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OPERATOR'S MANUAL
'60' Series
8560 2WD / 4WD
Tier - III Compliant
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Summary of Contents for Mahindra 60 Series

  • Page 1 OPERATOR'S MANUAL '60' Series 8560 2WD / 4WD Tier - III Compliant Click here to go on INDEX Main Menu contactus@almats.com...
  • Page 2 OPERATOR’S MANUAL ‘60’ Series 2WD/4WD Model - 8560 CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects and other reproductive harm. If this product contains a gasoline engine: The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
  • Page 3: Table Of Contents

    Contents About This Manual Switches Introduction Scuttle and Plow Lamp Switch Light Switch General Description Turn Signal Switch Owner Assistance Key Switch Owner’s Personal Data Hazard Switch ROPS Horn Safety Instructions Controls Safety Signs Operator Seat Universal Symbols Adjusting Seat Position LH and RH View of Engine Weight Adjustment Lamps...
  • Page 4 Contents PTO Speed Selection Tractor Storage Hydraulic System and Operation Using The Tractor After Storage Position Control-Operation Precautions Quadrant Assembly Operating The Tractor Position Control The Tractor Position Control Lever Stop Driving The Tractor Draft Control - Operation Servicing The Tractor Draft Control Operating The PTO (Power Take Off) Setting the Draft Control...
  • Page 5 Contents Bleeding The Fuel Filter Mixing of Lubricants Bleeding The Fuel Injection Pump Engine Oil Fuel Tank and Fuel Pipes Fluid for Power Steering Tamper Proofing Transmission, Hydraulics and Oil Immersed Brakes Fuel Filter Chassis Lubricant (CL) Servicing The Fuel Filter Front Axle Lubrication System Oil Specifications Chart...
  • Page 6: About This Manual

    Prior to delivery, the tractor was carefully inspected, both at the factory and by your Mahindra dealer, to ensure that it reaches you in optimum condition. To maintain this condition and ensure...
  • Page 7: Introduction

    If you need any information not given in this manual, or require the services of a trained mechanic, please get in touch with the Mahindra dealer in your locality. Dealers are kept informed of the latest methods of servicing tractors.
  • Page 8 Serial Numbers Note the serial number of your tractor. (Punched to the right side of engine). Always quote the serial number in any communication to your authorised Mahindra dealer. 60 Series 2WD/4WD, Model - 8560...
  • Page 9: General Description

    (LH side) the tractor. This enables to change the direction of tractor from forward to reverse (and vice versa) in any of the pre-selected gear combination. This feature is helpful in application like loader, dozer, leveler etc. 60 Series 2WD/4WD, Model - 8560...
  • Page 10: Owner Assistance

    Owner Assistance We at Mahindra USA Inc. and your Mahindra Dealer want you to be completely satisfied with your investment. Normally any problems with your equipment will be handled by your Dealer’s service department. Sometimes, however, misunderstanding can occur. If you feel that your...
  • Page 11: Owner's Personal Data

    Expiration of warranty : Nearest authorised Dealer Name Address Telephone No. : Fax No. Keep this operators manual safely for regular reference. Ensure that all operators have access to it and that they understand its contents. 60 Series 2WD/4WD, Model - 8560...
  • Page 12: Rops

    R O P S Roll Over Protective Structure (ROPS) Mahindra USA Inc. tractors are fitted with a frame for the protection of tractor operators to minimize serious operator injury resulting from accidental roll over. These frames, When improperly operated, a tractor can roll known as ROPS, form a safety zone within which the over.
  • Page 13: Safety Instructions

    Stay alert for holes and rocks in the terrain, and other hidden hazards. Slow down before you make a sharp turn. Driving forward out of a ditch or mired condition could cause tractor to tip over backward. Back out of these situations if possible. 60 Series 2WD/4WD, Model - 8560...
  • Page 14 Use slow moving vehicle (SMV) sign when driving on public road during both day & night time, unless prohibited by law. 60 Series 2WD/4WD, Model - 8560...
  • Page 15 Prevent Battery Explosions Keep sparks, lighted matches, and open flame away from the top of battery. Battery gas can explode. Never check battery charge by placing a metal object across the poles. 60 Series 2WD/4WD, Model - 8560...
  • Page 16 PTO lever in neutral as well. For additional safety keep, the engine starting key in OFF position, transmission in neutral position, hand brake lever engaged, PTO lever in disengaged position while servicing the tractor. 60 Series 2WD/4WD, Model - 8560...
  • Page 17: Safety Signs

