Table of Contents
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Table of Contents
Related Manuals for Mahindra 16 SERIES
Summary of Contents for Mahindra 16 SERIES
- Page 1 Click here to go on INDEX 3016 / 3616 Main Menu 3616 CABIN...
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Page 3: About This Manual
Mahindra dealer,to ensure that it reaches you in optimum condition.To maintain this condition and ensure trouble free performance,it is important that the routine service,as specified in this manual,are carried out at the recommended intervals. - Page 9 INTRODUCTION INTRODUCTION This instruction manual contains information on the operation, lubrication and maintenance of your tractor. The information contained is comprehensive and essential, and is designed to assist you, even if unexperienced, in utilizing your tractor. How well your tractor continues to give satisfactory performance depends greatly upon the manner in which it is operated.
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Page 10: Serial Number
SERIAL NUMBERS SERIAL NUMBER Write your machine Model Name and Serial Numbers of major components on the lines provided. If needed, give these numbers to your dealer when you need parts or information for your machine. 1. TRACTOR MODEL NUMBER 2. -
Page 11: Table Of Contents
GENERAL TABLE OF CONTENTS Safety/Decals……….….….….….….….….….….….….….….…..….….….….….….….1-14 Specifications……….….….….….….….….….….….….….….….….….….….….….15-22 Instruments/Controls….….….….….….….….….….….….….…….….….….….….23-40 Operating Instructions….….….….….….….….….….….….….…….….….….….….41-64 Field Operation….….….….….….….….….….….….….….….….….….….…….….65-76 Tires/Wheels/Spacing/Ballast.….….….…..…….….….….….….….….….….….….77-84 Lubrication/Filters/Fluids….….….….….….….….….….….….….….….….….….….….….….85-116 Maintenance/Adjustments….….….….….….….….….….….….….….….….….….….….….117-122 Electrical System….….….….….….….…..….…….….….….….….….….….….….….….123-129 Storage….….….….….….….….….….….….….….….….….….….….….….….….….….….130-133 Cabin….….….….….….….….….….….….….….….….….….….….….….….….….….….134-147... -
Page 12: Safety/Decals
SAFETY/DECALS SAFETY PRECAUTIONS REMEMBER: "SAFETY" IS ONLY A WORD UNTIL IT IS PUT INTO PRACTICE Improper handling of the tractor could cause an accident. Prior to the operation of the tractor, be sure to read this Manual carefully and have a through understanding of all of the contents. In particular, the instructions given in this section entitled "Safety Precautions"... - Page 13 SAFETY/DECALS 3. Cover the PTO shaft with a guard when 7. Hydraulic oil or fuel escaping under not using. pressure can penetrate the skin, causing serious injury. Before disconnecting oil or 4. Be sure to engage the brake and lower fuel lines, be sure to relieve all pressure.
- Page 14 SAFETY/DECALS 9. Before starting any work on electrical d) If the diluted sulphric acid is spilled: Wash equipment or work that may cause you away with a lot of water or neutralize with to touch the electrical parts accidentally, slacked lime or bicarbonate of soda. first disconnect the battery cables.
- Page 15 SAFETY/DECALS C. OPERATION OF THE TRACTOR Before driving the tractor, follow these rules: 1. Before starting and Driving the Tractor Operate the tractor only when seated properly in operator’s seat and keep a firm grip on the steering wheel at all times. Never attempt to perform any operation of the tractor from anywhere else, on or off the tractor.
- Page 16 SAFETY/DECALS Slow down when operating the tractor on When starting the engine in an enclosed rough round. area or building, ensure proper ventilation by opening the doors and/or windows to prevent carbon monoxide inhalation. Mount the extension exhaust pipe on the tractor which has a cabin.
- Page 17 SAFETY/DECALS 3. Traveling on Roads and Streets 4. Steering and Turning the Tractor For traveling on roads and streets, be Slow down your tractor and disengage sure to lock both brake pedals together the differential lock before going into before driving to prevent either brake from a turn, being careful to prevent any acting independently.
- Page 18 SAFETY/DECALS When operating the tractor on either a Avoid operating the tractor on an extreme steep slope or flat ground, be sure not to slope that appears hazardous, when suddenly steer, brake, clutch or operate forced to operate on such slope, use attachments.
- Page 19 SAFETY/DECALS DECALS IMPORTANT: Install new decals if the old decals are destroyed, lost, painted over or can not be read. When parts are replaced that have decals, make sure you install a new decal with each new part. NOTE: New decals are available from your Dealer.
