Mahindra ML170 series Operator's Manual & Installation Instructions

Mahindra ML170 series Operator's Manual & Installation Instructions

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OPERATOR'S MANUAL &
INSTALLATION INSTRUCTION
'ML170' Series
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Summary of Contents for Mahindra ML170 series

  • Page 1 OPERATOR'S MANUAL & INSTALLATION INSTRUCTION 'ML170' Series Click here to go on INDEX Main Menu contactus@almats.com...
  • Page 2 Includes: Operator’s Manual and Installation Instructions Mahindra USA Model ML170 Front End Loader 1503-1066...
  • Page 3 WARRANTY CONDITIONS Warranty Coverage: Mahindra USA, Inc., herein referred to as Mahindra, undertakes to replace or repair any part of a Mahindra loader where damage has been proven to be caused by defects in material or workmanship. This Warranty is valid for a period of 1 year for all hydraulic components and attachments and for a period of 2 years for all other loader components from the date of the original retail sale.
  • Page 4 CONGRATULATIONS You are now the proud owner of a MAHINDRA ML170 Loader. This loader is a product of quality engineering and manufacturing. It is made of fine materials and under a rigid quality control system. It will give you long, satisfactory service. To obtain the best use of your loader, please read this manual carefully.
  • Page 5: Safety Precautions

    SAFETY Most tractor and/or loader equipment accidents can be avoided by following simple safety precautions. The safety information given in this manual does not replace safety codes, insurance requirements, federal, state, and local laws. Make sure your machine has the correct equipment required by your local laws and regulations. Understand that your safety and the safety of other persons are measured by how you service and operate this loader.
  • Page 6: Before Operation

    23. Do not modify, alter, or permit anyone else to modify or alter the loader, any of its components, or any loader function without first consulting a Mahindra dealer. 24. Assemble, remove, and reinstall the loader only as directed in this manual. Failure to do this could result in serious personal injury or death.
  • Page 7 SAFETY PRECAUTIONS 49. If you must handle large heavy objects, protect yourself by using caution, moving slowly, and avoiding bumps and rough ground. 50. If you must handle large heavy objects, protect yourself by never lifting load higher than necessary to clear the ground.
  • Page 8 SAFETY PRECAUTIONS AFTER OPERATION 80. Before leaving the tractor seat, lower attachment or loader boom to ground, stop engine, lock parking brakes, put all controls in neutral, relieve hydraulic pressure, and remove key before leaving operator's seat. 81. Before disconnecting hydraulic lines, relieve all hydraulic pressure. 82.
  • Page 9 DANGER, WARNING, AND CAUTION DECAL SAFETY MESSAGES 0595-3000 WARNING DECAL 1. Add recommended rear wheel ballast and/or rear counter-weight for stability. 2. Move wheels to widest recommended setting to increase stability. 3. Move and turn tractor at low speeds. 4. In transport carry the load low. 5.
  • Page 10 DANGER, WARNING, AND CAUTION DECAL SAFETY MESSAGES 0595-2190 CAUTION DECAL 24. To prevent bodily injury and loader instability when detaching loader, equip loader with a material bucket. 0595-3050 DANGER DECAL To avoid serious injury or death: 25. Unload only on a level surface. 26.
  • Page 11 SAFETY DECALS...
  • Page 12: Safety Decals

    2. Clean safety decals with soap and water and dry with a soft cloth. 3. Replace damaged or missing safety decals with new decals from your Mahindra Dealer. 4. If a component with a safety decal(s) affixed is replaced with a new part, make sure new safety decal(s) are attached in the same location(s) as the replaced components.
  • Page 13: Table Of Contents

