Viessmann VITOPLEX 300 Service Instructions Manual
Oil/gas fired boiler rated output 620 to 2000 kw
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Also See for VITOPLEX 300:
- Service instructions manual (32 pages) ,
- Service instructions for contractors (33 pages) ,
- Service instructions manual (29 pages)
Related Manuals for Viessmann VITOPLEX 300
Summary of Contents for Viessmann VITOPLEX 300
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Page 1: Service Instructions
VIESMANN Service instructions for contractors Vitoplex 300 Type TX3A Oil/gas fired boiler Rated output 620 to 2000 kW VITOPLEX 300 Please keep safe. 5692 798 2/2009... -
Page 2: Safety Instructions
Safety instructions Safety instructions Please follow these safety instructions closely to prevent accidents and material losses. Safety instructions explained ■ all current safety regulations as defined by DIN, EN, DVGW, TRGI, Danger TRF, VDE and all locally applicable This symbol warns against the standards, risk of injury. - Page 3 Electronic modules can be invalidate our warranty. damaged by electro-static For replacements, use only discharges. original spare parts from Touch earthed objects, such as Viessmann or those which are heating or water pipes, to approved by Viessmann. discharge static loads.
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Page 4: Table Of Contents
Index Index Commissioning, inspection, maintenance Steps - commissioning, inspection and maintenance.......... Further details regarding the individual steps............Parts lists......................17 Water quality requirements................22 Commissioning/service reports................ 25 Specification....................... 26 Declaration of Conformity Declaration of conformity..................27 Manufacturer's certificate Manufacturer’s certificate according to the 1st BImSchV........28 Keyword index.................... -
Page 5: Commissioning, Inspection, Maintenance
Commissioning, inspection, maintenance Steps - commissioning, inspection and maintenance For further information regarding the individual steps, see the page indicated Commissioning steps Inspection steps Maintenance steps Page • • • 1. Commissioning the system........... • • 2. Shutting down the system..........•... -
Page 6: Commissioning Steps
Commissioning, inspection, maintenance Steps - commissioning, inspection and… (cont.) Commissioning steps Inspection steps Maintenance steps Page • 21. Operating and service documents........ 16... -
Page 7: Further Details Regarding The Individual Steps
Commissioning, inspection, maintenance Further details regarding the individual steps Commissioning the system Operating and service instructions for the control unit and the burner 01. Close the gas shut-off valve and 04. Fill the heating system with water open the boiler door. and ventilate the system. -
Page 8: Shutting Down The System
Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) 10. Switch ON the main isolator, the 14. Check the boiler door and clean-out switch for the heating circuit pump cover after approx. 50 hours and and the burner ON/OFF switch in retighten all screws. -
Page 9: Opening The Boiler Door And Clean-Out Cover
Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Opening the boiler door and clean-out cover Note In case of gas burners, remove the gas supply pipe. -
Page 10: Cleaning The Internal Pipes, Heating Surface, Flue Outlet And Flue Pipe
Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Cleaning the internal pipes, heating surface, flue outlet and flue pipe 1. Remove internal pipes B with a 3. Remove combustion residues from quick tug towards the front; for this, the flue and the flue outlet through the use internal pipe extractor A, which clean-out aperture in flue outlet E... -
Page 11: Inserting The Internal Pipes, Fitting The Boiler Door And Clean-Out Cover
Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Inserting the internal pipes, fitting the boiler door and clean-out cover Note Fit the gas supply pipe in case of gas burners. Danger Escaping gas leads to a risk of explosion. Test the tightness of all gas connections. -
Page 12: Checking The Function Of The Safety Equipment
Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Push internal pipes C far enough into Note hot gas flues B that safety spring E This snapping into place prevents the internal pipes from slipping forward snaps into place behind the first resistance D. - Page 13 Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Pump-controlled pressure maintaining 2. If the pre-charge pressure of the systems with atmospheric degassing diaphragm expansion vessel is lower through cyclical pressure release create than the static system pressure, top a central post-venting of the heating up with sufficient nitrogen to raise the system.