    Safety Signs 60 Series 2WD/4WD, Model - 8560...
  • Page 18 Safety Signs 60 Series 2WD/4WD, Model - 8560...
  • Page 19 Safety Signs 60 Series 2WD/4WD, Model - 8560...
  • Page 20 Safety Signs - Applicable for 8560 4WD 60 Series 2WD/4WD, Model - 8560...
  • Page 21: Universal Symbols

    Lights Transmission oil temperature Horn Power take off Parking brake engaged Engine oil Power take off Work lamps pressure disengaged Air filter Lift arm/raise Differential lock Battery charge Lift arm/lower See operator's manual 60 Series 2WD/4WD, Model - 8560...
  • Page 22: Lh And Rh View Of Engine

    LH & RH View of Engine LH View : 1. Rotary Fuel Injection Pump 2. KKSB Unit 3. Starter Motor 4. Fuel Filter RH View : 1. Alternator 2. Hydraulic Tandem Pump 3. Dipstick 4. Oil Filter Engine 60 Series 2WD/4WD, Model - 8560...
  • Page 23: Lamps

    1. Rear Turn Signal (LH) 2. Reflector / Position Lamp (LH) 3. Rear Brake Lamp (LH) 4. Plow Lamp 5. Rear Turn Signal (RH) 6. Reflector / Position Lamp (RH) 7. Rear Brake Lamp (RH) 60 Series 2WD/4WD, Model - 8560...
  • Page 24: Controls, Instruments And Operations

    Operator Controls - LH, RH Switches The operator must be thoroughly acquainted with the location and use of all instruments and controls regardless of experience, must read this section carefully before attempting to operate the tractor. 60 Series 2WD/4WD, Model - 8560...
  • Page 25: Instrument Cluster

    10. 4WD Engagement indicator 23. PTO 1000 RPM Indicator 11. Low Oil Pressure Defect Indicator 24. Heater Indicator 12. Service Due Indicator 25. PTO 540 RPM Indicator 13. Trailer Indicator - Applicable for 8560 4WD 60 Series 2WD/4WD, Model - 8560...
  • Page 26: Rpm Meter

    This is a RED LED marked as “High Temp” and is located in the Temperature Gauge It will glow continuously when temperature of coolant rises above 103 C / 217.4 The pointer of Temperature gauge will lie in the RED band under such condition. 60 Series 2WD/4WD, Model - 8560...
  • Page 27: High Temperature Defect Indicator

    ON whereas a blinking R.H turn MINUTES of starting the engine. In such an indicator implies that the R.H.Turn Signal indicator of event, problem rectified tractor is ON. authorized Mahindra Dealer. 60 Series 2WD/4WD, Model - 8560...
  • Page 28: 4Wd Indicator

    This function is set for first 50th hour and thereafter for 250th hour of engine running. The operator is thus indicated for General Service Due. Resetting can be done by authorized Mahindra Dealer as soon as the general service is done. Low Oil Pressure Indicator Continued operation of engine despite the low oil pressure indicator glowing may lead to engine seizure.
  • Page 29: Switches

    In addition to the Key Switch, a combination of 3 nos. rotary and 1 Piano type switches is provided for various operations. 1. Scuttle and Plow Lamp Switch 2. Light Switch 3. Turn Signal Switch 4. Key Switch 5. Hazard Switch 60 Series 2WD/4WD, Model - 8560...
  • Page 30: Scuttle And Plow Lamp Switch

    Steering column. Position - Operates L.H. and R.H.Turn signal lamp simultaneously. This operation can be performed even if the Key Switch is in OFF position. Horn Pressing the horn push pad will blow the horn. 60 Series 2WD/4WD, Model - 8560...
  • Page 31: Controls

    11. Draft Control Lever 18. IPTO Clutch Lever 5. Hand Throttle Lever 12. Range Shift Lever 19. Can Holder 6. Brake Pedal LH 13. Position Control Lever 7. Brake Pedal Latch 14. Speed Shift Lever 60 Series 2WD/4WD, Model - 8560...
  • Page 32: Operator Seat

    1. Pull belt end (D) across operator lap. 2. Install tab into buckle. A click will be heard when the tab locks into the buckle. Release Seat belt Press red button (B). The seat belt will automatically retract. 60 Series 2WD/4WD, Model - 8560...
  • Page 33: Hand Throttle Operation