    TABLE OF CONTENTS 1. Specifications ...........14 10. Pin On Bucket..........49 1.1. Attachment Specifications......14 10.1. Installation Instructions To Pin On Quick Attach ............. 49 10.2. Installation Instructions Direct To Loader 49 2. Introduction ............15 11. Pin On Bale Spear .......... 50 3.
  • Page 14 19. Installing Bucket Or Attachment To Skid 22.4. Operating Instructions......70 Steer Tool Carrier...........64 19.1. Operating Instructions......64 23. Skid Steer Pallet Fork ........71 23.1. Skid Steer Pallet Fork ......72 20. Removing Bucket Or Attachment From Skid 23.2. Assembly Instructions......72 Steer Tool Carrier...........67 23.3.
  • Page 15: Specifications

    1. SPECIFICATIONS Model ML170 Front End Loader For Use With Model 7010 Tractor SPECIFICATIONS OF LOADER: ........................ML170 Maximum Lift Height to Pivot Pin ....................11’ 0" (132") Maximum Lift Height under Level Bucket................... 10’ 3" (123") Clearance with Bucket Fully Dumped ................8’ 6-1/2" (102.50") Reach at Maximum Lift Height (to Grill Guard) ..............
  • Page 16: Introduction

    If, at any time, you have a service problem with your loader or need new parts, contact your local Mahindra dealer. Your dealer will need the loader model number and serial number to give you prompt, efficient service. The serial number plate is located on the LH inside front area of boom.
  • Page 17: Installation Instructions

    3. INSTALLATION INSTRUCTIONS CAUTION: Equip your tractor with a ROPS cab or frame for your protection. See your tractor/ROPS Operator Manual for correct seat belt usage. Read entire instructions before beginning to install the loader. Personal injury and machine damage may be prevented if you read and understand these instructions and special safety messages.
  • Page 18: Mounting Kit Installation

    3.2. MOUNTING KIT INSTALLATION 3.2.1. Position the tractor and loader on a hard level surface under a hoist. 3.2.2. Remove front weights from tractor. IMPORTANT: Do not tighten any hardware until all components are attached onto the tractor. CAUTION: Lift and support all loader components safely. 3.2.3.
  • Page 19 3.2.6. With hoist supporting Center Bracket center bracket, install 16mm x 2.0P x 30mm Grade 8.8 hex bolts and 5/8" lockwashers, 2 places inside and 2 places outside of bracket in front area of cab. Do not remove hoist. 16mm x 2.0P x 30mm Grade 8.8 Hex Bolt and 5/8"...
  • Page 20 3.2.9. Install rear rail to rear axle as shown re-using bolts and lockwashers just removed along with 1/2" flatwashers included with mounting kit. Position of bolts previously removed. Tractor Bolt and Lockwasher along with Mounting Kit 1/2" Flatwasher, 2 places each side Rear Rail, 1 place each side 3.2.10.
  • Page 21 A. Identify hardware size and grade. B. Refer to Torque Chart, page 78 and find correct torque for your hardware size and grade. C. Torque hardware to this specification unless otherwise specified. IMPORTANT NOTE: To keep mounting kit hardware from loosening during loader operation, hardware must be torqued to specifications.
  • Page 22: Hydraulic Installation