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Page 14: Checking The Water Quality
Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Checking the water quality Enter the volume of the top-up water and the total hardness of the feed and boiler water into the table. Meter Fill and top- Total water Total hardness Date reading... -
Page 15: Cleaning The Sight Glass In The Boiler Door
Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Cleaning the sight glass in the boiler door Note Check the gaskets and hose connection for leaks. Checking the mixer for ease of operation and leaks 1. Remove the motorised lever from the 3. -
Page 16: Instructing The System User
Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) To protect the system against dew point A minimum flue gas temperature is corrosion, the 2nd burner stage (full required for the base load stage, the capacity) must be set to the rated boiler value of which is subject to the design of output and must not be switched OFF the flue gas system. -
Page 17: Parts Lists
Parts lists Parts lists Information regarding the ordering of 209 Front r.h. rail spare parts 210 Front l.h. rail Quote the part and serial no. (see type 211 Back r.h. rail plate) and the item no. of the required 212 Back l.h. rail part (as per this parts list). - Page 18 Parts lists Parts lists (cont.) A Type plate, optionally on the r.h. or C Burner cable (see parts list in the l.h. side service instructions of the boiler B Boiler control unit (see parts list in control unit) the service instructions of the boiler D Therm-Control temperature sensor control unit)
- Page 19 Parts lists Parts lists (cont.)
- Page 20 Parts lists Parts lists (cont.)
- Page 21 Parts lists Parts lists (cont.)
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Page 22: Water Quality Requirements
Water quality requirements Water quality requirements Heating systems with rated operating temperatures up to 100 ºC (VDI 2035) Prevent excessive scale build-up The build-up of lime deposits on the (calcium carbonate) on the heating heating surfaces will be minimised if surfaces. -
Page 23: Prevention Of Damage Through Corrosion On The Water Side
Water quality requirements Water quality requirements (cont.) Prevention of damage through corrosion on the water side The corrosion resistance of ferrous Sealed systems – e.g. systems with a materials on the heating water side of diaphragm expansion vessel – offer heating systems and boilers depends on good protection against the ingress of the absence of oxygen in the heating... - Page 24 Water quality requirements Water quality requirements (cont.) Where chemicals are used as part of the corrosion protection, we recommend that the manufacturer of the chemicals issues a certificate of suitability of the additives with regard to the boiler materials and the materials of the other heating equipment components.
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Page 25: Commissioning/Service Reports
Commissioning/service reports Commissioning/service reports Commissioning Service Service date: Service Service Service date: Service Service Service date: Service Service Service date: Service Service Service date:... -
Page 26: Specification
Specification Specification Rated output kW 620, 780, 1000, 1250, 1600 and 2000 Flue gas parameters Temperature at boiler water temp. 60 °C ■ at rated output °C ■ at partial load °C Temperature (at boiler water temp. 80 °C) °C Product ID CE-0085 BT 0478 Values for calculating the size of the flue gas system to EN 13384 relative to 13 %... -
Page 27: Declaration Of Conformity
Declaration of Conformity Declaration of conformity We, Viessmann Werke GmbH&Co KG, D-35107 Allendorf, declare as sole responsible body, that the following product complies with the standards specified: Vitoplex 300, type TX3A, 620 to 2000 kW with the Vitotronic boiler control unit... -
Page 28: Manufacturer's Certificate
Manufacturer's certificate Manufacturer’s certificate according to the 1st BImSchV We, Viessmann Werke GmbH&Co KG, D-35107 Allendorf, confirm that the following product exceeds the required efficiency level of 91 % specified by the 1st BImSchV paragraph 7 (2): Vitoplex 300, type TX3A, 620 to 2000 kW Allendorf, 19 January 2009 Viessmann Werke GmbH&Co KG... -
Page 29: Keyword Index
Keyword index Keyword index Adjusting the burner......15 Inserting the internal pipes....11 Instructing the system user....16 Checking the diaphragm expansion vessel..........12 Opening the boiler door and clean-out Checking the function of the safety cover............9 equipment..........12 Operating and service documents..16 Checking the mixer for ease of operation and leaks..........15 Checking the system pressure...12 Parts list..........17... - Page 32 Viessmann Werke GmbH&Co KG Viessmann Limited D-35107 Allendorf Hortonwood 30, Telford Telephone: +49 6452 70-0 Shropshire, TF1 7YP, GB Fax: +49 6452 70-2780 Telephone: +44 1952 675000 www.viessmann.com Fax: +44 1952 675040 E-mail: info-uk@viessmann.com...