- Page 20 SAFETY/DECALS (CABIN) (CABIN) ＣＡＵＴＩＯＮ Refrigenrat Under Pressure Improper service methods may cause Injury.Air conditioning system SHOULD be serviced by a qualified personnel.See Service Manuals for Details ｏｉｌ Ｒｅｆｒｉｇｅｒａｎｔ ８ ＳＡＥ ＨＦＣ１３４ａ ＮＤ－ＯＩＬ Ｍａｘ．０．９５ｋｇ（２．０９ｌｂｓ．） Ｊ－６３９ ＵＳＥ ＯＮＬＹ ＯＲ ＥＱＵＩＶＡＬＥＮＴ Ｍｉｎ．０．８５ｋｇ（１．８７ｌｂｓ．） ＭＦＤ．ＢＹ ＤＥＮＳＯ ＣＯＲＰＯＲＡＳＩＯＮ ＪＡＰＡＮ． １９４６ ８８６５...
- Page 21 SAFETY/DECALS ROLL OVER PROTECTIVE STRUCTURE (ROPS) Foldable ROPS Frame WARNING: When improperly operated, this tractor can roll over or upset. Use of the ROPS and seat belt minimize the possibility of injury or death if rollover or upset occurs. For low clearance use only, the ROPS can be lowered.
- Page 22 SAFETY/DECALS Low Clearance Positions For low clearance operation, such as operating in buildings, orchards or vineyards, the ROPS can be lowered and secured in the down position. No rollover protection is provided in the lowered positions and the seat belt should not be fastened. When the low clearance operation is completed, return the ROPS to the secured upright position for all other tractor uses and transport.
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Page 23: Safety Rules
SAFETY/DECALS Tractor Roll Over ROPS is a special safety unit. After an accident, The ROPS must be replaced so that you will get the same protection as a new ROPS. ROPS, the seat, the seat belts and all the mounting, accessories and wiring inside the operator’s protective area must be carefully checked after a tractor accident and all parts with damage should be replaced immediately. - Page 24 SAFETY/DECALS Holding and Adjustment STEP3 REGULAR POSITION POSITION PIN ROPS BAR While holding the ROPS bar CAREFULLY remove the position pins. STEP4 POSITION PIN STEP1 LOCK BOLT LOCK NUT Down the ROPS bar slowly for the second position. While holding the ROPS bar carefully install Loosen the lock nut and the lock bolt.
- Page 25 SAFETY/DECALS SECOND POSITION STEP8 POSITION PIN Down the ROPS bar slowly from the second position. While holding the ROPS bar carefully install STEP6 the position pins. STEP9 POSITION PIN LOCK PIN POSITION PIN LOCK PIN Remove the lock pin from the position pin. Install the lock pin to the position pin.
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Page 26: Specifications
SPECIFICATIONS DIESEL ENGINE GENERAL TYPE Three Cylinders, Four Cycle, Valve in Cylinder Head, Cross Flow Porting FIRING ORDER 3016 ............1-3-2 3616 ............1-2-3 BORE 3016 ............78mm (3.071 inch) 3616 ............84mm (3.307 inch) STROKE 3016 ............92mm (3.622 inch) 3616 ............100mm (3.937 inch) PISTON DISPLACEMENT 3016 ............1318cm 3 (80.43 inch3) 3616 ............1662cm 3 (101.4 inch3) - Page 27 SPECIFICATIONS ENGINE LUBRICATION SYSTEM OIL PRESSURE 3016 ............49 kPa (7.1psi) 3616 ............39.2 to 58.8 kPa (5.7 to 8.5 psi) FUEL SYSTEM Fuel Injection Pump 3016 ............BOSCH M type ND-PFR, DENSO 3616 ............BOSCH-PFR Fuel Injectors 3016 ............Throttle Type, DENSO 3616 ............Throttle Type, BOSCH AIR INTAKE SYSTEM TYPE .........
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Page 28: Power Train
SPECIFICATIONS POWER TRAIN TRACTOR BRAKES TYPE ..........Wet Disk Plate Type OPERATION ........Mechanical PARKING BRAKES ......Hand Operating Lock Type TRANSMISSION TYPE GEAR DRIVE ......Synchromesh on Shuttle (Forward-Reverse Position) and main Gear Shift of constant mesh with Two Ranges of Selective Sliding Gears HYDROSTATIC DRIVE ..Hydrostatic Transmission with Three Ranges of Selective Sliding Gears RANGES OF SELECTIVE SLIDING GEARS... - Page 29 SPECIFICATIONS CLUTCH TYPE, DIAMETER GEAR DRIVE ......Dry, Single Disc, Diaphragm Type, 215mm (8.46 Inch) HYDROSTATIC DRIVE ..Dry, Single Disc, Diaphragm Type, 215mm (8.46 Inch) OPERATION ......Mechanical MECHANICAL FRONT DRIVE (MFD) FRONT AXLE ........Spiral Bevel Gear Type Differential with Bevel Gear Reductions DIFFERENTIAL LOCK TYPE GEAR DRIVE ......Controlled by Pedal on the RH Step and Mechanically...