    Can Holder A Can holder is located at the LH side of operators seat on the platform. Glove Box A small utility box is located in front of operator’s seat near the steering column. 60 Series 2WD/4WD, Model - 8560...
  • Page 34: Tilt Steering

    1. Depress clutch pedal and stop the tractor motion completely. 2. Press the lever down to engage the drive. 3. Lift the lever upwards to disengage the drive. engage disengage Engagement lever while the tractor is in motion. 60 Series 2WD/4WD, Model - 8560...
  • Page 35: Brake

    3. Remove foot from the brake pedals. Both pedals should now be released from the lock position. Always ensure to unlock parking brake before driving the tractor. Always lock the parking brake when the tractor is left unattended. 60 Series 2WD/4WD, Model - 8560...
  • Page 36: Differential Lock Pedal

    "Independent PTO" (IPTO) operation. Main clutch gives drive to the transmission and is operated by clutch pedal. Depressing the clutch pedal fully disengages the drive to gearbox for selection of different speeds. 60 Series 2WD/4WD, Model - 8560...
  • Page 37: Ipto Clutch

    Do not approach or work on the PTO shaft or equipment while the PTO is in motion. Shut-off engine and the PTO and wait for all movement to stop before working on the PTO or equipment. 60 Series 2WD/4WD, Model - 8560...
  • Page 38: F-R Shuttle Shift Lever

    2. Choose H, M or L speed range to match work application. 3. Release clutch pedal gradually. Refer Chart for road speed of tractor in different positions. Never shift Range shift lever while the tractor is in motion. 60 Series 2WD/4WD, Model - 8560...
  • Page 39: Speed Shift Lever

    2. Connect pressure line of Loader valve to elbow (B). 3. Connect High Pressure Carry-Over line (HPCO) of Loader valve to elbow (C). 4. Remove the plug from adapter (D). Connect tank line of Loader valve to adapter (D). 60 Series 2WD/4WD, Model - 8560...
  • Page 40: Opening The Hood

    (D) or (E) as indicated. Closing the Hood 1. Ensure that side panels are properly locked. 2. Fold the stay rod and lock it in the hood. 3. Press the hood downwards till it gets locked. 60 Series 2WD/4WD, Model - 8560...
  • Page 41: Opening Side Panels

    1. Locate the bottom holes in panel around the locating pin (H) and then in (G). 2. Gently press the panel against tractor. 3. Turn the lock (F) until the panel is locked. Front Pin Rear Pin 60 Series 2WD/4WD, Model - 8560...
  • Page 42: Emission Control System

    The Emission Control System Indicator will glow continuously indicating presence of fault in ECS. Thus appropriate quantity exhaust The tractor needs attention by Mahindra recirculated into the engine cylinder under various Authorised Dealer immediately. engine operation conditions. 60 Series 2WD/4WD, Model - 8560...
  • Page 43: Pto Speed Selection

    Do not approach or work on the PTO shaft or equipment while the PTO is in motion. Shut-off engine and the PTO and wait for all movement to stop before working on the PTO or equipment. 60 Series 2WD/4WD, Model - 8560...
  • Page 44: Hydraulic System And Operation

    7. Adjustable Lift Rod RH 8. Lateral Stabiliser RH 9. Lower Link RH Quadrant Assembly 10. Position Control Lever 11. Position Control Stop Screw 12. Draft Control Stop Screw 13. Draft Control Lever Tractor Front 60 Series 2WD/4WD, Model - 8560...
  • Page 45: Position Control-Operation

    4. Set the position control stop screw (C) against the PC lever & tighten the knob. Whenever the lever is returned to the stop from the lift position, the implement will return to and remain at the preset height. Tractor Front 60 Series 2WD/4WD, Model - 8560...
  • Page 46: Draft Control - Operation

    If the rear wheel drops into a furrow, the reverse will occur. Tractor Front Thus under all operating conditions, the “Vary-Touch” system provides maximum traction and constant implement depth. 60 Series 2WD/4WD, Model - 8560...
  • Page 47: Three Point Linkage

    Lower Hole (C) : Attach toplink to hole (C) where very Low draft sensitivity is required Viz. Plow in hard soil. Contact your Mahindra dealer to understand hitching position of toplink for specific implements used by you. Telescopic Lower Links...
  • Page 48: Adjustable Lift Rods