    3.3. HYDRAULIC INSTALLATION 3.3.1. Remove RH cab console components to reveal Front of Tractor existing console bracket. Save console components and console hardware. Center of Cab RH Cab Wall Existing Console Bracket (installed on tractor). 3.3.2. Remove RH cab floor plate cover to reveal opening to outside of cab.
  • Page 23 IMPORTANT NOTE: Two flatwashers must be used on top bolt between controller and console bracket to tilt handle toward operator. Do not use flatwashers on bottom bolt. Two 5/16" spacer flatwashers on top bolt only. No Flatwashers on bottom bolt. Existing Console Bracket Single Level Controller Front of Tractor...
  • Page 24 3.3.10. From RH side of tractor underneath cab, remove hydraulic hose connecting tractor pressure port to tractor power beyond port. Keep tractor fittings in place. Tractor Power Beyond Port Location. Tractor Hose – Remove. Tractor Fittings – Do Not Remove. Tractor Pressure Port Location.
  • Page 25 3.3.15. Loaders That Are Not Equipped With Hydraulic Self Leveling: Rotate loader valve so that Port "D" is upward. Install orifice fitting by dropping it into Port "D" with slot of orifice facing upward. Screw fitting into Port "D" to secure orifice into port. (Do not install orifice on Loaders equipped with Hydraulic Self Leveling.) Port "D"...
  • Page 26 Front of Tractor 3.3.17. Install valve mount to tractor mount located under RH side of cab behind cab step that was just removed. Secure using 8mm x 20mm hex bolt and 5/16" lockwasher, 3 places. Valve Mount 8mm x 1.25P x 20mm Hex Bolt and 5/16"...
  • Page 27 A. Thread large jam nuts entire length of threaded hubs and onto cables. B. Place dual flange over both cables. C. Thread sleeves entire length of threaded hubs and onto cables. D. Thread small jam nuts onto cable threaded rods until they bottom out on threads.
  • Page 28 Single Lever Cable Adapter Group Controller Valve Solid Post – located front and center of Tractor Triangle Floorboard Plates Raise and Lower (Lift) Cable Frontward Dump and Rollback (Tilt) Cable Backward Pressure "IN" Port Pressure "IN" Line 17" hose (opposite of power beyond port) Return "OUT"...
  • Page 29: Loader Installation

    3.4. LOADER INSTALLATION 3.4.1. Remove all loader components from shipping package. CAUTION: Lift and support all loader components safely. IMPORTANT: Do not extend tilt cylinders without attachment pinned to loader. Failure to follow these instructions could cause loader damage and void warranty. 3.4.2.
  • Page 30: Connect Hydraulics

    3.5. CONNECT HYDRAULICS 3.5.1. Verify all working port hose connections. (C) Connect Port "C" to Tilt Cylinder Base End (D) Connect Port "D" to Tilt Cylinder Rod End (B) Connect Port "B" to Lift Cylinder Rod End (A) Connect Port "A" to Lift Cylinder Base End (1) "PBY"...
  • Page 31: Bucket Level Indicator

    3.6. BUCKET LEVEL INDICATOR Hex Bolt 5/16" 3.6.1. Install bucket level x 1-1/2" Grade 5, indicator rod assembly into 5/16" Lockwasher, bucket level indicator tube and 5/16" Flatwasher assembly. 3.6.2. Attach bucket level Bucket Level Indicator Tube indicator tube assembly to Assembly base end of RH tilt cylinder using 5/16 x 1-1/2"...
  • Page 32: Pre-Operation Instructions

    4. PRE-OPERATION INSTRUCTIONS 4.1. HYDRAULIC FLUID Check the tractor hydraulic fluid level and fill, if required. 4.2. INITIAL LOADER OPERATION NOTE: If any loader cavitation is noticed during loader operation, check tractor hydraulic fluid level and correct. NOTE: Keep engine speed at low idle during the initial loader operation. CAUTION: Escaping hydraulic fluid under pressure can have sufficient force to Cardboard...
  • Page 33: Loader Mounted Valve Equipped With

    4.4. LOADER MOUNTED VALVE EQUIPPED WITH SINGLE HANDLE CONTROLLER ON A LOADER NOT EQUIPPED WITH HYDRAULIC SELF LEVEL OPTION 4.4.1. LOADER WITHOUT SELF LEVEL VALVE: Your loader utilizes a loader mounted valve equipped with single handle control and it will function as described. Number 3 Position: Number 5 Position: Push the handle full forward...
  • Page 34: Regenerative Dumping Position

    4.8. REGENERATIVE DUMPING POSITION The loader valve has a "Feel Position Regenerative Spool" incorporated in the attachment spool. The tilt cylinders must be connected to this spool allowing the operator to choose normal dump or fast dump during loader operation. NOTE: Use normal dump position when digging with loader.
  • Page 35: Daily Maintenance & Lubrication

