 to +120 °C Power consumption –...

  • Page 57: Contact Thermostat

    Rated breaking capacity of the zero volt contact – max. 6(1) A, 230 V~ – min. 1 mA, 5 V– IP rating IP 20 to EN 60529; ensure through appropriate design/installation Function RS Type 1B to EN 60730-1 VIESMANN VITOGAS...

  • Page 58: Vitotrol 100, Type Utdb-Rf

    RS function must only affect the heating circuit with mixer. Information regarding the Vitotrol 200 and 300 For every heating circuit in a heating system, one Vitotrol 200 or one Vitotrol 300 can be deployed. VIESMANN VITOGAS...

  • Page 59: Vitotrol 200

    – during storage and transport -20 to +65 °C Set room temperature range – for standard mode 10 to 30 °C adjustable to 3 to 23 °C or 17 to 37 °C – for reduced mode 3 to 37 °C VIESMANN VITOGAS...

  • Page 60: Room Temperature Sensor

    1.5 times the flue pipe diameter, measured from the boiler edge (back) to the chimney stack. ■ Condensing boilers with Viessmann balanced flue system: Order the balanced flue pipe with connector for the flue gas temper- ature sensor separately.

  • Page 61: Radio Clock Receiver

    Cable 2.0 m long with plugs "X12" and fA for connection to the control design and installation Permissible ambient temperature unit. – during operation 0 to +40 °C – during storage and transport -20 to +65 °C VIESMANN VITOGAS...

  • Page 62: Vitocom 100, Type Gsm

    ■ With contract SIM card for the operation of the Vitocom 100 via mobile phone Part no. Z004615 Note For further information regarding the conditions of contract, see the Viessmann pricelist. Specification Rated voltage 230 V ~ Functions: Rated frequency 50 Hz ■...

  • Page 63: Keyword Index

    Underfloor heating systems.............45 Immersion thermostat..............56 Vitocom KM BUS distributor................60 ■ 100, type GSM................62 Vitotrol ■ 200....................59 Operating conditions..............5, 11 ■ 300....................59 Outside temperature sensor.............48 ■ UTDB....................57 ■ UTDB-RF..................58 Plastic pipework................45 Room temperature controller.............57, 58 Room temperature sensor...............60 Room thermostat................57, 58 VIESMANN VITOGAS...
  • Page 64 Subject to technical modifications. Viessmann Werke GmbH&Co KG Viessmann Limited D-35107 Allendorf Hortonwood 30, Telford Telephone: +49 6452 70-0 Shropshire, TF1 7YP, GB Fax: +49 6452 70-2780 Telephone: +44 1952 675000 www.viessmann.com Fax: +44 1952 675040 E-mail: info-uk@viessmann.com VIESMANN VITOGAS...

Table of Contents