    Placing the locating pin in (C) position shall keep the stabilizer and implement in “Fixed” position. Placing the locating pin in (D) position shall keep the stabilizer and implement in “Float” position. We recommend to use the fixed position while transporting the implement. 60 Series 2WD/4WD, Model - 8560...
  • Page 49: Attachments

    4. Lock the “R” pins. 5. See your implement operator’s manual for drawbar positions. Drawbar Positions Dist. of Implement Pin Hole from PTO shaft end (in) Max. Vertical (kg) 1000 Load On Drawbar (lb) 1763 2204 60 Series 2WD/4WD, Model - 8560...
  • Page 50: Attaching Pto Driven Implement

    If increased drawbar pull is required to suit different applications and conditions, only experience can indicate the correct amount of extra weight required, it may be sometimes necessary to use both cast iron wheel weights and liquid ballast. For procuring additional weights if required contact your Mahindra dealer. 60 Series 2WD/4WD, Model - 8560...
  • Page 51: Wheel Tread Adjustment

    1, 2, 5 An arrow is marked on the sidewall of the tire, # For Front Tire Size 11L x 15 which must always point in the direction of forward rotation to obtain maximum traction. 60 Series 2WD/4WD, Model - 8560...
  • Page 52: Adjustment Of Front Wheel Tread - 4Wd

    The rear wheel tread obtained with Rear Tire size 16.9 x 28 forward rotation to obtain maximum traction. is as follows : Offset inch inch inch inch inch 1509 1600 1712 1803 1916 Rear Wheel 59.4 67.4 75.4 60 Series 2WD/4WD, Model - 8560...
  • Page 53: Pneumatic Tires

    11L x 15 8PR F-2M TL Agricultural 14.7 2090 @ 25 (2WD) 11.2 x 24 6PR R1 TL Agricultural 20.1 2320 @ 26 Front (4WD) 12.5 / 80 x 18 10PR R4 TL Industrial 17.4 4710 @ 46 60 Series 2WD/4WD, Model - 8560...
  • Page 54: Care Of Tires

    Inflation pressure affects the amount of weight that a tire may carry. Do not over or under inflate the tires. Never attempt tire repairs on a public road or highway. 60 Series 2WD/4WD, Model - 8560...
  • Page 55: Operating Instructions

    2000. available with Mahindra dealer. Contact your The starter safety switches are provided on the transmission nearest Mahindra dealer for further details on speed shifter and PTO lever. The tractor can be started installation and maintenance of glow plugs.
  • Page 56: Indications On Instrument Cluster

    4 - If Transmission and PTO are in neutral. glow, 5 - If Park brake is engaged. 14, 15 & 5 - If Park brake is engaged. 24 - It shall continue to glow for 35 seconds. 60 Series 2WD/4WD, Model - 8560...
  • Page 57: Driving The Tractor

    1 min and shut drain into a container. Fill the system with off the engine. Remove the key and apply the calibrating oil (if available) of 4 US gallon (15 lit.) parking brake. quantity. 60 Series 2WD/4WD, Model - 8560...
  • Page 58: Precautions

    Shifting System which becomes operative only if the transmission is in neutral position to complete the starting circuit. Do not bypass the safety Key Switch. Consult your Mahindra tractor dealer if your safety starting switch malfunctions. 5. Avoid accidental contact with the gear shifter lever while the engine is running.
  • Page 59: The Tractor

    7. Always check overhead clearance, especially when 10. Do not short the Alternator output leads to check transporting the tractor. its working. 60 Series 2WD/4WD, Model - 8560...
  • Page 60: Operating The Pto (Power Take Off)

    9. If the original fuel tank cap is lost, replace it with Trailer must have signs and lights as required by Mahindra approved cap. A non-approved cap may law. not be safe.
  • Page 61: Do's And Dont's

    DON’T - Run the tractor if the power steering system is damaged. In this condition, contact the dealer. DON’T - Park tractor gradient with transmission gear engaged and with no parking brake. 60 Series 2WD/4WD, Model - 8560...
  • Page 62: Maintenance

    It is important that if the thermostat is defective, do not attempt to repair it, replace with new. When installing a Do not run the Engine without Thermostat new thermostat, ensure the valve is facing upward. The Valve. thermostat operating temperature is 180 60 Series 2WD/4WD, Model - 8560...
  • Page 63: Water Pump