    5. DAILY MAINTENANCE & LUBRICATION 5.1. DAILY CHECKS 5.1.1. Check all hardware daily before operation. Tighten hardware to torque values as specified in the Torque Chart, page 78 unless otherwise specified. IMPORTANT NOTE: To prevent mounting kit hardware from loosening during operation always torque mounting kit hardware to specified torque noted in Loader Operator Manual.
  • Page 36 5.2.3. During initial setup, and as required; apply a small amount of grease to each tower in areas of tower bottom receiver (A), tower top receiver (B), and handle pin bushing (C). This will aid in parking loader. Tower 5.2.4. Before servicing your tractor, always do one of the following. .
  • Page 37: Service Areas

    5.3. SERVICE AREAS 5.3.1. RH SIDE SERVICE NOTE: If a lift cylinder hose is replaced, always locate and secure hose as shown in photo to prevent hose from being pinched between loader and cylinder causing damage to hose. RH Lift Cylinder Base End Hose RH Lift Cylinder Rod End Hose Nylon Ties NOTE: Route hoses so they either do not contact...
  • Page 38: Operating Instructions

    6. OPERATING INSTRUCTIONS The loader should be operated with the tractor engine running from 1700 to 2200 rpm. Excessive speeds are dangerous, and may cause bucket spillage and unnecessary strain on the tractor and loader. When operating in temperatures below 30 F, run the tractor engine below 1200 rpm until the hydraulic fluid temperature exceeds 30 The following text and illustrations offer suggested loader and tractor operating techniques.
  • Page 39: Dumping The Bucket

    6.4. DUMPING THE BUCKET Lift the bucket just high enough to clear the side of the vehicle. Move the tractor in as close to the side of the vehicle as possible, then dump the bucket. 6.5. LOWERING THE BUCKET After the bucket is dumped, back away from the vehicle while lowering and rolling back the bucket.
  • Page 40: Peeling And Scraping

    It is important to keep the bucket level when approaching a bank or pile. This will help avoid gouging the work area. 6.8. PEELING AND SCRAPING Use a slight bucket down angle, travel forward, and hold the lift control forward to start the cut. Make a short cut and breakout cleanly.
  • Page 41: Handling Large Heavy Objects

    Operate at right angles to the ditch, taking as big a bite as the tractor can handle. Leave dirt that drifts over the side of the bucket for final clean up. Pile dirt on the high side for easier backfilling on a slope.
  • Page 42: Dismounting The Loader

    7. DISMOUNTING THE LOADER CAUTION: Always park loader with material bucket attached to the loader. CAUTION: Before leaving the tractor seat, lower attachment or loader boom to ground, stop engine, lock brakes, relieve hydraulic pressure, and remove key. CAUTION: Do not stand, walk, or work under a raised loader or attachment unless it is securely blocked or held in position.
  • Page 43 7.1.4. Remove snap pins from handle pins located in bearing boxes. Bearing Box Handle Pin Snap Pin 7.1.5. Remove handle pins from bearing boxes. Bearing Box Handle Pin 7.1.6. Remove parking stands from storage positions in the boom crosstubes. Return hairpin cotters to storage positions.
  • Page 44 7.1.8. Make sure long end of parking stand is located toward rear end of tractor. Photo shows parking stands in park position and loader ready to be dismounted. Parking Stands in Park Position with long end of stands positioned rearward. 7.1.9.
  • Page 45 7.1.11. Slowly drive tractor forward while (E) retracting tilt cylinders (F). Doing this will allow towers to guide loader as it is being parked off of tractor. This will allow loader to be held in position to clear exhaust during dismounting. 7.1.12.
  • Page 46: Mounting The Loader

