Table of Contents
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Table of Contents
Related Manuals for Mahindra 3016
Summary of Contents for Mahindra 3016
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Page 3: Table Of Contents
TABLE OF CONTENTS ABOUT THIS MANUAL ............2 SAFETY ................3 INTRODUCTION ..............4 RIGHT HAND AND LEFT HAND SIDES OF THE TRACTOR ..4 TORQUE SPECIFICATION ..........5 CONTENTS OF AUXILIARY VALVE KIT ......6 PARTS LIST OF AUXILIARY VALVE KIT ......7 BEFORE IT WORKS ............. -
Page 4: About This Manual
Prior to deliv- ery, the tractor was carefully inspected, both at the factory and by your Mahindra dealer, to ensure that it reaches you in optimum condition. To maintain this condition and ensure trou- ble free performance, it is important that the routine services, as specifi... -
Page 5: Safety
SAFETY THIS SAFETY ALERT SYMBOL INDICATES IMPORTANT SAFETY MESSAGES IN THIS MANUAL. WHEN YOU SEE THIS SYM- BOL. CAREFULLY READ THE MESSAGE THAT FOLLOWS AND BE ALERT TO THE POSSIBILITY OF PERSONAL INJURY OR DEATH. IMPORTANT: To prevent personal injury, follow the safety messages in this manual. -
Page 6: Introduction
INTRODUCTION This manual covers the instructions for the assembly of the Auxiliary valve attachment. Read the entire manual before you start. Read and understand the safety messages beginning on page 3. RIGHT HAND AND LEFT HAND SIDES OF THE TRACTOR NOTE: When you are in the tractor seat looking forward, the right hand and left hand of the tractor are the same as your right hand and left hand. -
Page 7: Torque Specification
TORQUE SPECIFICATION Use the following torques unless otherwise NOTE: The bolts and nuts used are "Met- specifi ed. ric" sizes, be sure to use metric tools. Be careful to use bolts and nuts of correct sizes and thread pitches when assembling this tractor. -
Page 8: Contents Of Auxiliary Valve Kit
CONTENTS OF AUXILIARY VALVE KIT 11 11 41 41 41 41 18 15... -
Page 9: Parts List Of Auxiliary Valve Kit
PARTS LIST OF AUXILIARY VALVE KIT C O L L A R 47 48 parts is not included in kit. -
Page 10: Before It Works
BEFORE IT WORKS DISASSEMBLING SEAT BRACKET AND COVER 1. Place the tractor on level and hard ground, 1.Remove the knob. put the range shift lever in LOW position, apply the park brakes and stop the en- gine. Put blocks in front of and behind of KNOB KNOB the front wheels. - Page 11 4. Remove the seat bracket assembly by 6. Remove the cover under the seat bracket removing the four bolts (M8x16mm). assembly by removing the eight bolts (M8x16mm) and three nuts (M8). SEAT BRACKET SEAT BRACKET ASSEMBLY ASSEMBLY BOLTS BOLTS NUTS NUTS BOLTS BOLTS...
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Page 12: Disassembling Rear Wheel R.h
DISASSEMBLING REAR WHEEL R.H. 1. Jack up the R.H. rear axle and remove the R.H. rear wheels by removing the six bolts (M14x30mm), six washers from the axle hub. WASHERS WASHERS AXLE HUB AXLE HUB REAL AXLE REAL AXLE JACK JACK BOLTS BOLTS... -
Page 13: Assembling Aux. Valve Kit
ASSEMBLING AUX. VALVE KIT 1.Install O-rings to the Aux. valve body. 4. Install hose A to the elbow. Tighten the (Apply the oil to the O-rings.) hose A to the following torque. 18.5- 21.4Lbf ft (25-29N m) AUX. VALVE BODY AUX. -
Page 14: Installing Aux. Arm
INSTALLING AUX. ARM 1. Install washer (M16x6mm) and shaft 4. Tighten the two nuts on the shaft to ad- (M16x25mm) to the hydraulic housing. just to the following multiplying the fric- Tighten the shaft to the following torque. tional force at the Aux. arm. 112-127Lbf ft (152-172N m) FRICTIONAL FORCE:1.44-2.16Lbf ft 2. -
Page 15: Installing Block
INSTALLING BLOCK 1.Remove the Seven caps from the block. 4. Install block to the hydraulic housing with 2. Install seven O-rings (10mm) to the block. two bolts(M8x60mm). 3.Install four plugs (G1/4:3pcs, G3/8:1pcs) Tighten the bolts to the following torque.18- to the block. 22Lbf ft (25-29N m) Tighten the plugs to the following torque. -
Page 16: Installing Aux. Valve Assembly
INSTALLING AUX. VALVE ASSEMBLY 1. Install Aux. valve assembly to the block with 2. Put the pin of Aux. valve assembly into three bolts (M8x85mm : 2pcs,M8x140mm the hole of Aux. arm. : 1pcs) and three washers. AUX. VALVE AUX. VALVE AUX. -
Page 17: Installing Position Control Lever
INSTALLING POSITION INSTALLING BRACKET CONTROL LEVER 1. Install bracket (C) to the bracket (B) with 1. Install position control lever to the position bolt (M8x16mm). arm with two bolts (M8x25mm). Tighten the bolts to the following torque. BRACKET (B) BRACKET (B) 18-22Lbf ft (25-29N m) POSITION ARM POSITION ARM... -
Page 18: Installing Coupling Assembly
INSTALLING CONNECTING HOSE A COUPLING ASSEMBLY 1.Install adapter to the coupling assembly. 1.Install seal A to the center cover. 2. Install clamp coupler to the coupling as- 2. Pass hose A through the hole of a center sembly. cover. CENTER COVER CENTER COVER CLAMP COUPLER CLAMP COUPLER... -
Page 19: Installing Rear Wheel R.h
5.The hose A is connected as shown in the fi gure below. COUPLING ASSEMBLY COUPLING ASSEMBLY HOSE A HOSE A AUX. VALVE ASSEMBLY AUX. VALVE ASSEMBLY INSTALLING REAR WHEEL R.H. 1. Jack up the R.H. rear axle and install the R.H. rear wheels with six bolts (M14x30mm),and six washers to the axle hub. -
Page 20: Installing Seat Bracket And Cover
INSTALLING SEAT BRACKET AND COVER 1. Install the cover under the seat bracket 3. Install the seat bracket assembly with four assembly with eight bolts(M8x16mm) and bolts (M8x16mm). three nuts (M8). Tighten the bolts to the following torque. Tighten the bolts to the following torque. 18-22Lbf ft (25-29N m) 18-22Lbf ft (25-29N m) SEAT BRACKET ASSEMBLY... -
Page 21: Installing Grip
5. 5. Install the R.H. lever guide with four bolts INSTALLING GRIP (M6x16mm,M6x20mm) and a nut (M6). 1. 1. Install the grip to the Aux. lever and posi- Tighten the bolts and nut to the following tion lever. torque. 4-5Lbf ft (4.9-6.9N m). Apply a quick-drying glue to grips. -
Page 22: Operation
OPERATION REMOTE HYDRAULIC CONTROL LE- REMOTE HYDRAULIC CONTROL LE- VER, WITH FLOAT POSITION VER, WITH FLOAT POSITION 1. A double acting remote control valve is available for your tractor. The remote hy- draulic control lever which operates the remote control valve is located on the R.H.