    Slippage of belt on pulley can cause over heating. The Fan based NLGI-2 grease with EP additives. belts shall always be dry and free from oil or Grease. Contact your Mahindra dealer for grade of Incorrect belt tension results in its rapid wear. grease to be used under extreme ambient Main drive pulley is assembled on a roller bearing mounted conditions.
  • Page 64: Adding Coolant To The System

    60/40 radiator coolant is drained. Freeze Protection -36.67 Boil over protection +265 +275 (with 13 psi (0.91kg/cm ) radiator cap) Recommended change period : 1 year or when ever the radiator water is drained. 60 Series 2WD/4WD, Model - 8560...
  • Page 65: Transmission Oil Cooler

    Reassemble the trash guard after cleaning. Trash Guard Intercooler Further, to take out trash guard (H) of intercooler, remove required mounting hardwares (I) and take out trash guard. Clean it thoroughly. Reassemble the trash guard after cleaning. 60 Series 2WD/4WD, Model - 8560...
  • Page 66: Adjusting The Valve Clearance

    Repeat the process until clearance for each set of valves is Clearance adjusted. (Cold Values) Inch 0.012 0.016 Replace the valve housing and ensure that the valve housing gasket makes an oil tight seal with the cylinder head. Use a new gasket, if necessary. 60 Series 2WD/4WD, Model - 8560...
  • Page 67: Air Intake System

    Do not use dirty or damaged paper element as the impure air may severely reduce the engine performance/ life. Hose and Clamps Check Hose clamps for proper tightness. Safety Cartridge 60 Series 2WD/4WD, Model - 8560...
  • Page 68: Fuel System

    In order to prevent tampering, a tamper-proof arrangement is provided on Fuel Injection Pump consisting of SPECIAL SEALS. Any FIP related work should be carried at Mahindra / BOSCH authorised dealership. 60 Series 2WD/4WD, Model - 8560...
  • Page 69: Fuel Filter

    Remove the filter insert from the bowl and discard it. Clean the filter bowl and assemble the filter using new filter element. Tighten the centre bolt to a torque of 2 kg.m. Bleed the secondary stage fuel filter similarly. 60 Series 2WD/4WD, Model - 8560...
  • Page 70: Lubrication System

    3. Stop the engine immediately if leakage or abnormal Filling oil consumes time. Allow sufficient time sound is observed. Get the cause identified and rectified for the oil to settle down in crankcase. before proceeding further. 60 Series 2WD/4WD, Model - 8560...
  • Page 71: Electrical System

    Maintaining the electrical system in good working order will enable the alternator to provide the current needed necessary to keep battery fully charged thus ensuring maximum efficiency of the electrical devices. 60 Series 2WD/4WD, Model - 8560...
  • Page 72: Alternator

    1. Never make or break any of the charging running steadily at working speed. circuit connections, including the battery when engine is running. If the Battery Charging Indicator glows, have the equipment checked by your Mahindra tractor dealer. 2. Never short charging components to ground.
  • Page 73: Hydraulics And Transmission

    1. Open filler cum breather (B) of both rear axle. 2. Add 0.66 US gallon oil in each rear axle. 3. Clean the breather with diesel. 4. Refit breather. Oil Filling Adding Oil to Rear Axle 60 Series 2WD/4WD, Model - 8560...
  • Page 74: Hydraulic Suction Filter And

    Bolt (C). Battery Box Swung Open NOTE : The hydraulic suction filter though resembles with engine oil filter, it differs in construction and usage. Hence these are not interchangeable. 60 Series 2WD/4WD, Model - 8560...
  • Page 75: Hydraulics And Transmission Strainer

    Clean the suction strainer during every oil change. The Suction strainer (A) is located on R.H.Side of rear housing as indicated in the given figure. For Service / Replacement of strainer, contact your Mahindra Dealer. Transmission Oil Drain Six drain plugs (C to H) are provided on the transmission for draining transmission oil.
  • Page 76: Power Steering

    Clean off around filler caps before checking oil level. Investigate and correct any external leakage in the steering system. Comply with the manufacturers specifications for replacing the filter, first change after 50 hrs. and then 1000 hrs. subsequently. 60 Series 2WD/4WD, Model - 8560...
  • Page 77: Front Axle - Front Wheel "Toe-In" Check

    It is advisable to leave the bearing (E) in place and clean with a brush and solvent. Before reassembling the bearings, repack the rollers with new grease. 60 Series 2WD/4WD, Model - 8560...
  • Page 78: Clutch Pedal Free Play