    8. MOUNTING THE LOADER CAUTION: Do not stand, walk, or work under a raised loader or attachment unless it is securely blocked or held in position. Accidental movement of valve handle/handles or leaks in the hydraulic system could cause the loader to drop, or attachment to dump, causing severe injury. CAUTION: Do not allow bystanders in loader work area.
  • Page 47 8.1.7. Align bearing box top pin with tower top receiver guide post, both sides. Make sure loader is centered right to left on both towers. Bearing Box Top Pin Bearing Box Tower Top Receiver Guide Post Bearing Box Bottom Tower Top Receiver Tower Bottom Receiver Bearing Box Tower...
  • Page 48 8.1.13. Return parking stands to storage positions in the boom crosstubes. Secure using hairpin cotters. Hairpin Cotter in Storage Position. Parking Stand in Storage Position. 8.1.14. Remove rubber strap from RH cab hand rail. 8.1.15. Route hoses away from tractor exhaust. Loader Hoses (route toward center of tractor) Tractor Exhaust...
  • Page 49: Optional Grill Guard

    9. OPTIONAL GRILL GUARD 9.1. INSTALLATION INSTRUCTIONS 9.1.1. Attach grill guard to front of tractor. Secure re-using tractor hardware. Grill Guard. Tractor Hardware, 6 places. 9.1.2. Weight Frame of tractor can be attached to front face of Grill Guard. Secure re-using tractor hardware.
  • Page 50: Pin On Bucket

    10. PIN ON BUCKET IMPORTANT: Read safety information in this section and on decals before operating attachments. WARNING: To avoid serious injury or death from large round or square hay bale handling: • Use only Factory bale spear or bale retaining device handler attachment when handling round bales.
  • Page 51: Pin On Bale Spear

    11. PIN ON BALE SPEAR IMPORTANT: Read safety information in this section and on decals before operating attachments. IMPORTANT: It is not recommended that loader be detached with bale spear attached. Loaders will park safely; however, bale spear could be damaged during parking. Always detach loader with bucket or other loader Factory approved attachment attached.
  • Page 52: Pin On Bale Probe

    11.1. PIN ON BALE PROBE IMPORTANT: This spear is a high strength alloy – drop forged steel and should not be welded or heat- treated. IMPORTANT: Maximum load limit on super penetrator bale spear is 2,000 pounds. 11.2. ASSEMBLY INSTRUCTIONS 11.2.1.
  • Page 53: Pin On Pallet Fork

    12. PIN ON PALLET FORK IMPORTANT: Read safety information in this section and on decals before operating attachments. WARNING: The pallet fork attachment is specifically designed to engage and load palleted materials. Do not use forks to handle large loads such as bales, posts, etc. as they can fall or roll back onto operator causing serious injury or death.
  • Page 54: Pin On Pallet Fork

    12.1. PIN ON PALLET FORK 12.1.1. The Pin On Pallet Fork has two tines each 1-1/2" x 4" x 42". 12.2. ASSEMBLY INSTRUCTIONS 12.2.1. Install (4) guard to (7) pallet fork frame using (5) 1-2" x 1-1/2" bolt, lockwasher, flatwasher, and nut, 2 places each side.
  • Page 55: Optional Pin On Quick Attach System

    13. OPTIONAL PIN ON QUICK ATTACH SYSTEM IMPORTANT: Read safety information in this section and on decal before operating attachment. NOTE: Pin On Quick Attach System is optional equipment WARNING: Always read and follow operating instructions before operating Pin On Quick Attach System.
  • Page 56: Installing Bucket Or Attachment To Pin On Quick Attach

    14. INSTALLING BUCKET OR ATTACHMENT TO PIN ON QUICK ATTACH CAUTION: Before leaving the tractor seat, stop the engine and lock brakes when installing or removing bucket or attachment. CAUTION: Do not stand, walk, or work under a raised loader or attachment unless it is securely blocked or held in position.
  • Page 57 14.2.4. Roll quick attach forward by extending tilt cylinders just enough to allow pin on quick attach receiver to engage bucket or attachment upper pin. Drive tractor forward, aligning quick attach with bucket or attachment. Bucket or Attachment Upper Pin Quick Attach Receiver –...
  • Page 58 14.2.7. Check that bucket or attachment is securely attached to pin on quick attach by raising loader boom 3 to 4 feet, dumping bucket or attachment against stops, and checking to be sure bottom of bucket or attachment does not roll forward away from pin on quick attach.
  • Page 59: Removing Bucket Or Attachment From Pin On Quick Attach