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Page 30: Hydraulic System
SPECIFICATIONS HYDRAULIC SYSTEM HYDRAULIC PUMP TYPE .............Front Mounted, Engine Driven, Pressure Loading Gear Type CAPACITY PUMP FOR THREE POINT HITCH 3016..............29.6 l/min (7.8GPM) at 2600 Engine RPM 3616..............29.0 l/min (7.7GPM) at 2600 Engine RPM PUMP FOR POWER STEERING 3016..............12.7 l/min (3.4GPM) at 2600 Engine RPM 3616..............12.7 l/min (3.4GPM) at 2600 Engine RPM... - Page 31 SPECIFICATIONS REAR POWER TAKEOFF (PTO) PTO Type GEAR DRIVE..........Independent PTO HYDROSTATIC DRIVE.........Live PTO (Internal over running clutch) LOCATION ........At the rear of transmission ROTATION ........Clockwise from rear of tractor SHAFT SIZE .........34.9 mm (1.375 Inch) Diameter, 6Splines SPEED .........540 RPM at 2376 Engine RPM MID POWER TAKEOFF (PTO) OPTION PTO Type GEAR DRIVE ..............Independent PTO...
- Page 32 SPECIFICATIONS OVERALL LENGTH (TO END OF LOWER LINK) 3016 / 3616 ............3080 mm (121.3 inch) OVERALL WIDTH (TO END OF TIRE) 3016 (15x19.5) ...........1600 mm (63 inch) 3616 (43x16.00-20) ..........1575 mm (62 inch) HEIGHT (TO TOP OF ROPS) 3016 (15x19.5) ...........2069 mm (81.5 inch) 3616 (43x16.00-20) ..........2145 mm (84.4 inch) 3616 CABIN (43x16.00-20) ........2107 mm (83 inch) WHEELBASE...
- Page 33 SPECIFICATIONS SPEED CHART 3016 Gear Drive Speed : miles/h(km/h) Range shift Gear shift Tire size 0.9(1.5) 0.8(1.2) 1.3(2.1) 1.1(1.8) 2.0(3.2) 1.6(2.6) Industrial tires 3.0(4.8) 2.5(4.0) (Front/Rear) 3.4(5.4) 2.8(4.5) 4.8(7.7) 4.0(6.5) 27x8.50-15/15x19.5 7.2(11.7) 6.1(9.8) 11.0(17.7) 9.2(14.8) 11.9(19.1) 9.9(16.0) Hydrostatic Drive Range shift Tire size 0-2.9(4.7) 0-1.5(2.4)
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Page 34: Instruments/Controls
INSTRUMENT/CONTROLS INSTRUMENTS AND INDICATORS 1.TACHOMETER AND HOUR METER ●The tachometer shows the engine speed in TACHOMETER revolutions per minute (RPM). A symbol on the face indicates the correct Power Take Off (PTO) operating speed. ●The tachometer displays "Engine rotational speed / minute" (RPM) . ●The symbol of the shape of the cogwheel directs the speed that uses appropriate PTO. - Page 35 INSTRUMENT/CONTROLS 2. ENGINE COOLANT TEMPERATURE GAUGE The gauge indicates the coolant temperature when the starter key switch is in ON position. If the engine overheats, the pointer moves turns the up side into position area. In this case, stop the engine immediately and check for the cause.
- Page 36 INSTRUMENT/CONTROLS 5. ENGINE GLOW PLUG INDICATOR This signal indicates the correct functioning of the glow plug circuit. When the glow plugs have reached the correct temperature for engine starting, the glow plug indicator lamp will be turned off. 6. CHARGE INDICATOR The charge indicator shows the battery is being discharged.
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Page 37: Cabin
INSTRUMENT/CONTROLS OPERATING CONTROLS Control Switches 1. STARTER KEY SWITCH (See page 136 for CABIN type) The starter key switch can be removed in the OFF position. Three switch positions are as follows: Position (OFF) Engine and all lamps except the turn signal and flasher lamps are turned off. - Page 38 INSTRUMENT/CONTROLS 2. ENGINE SPEED CONTROL LEVER Pull the engine speed control lever to the ENGINE SPEED CONTROL LEVER rearward to increase the engine speed. Push DECREASE the engine speed control lever forward to decrease the engine speed. INCREASE 3. LAMP SWITCH Three position switch as follows: ALL lamps are OFF.
- Page 39 INSTRUMENT/CONTROLS 5. TURN SIGNAL SWITCH To indicate that you are going to turn the tractor to the RIGHT, move the turn signal switch to right . To indicate that you are going to turn the tractor to the LEFT, move the turn signal switch to left .
- Page 40 INSTRUMENT/CONTROLS Control Levers and Pedals (Gear Drive) (Hydrostatic Drive) 1.ACCELERATOR PEDAL (Gear Drive Only) Use this pedal when operating the tractor on the road. Press the pedal down to increase the en- ACCELERATOR PEDAL gine speed. NOTE: The engine speed control lever must be set to give the slowest engine speed when the throttle pedal is used.