    2. Pull out Lockpin (B) out of yoke (C). 3. Loosen jam nut (D). 4. Lock the turn buckle (E) by spanner. 5. Turn the yoke anticlockwise (from eyesight view) to decrease play and clockwise to increase play. 60 Series 2WD/4WD, Model - 8560...
  • Page 79: Brake Pedal Free Play

    1. Unlock the lock pin (B). 2. Pull out Lockpin (B) out of yoke (C). 3. Loosen jam nut (D). 4. Turn the yoke (C) anticlockwise to increase play and clockwise to decrease play. 60 Series 2WD/4WD, Model - 8560...
  • Page 80: Head Lamp Adjustment

    6. Turn light switch to dim position. 7. Locate point (E) of bright light projected by each lamp by adjusting screws (X), (Y) and (Z) as required. Cover other lamps, if necessary. Bright Light Area 60 Series 2WD/4WD, Model - 8560...
  • Page 81: Lubricants

    6 months. properties. It is therefore, detrimental to use a It is not the policy of the Mahindra & Mahindra Ltd. lubricant for more than the specified period. The to guarantee oil performance under the conditions of...
  • Page 82: Engine Oil

    6. Texaco Mercon Dexron III 7. Mobil DTE 24 - 46 8. Shell Tellus 46 9. Chevron Clarity AW 46 10. Texaco Rando HD 46 Factory filled oil is Enclo 46 and may change in future. 60 Series 2WD/4WD, Model - 8560...
  • Page 83: Transmission, Hydraulics And

    SAE 80W UTTO listed above. Hydraulics Lubrication Fittings C. L. NLGI No. as recommended Front Axle 1.79 / 7.16 SAE75W90EP SAE80W140EP SAE80W90EP SAE80W140EP SAE80W90EP listed above for ambient temperature range - 4 F to 104 60 Series 2WD/4WD, Model - 8560...
  • Page 84: Special Bolt Torques

    Transmission drain plugs 70 - 77 51 - 56 * First torque all bolts to 90±5 N.m (66-70 Lbs.ft) then rotate it by 60 and again rotate it by 60 as per torquing sequence. 60 Series 2WD/4WD, Model - 8560...
  • Page 85: Specifications

    Optional - Double acting 1 section Halogen bulbs for Scuttle lamp, Head lamps and Plow Each section is detent type raise, lower and float position. lamp, Service, Brake. Hydraulic kickback in raise and lower. 60 Series 2WD/4WD, Model - 8560...
  • Page 86 NOTE : Specifications and design subject to change without notice. NOTE : Jerrycan Weights along with the bracket and the Rear Wheel Weights are optional on this model. * Manufacturer's estimate under standard condition and subject to change without prior notice. 60 Series 2WD/4WD, Model - 8560...
  • Page 87 Optional - Double acting 1 section Halogen bulbs for Scuttle lamp, Head lamps and Plow Each section is detent type raise, lower and float position. lamp, Service, Brake. Hydraulic kickback in raise and lower. 60 Series 2WD/4WD, Model - 8560...
  • Page 88 NOTE : Specifications and design subject to change without notice. NOTE : Jerrycan Weights along with the bracket and the Rear Wheel Weights are optional on this model. * Manufacturer's estimate under standard condition and subject to change without prior notice. 60 Series 2WD/4WD, Model - 8560...
  • Page 89: Trouble Shooting

    Check air cleaning system. Restriction in exhaust ............. Clean exhaust system. Restriction in fuel supply ..........Clean fuel system. Water in the fuel ............Drain and clean fuel system. 60 Series 2WD/4WD, Model - 8560 * See Mahindra Tractor Dealer...
  • Page 90 Inspect fuel system. Clean out fuel lines. Injection nozzles defective ..........Injection timing incorrect ..........Excessive wear on throttle shaft ........Poor compression ............Sticking valves ..............Governor inoperative ............60 Series 2WD/4WD, Model - 8560 * See Mahindra Tractor Dealer...
  • Page 91 Faulty radiator cap ............Have service person check. Dirty radiator core or grille screens ....... Remove all trash. Defective thermostat ............Remove and check thermostat 60 Series 2WD/4WD, Model - 8560 * See Mahindra Tractor Dealer...
  • Page 92 Restriction in intake manifold ........Check and rectify Air leak between intake manifold and engine ....Check and rectify Foreign object in exhaust manifold (from engine) ..Restricted exhaust system ..........60 Series 2WD/4WD, Model - 8560 * See Mahindra Tractor Dealer...
  • Page 93: Turbocharger