    15. REMOVING BUCKET OR ATTACHMENT FROM PIN ON QUICK ATTACH CAUTION: Before leaving the tractor seat, stop the engine and lock brakes when installing or removing bucket or attachment. CAUTION: Do not stand, walk, or work under a raised loader or attachment unless it is securely blocked or held in position.
  • Page 60: Service And Lubrication For Pin On Quick Attach

    16. SERVICE AND LUBRICATION FOR PIN ON QUICK ATTACH 16.1. KEEP THESE AREAS CLEAN 16.1.1. Keep these areas clean to allow pin on quick attach system to function properly. IMPORTANT: To maintain your Pin On Quick Attach System functioning properly, always inspect Pin On Quick Attach System components for damage or wear.
  • Page 61: Optional Skid Steer Tool Carrier System

    17. OPTIONAL SKID STEER TOOL CARRIER SYSTEM IMPORTANT: Read safety information in this section and on decal before operating attachment. NOTE: Skid Steer Tool Carrier System is optional equipment WARNING: Always read and follow operating instructions before operating Skid Steer Tool Carrier System. 17.1.
  • Page 62: Skid Steer Tool Carrier System Service & Lubrication

    17.3. SKID STEER TOOL CARRIER SYSTEM SERVICE & LUBRICATION IMPORTANT: To maintain your Skid Steer Tool Carrier System functioning properly, always keep handle components and latching areas clean. Keep all these areas clean. Refer to 3 photos at right and below. IMPORTANT: To maintain your Skid Steer Quick Attach System functioning...
  • Page 63: Installation & Operation Of Skid Steer Tool Carrier System

    18. INSTALLATION & OPERATION OF SKID STEER TOOL CARRIER SYSTEM IMPORTANT: Read safety information in this section and on decal before operating attachment. WARNING: Always read and follow operating instructions before operating Skid Steer Tool Carrier System. 18.1. INSTALLATION INSTRUCTIONS IMPORTANT: Do not extend bucket cylinders without Skid Steer Tool Carrier installed on loader.
  • Page 64: Skid Steer Tool Carrier Handles In Engaged Position

    18.3. SKID STEER TOOL CARRIER HANDLES IN ENGAGED POSITION 18.3.1. To position handles into the handle engaged position, push skid steer tool carrier handle downward until they latch into position. Push Handles Downward. NOTE: Handles should be positioned parallel to ground if (2) Handles engaged position.
  • Page 65: Installing Bucket Or Attachment To Skid Steer Tool Carrier

    19. INSTALLING BUCKET OR ATTACHMENT TO SKID STEER TOOL CARRIER IMPORTANT: Refer to Pages 62 to 63 for instructions concerning Skid Steer Tool Carrier Handles Disengaged and Engaged Positions. CAUTION: Before leaving the tractor seat, stop the engine and lock brakes when installing or removing bucket or attachment.
  • Page 66 19.1.4. When Skid Steer Tool Carrier attachment is aligned with bucket or attachment, raise loader boom slowly making sure Skid Steer Tool Carrier vee components engage. Then roll Skid Steer bucket or attachment back slowly. 19.1.5. Position loader so attachment is approximately 1"...
  • Page 67 19.1.8. Check that bucket or attachment is securely attached to Skid Steer Tool Carrier by raising loader boom 3 to 4 feet, dumping bucket or attachment against stops, and checking to be sure bottom of bucket or attachment does not roll forward away from Skid Steer Tool Carrier Assembly.
  • Page 68: Removing Bucket Or Attachment From Skid Steer Tool Carrier