    Turbocharger bearing defective ........Foreign body damage on compressor or turbine ..Insufficient oil supply to turbocharger ......High Oil Consumption Restricted compressor intake duct ......... Check and rectify. 60 Series 2WD/4WD, Model - 8560 * See Mahindra Tractor Dealer...
  • Page 94: Hydraulics

    Control valve/linkage defects .......... System Overheating Air in the system ............Locate the source of air entry and seal it. Water in the system ............Drain oil & refill. 60 Series 2WD/4WD, Model - 8560 * See Mahindra Tractor Dealer...
  • Page 95: Brakes

    Move lever to neutral. PTO engaged ..............Disengage PTO. Starter Cranks Slowly Low battery output ............Check electrolyte level and specific gravity. Crankcase oil too heavy ..........Use proper viscosity oil. 60 Series 2WD/4WD, Model - 8560 * See Mahindra Tractor Dealer...
  • Page 96: Power Steering

    Check for air in the hydraulic system & bleed it. Excessive heat ..............Check for correct size of hose. Check for the centering of control unit. Check for excessive fluid flow. 60 Series 2WD/4WD, Model - 8560 * See Mahindra Tractor Dealer...
  • Page 97: Tractor History Card

    Tractor History Card Nature of W/Claim No. Date Card No. Parts Replaced Remarks Defect and Date 60 Series 2WD/4WD, Model - 8560...
  • Page 98: Service Record

    Service Record Date Tractor Hours Nature / Type of Repair / Service Carried Out 60 Series 2WD/4WD, Model - 8560...
  • Page 99: Part Replacement Record

    Part Replacement Record Date Part Description Cost Date Part Description Qty. Cost 60 Series 2WD/4WD, Model - 8560...
  • Page 100: Daily Operating Log

    Daily Operating Log Machine Hours Fuel Engine Oil Date Job Done Remarks Consumed Topped Up Start 60 Series 2WD/4WD, Model - 8560...
  • Page 101 Daily Operating Log Machine Hours Fuel Engine Oil Date Job Done Remarks Consumed Topped Up Start 60 Series 2WD/4WD, Model - 8560...
  • Page 102 Daily Operating Log Machine Hours Fuel Engine Oil Date Job Done Remarks Consumed Topped Up Start 60 Series 2WD/4WD, Model - 8560...
  • Page 103: Tractor Storage Precautions

    05,25,30 & 00 series tractors and in 20 & 60 series just raise the lift arms using PC lever on right hand. Apply Anti-oxidant spray on the Battery To avoid oxidation of terminals.
  • Page 104: Lubrication And Greasing Chart

    Steering Knuckle Post LH / RH - 2WD LH / RH - 4WD Transmission Oil Drain Plug Front Axle Central Hub Housing Fill Plug Transmission Oil Dipstick Trunnion Support - 4WD LH / RH - 4WD 60 Series 2WD / 4WD, Model - 8560...
  • Page 105: Routine Service Schedule

    * Depends upon the conditions in which the tractor is being operated. Activity due. ** Shell Retinax Grease EP2 60 Series 2WD / 4WD, Model - 8560 # Indicates that this must be done initially at specified hrs. Repeat the activity.
  • Page 106 * Depends upon the conditions in which the tractor is being operated. Activity due. ** Shell Retinax Grease EP2 60 Series 2WD / 4WD, Model - 8560 # Indicates that this must be done initially at specified hrs. Repeat the activity.
  • Page 107: Electrical Circuit Layout

    Wiring Diagram - 8560 2WD/4WD - Applicable for 4WD 60 Series 2WD / 4WD, Model - 8560...
  • Page 108 Individual Circuit - 8560 2WD/4WD 60 Series 2WD / 4WD, Model - 8560...
  • Page 109 Individual Circuit - 8560 2WD/4WD 60 Series 2WD / 4WD, Model - 8560...
  • Page 110 Individual Circuit - 8560 2WD/4WD (For 4WD) 60 Series 2WD / 4WD, Model - 8560...
  • Page 111 Individual Circuit - 8560 2WD/4WD 60 Series 2WD / 4WD, Model - 8560...

This manual is also suitable for:

8560

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