    20. REMOVING BUCKET OR ATTACHMENT FROM SKID STEER TOOL CARRIER IMPORTANT: Refer to Pages 62 to 63 for instructions concerning Skid Steer Tool Carrier Handles Disengaged and Engaged Positions. CAUTION: Before leaving the tractor seat, stop the engine and lock brakes when installing or removing bucket or attachment.
  • Page 69: Skid Steer Bucket

    21. SKID STEER BUCKET IMPORTANT: Read safety information in this section and on decals before operating attachments. WARNING: To avoid serious injury or death from large round or square hay bale handling: • Use only Factory bale spear or bale retaining device handler attachment when handling round bales.
  • Page 70: Skid Steer Bale Spear

    22. SKID STEER BALE SPEAR IMPORTANT: Read safety information in this section and on decals before operating attachments. IMPORTANT: It is not recommended that loader be detached with bale spear attached. Loaders will park safely; however, bale spear could be damaged during parking. Always detach loader with bucket or other loader Factory approved attachment attached.
  • Page 71: Skid Steer Bale Probe

    22.1. SKID STEER BALE PROBE IMPORTANT: This spear is a high strength alloy – drop forged steel and should not be welded or heat- treated. IMPORTANT: Maximum load limit on super penetrator bale spear is 2,000 pounds. 22.2. ASSEMBLY INSTRUCTIONS 22.2.1.
  • Page 72: Skid Steer Pallet Fork

    23. SKID STEER PALLET FORK IMPORTANT: Read safety information in this section and on decals before operating attachments. WARNING: The pallet fork attachment is specifically designed to engage and load palleted materials. Do not use forks to handle large loads such as bales, posts, etc. as they can fall or roll back onto operator causing serious injury or death.
  • Page 73: Skid Steer Pallet Fork

    23.1. SKID STEER PALLET FORK 23.1.1. The Skid Steer Pallet Fork has two tines each 1-1/2" x 4" x 42". 23.2. ASSEMBLY INSTRUCTIONS 23.2.1. Install (4) guard to (7) pallet fork frame using (5) 1-2" x 1-1/2" bolt, lockwasher, flatwasher, and nut, 2 places each side.
  • Page 74: Trouble Shooting Procedures

    24. TROUBLE SHOOTING PROCEDURES This Trouble Shooting Chart is provided for reference to possible loader operational problems. Determine the problem that best describes the operational problem being experienced and eliminate the possible causes as listed by following the correction procedures. For further assistance contact your dealer.
  • Page 75 PROBLEM POSSIBLE CAUSE CORRECTION Aeration of hydraulic fluid Refer to "Aeration of Hydraulic Fluid". Quick disconnect coupler restriction Check coupler connections. Repair or coupler. or replace. Hydraulic hose or tubeline Check hoses and tubelines for restriction (hoses/tubeline kinked or evidence of restriction. pinched).
  • Page 76 PROBLEM POSSIBLE CAUSE CORRECTION Loader drops with loader valve Cylinder Piston assembly leakage. Check cylinders for leakage. spool in "Centered" position (no external oil leakage evident.) Loader valve internal leakage. Replace loader valve and recheck. Note: A gradual drop over an extended period of time is a normal condition.
  • Page 77 Cycle lift cylinders and tilt cylinders. raising or lowering. Oil level too low. Add oil as required. Slow leakdown. Worn loader valve. Have authorized Mahindra dealer replace seals. Worn cylinder piston seals. Have authorized Mahindra dealer replace seals. Attachment will dump but will not Hydraulic circuit connected Check that Port "C"...
  • Page 78: Trouble Shooting For Loaders With Optional Self Leveling

    Color Tag to Loader Valve to Loader Cylinders Lift Base Green Lift Rod Blue Tilt Base Yellow Tilt Rod *NOTE: This service must only be accomplished by an Authorized Mahindra Service Person. Failure to follow these instructions will void warranty.
  • Page 79: Torque Chart

    25. TORQUE CHART...

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