Napoleon GDS60N Installation And Operating Instrictions
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Napoleon GDS60N Installation And Operating Instrictions

Napoleon GDS60N Installation And Operating Instrictions

Natural gas propane gas
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CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS, CSA 2.33, ANSI Z21.88 FOR VENTED GAS FIREPLACE HEATERS
GDS60N & GS60N
GDS60P & GS60P
PROPANE GAS
CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.

SAFETY INFORMATION

!
If the information in these instructions are
not followed exactly, a fi re or explosion
may result causing property damage,
personal injury or loss of life.
- Do not store or use gasoline or other fl ammable
vapors and liquids in the vicinity of this or any
other appliance.
- WHAT TO DO IF YOU SMELL GAS:
•
Do not try to light any appliance.
•
Do not touch any electrical switch; do not use
any phone in your building.
•
Immediately call your gas supplier from a
neighbour's phone. Follow the gas supplier's
instructions.
•
If you cannot reach your gas supplier, call the
fi re department.
- Installation and service must be performed by a
qualifi ed installer, service agency or the supplier.
Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonfi replaces.com • ask@napoleon.on.ca
$10.00
NorthlineExpress.com
INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.
OPERATING INSTRUCTIONS

NATURAL GAS

WARNING
Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 4Y8 Canada /
103 Miller Drive, Crittenden, Kentucky, USA, 41030
http://www.northlineexpress.com
INSTALLATION AND
S H
O W
N W
I T H
O P
T R
I V E
T
T I O
N A
L
1.2
W415-0788 / 05.15.09
Toll-Free 1-866-667-8454
1

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  • Page 1: Natural Gas

    - Installation and service must be performed by a qualifi ed installer, service agency or the supplier. Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 4Y8 Canada / 103 Miller Drive, Crittenden, Kentucky, USA, 41030 Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonfi replaces.com • ask@napoleon.on.ca $10.00...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION WARRANTY DIMENSIONS GENERAL INSTRUCTIONS GENERAL INFORMATION CARE OF GLASS SHIPPING BRACKET VENTING - MODEL GDS60 VENTING LENGTHS AND AIR TERMINAL LOCATIONS TYPICAL VENT INSTALLATIONS SPECIAL VENT INSTALLATIONS CORNER INSTALLATION VENT TERMINAL CLEARANCES VENTING APPLICATION FLOW CHART DEFINITIONS ELBOW VENT LENGTH VALUES TOP EXIT HORIZONTAL TERMINATION...

  • Page 3: Introduction

    1.0 INTRODUCTION WARNING • Do not operate heater before reading and understanding operating instructions. Failure to operate heater according to operating instructions could cause fi re or injury. • Risk of fi re or asphyxiation do not operate heater with fi xed glass removed. •...

  • Page 4: Warranty

    NAPOLEON® warrants its stainless steel burners against defects in workmanship and material for life, subject to the following conditions: During the fi rst 10 years NAPOLEON® will replace or repair the defective parts at our option free of charge. From 10 years to life, NAPOLEON®...

  • Page 5: Dimensions

    DIMENSIONS 4" DIA. 7" DIA. " 19 " " " 24" 27" RATING PLATE " LOCATION GENERAL INSTRUCTIONS WARNING ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT WITH THE GLASS DOOR OPENED OR REMOVED. PURGING AT THE GAS SUPPLY LINE SHOULD BE PERFORMED BY A QUALIFIED SERVICE TECHNICIAN.

  • Page 6: General Information

    As long as the required clearance to combustibles is maintained, the most desirable and benefi cial location for a Napoleon® appliance is in the center of a building, thereby allowing the most effi cient use of the heat created. The location of windows, doors and the traffi c fl ow in the room where the appliance is to be located should be considered.

  • Page 7: Care Of Glass

    GDS60: TOP VENT / REAR VENT VERTICAL TERMINATION: Maximum input is 35,000 BTU/hr for natural gas and 31,500 BTU/hr for propane. Maximum output for natural gas is 27,300 BTU/hr at an effi ciency of 78%. Maximum output for propane is 24,570 BTU/hr at an effi ciency of 78%.

  • Page 8: Venting - Model Gds60

    2.0 VENTING - MODEL GDS60 WARNING RISK OF FIRE, MAINTAIN SPECIFIED AIR SPACE CLEARANCES TO VENT PIPE AND APPLIANCE. THE VENT SYSTEM MUST BE SUPPORTED EVERY 3 FEET FOR BOTH VERTICAL AND HORIZONTAL RUNS. USE SUPPORTS OR EQUIVALENT NON-COMBUSTIBLE STRAPPING TO MAINTAIN THE REQUIRED CLEARANCE FROM COMBUSTIBLES.

  • Page 9: Venting Lengths And Air Terminal Locations

    VENTING LENGTHS AND AIR TERMINAL LOCATIONS Use only Wolf Steel, Simpson Dura-Vent, Selkirk Direct Temp, American Metal Amerivent or Metal-Fab venting components. Minimum and maximum vent lengths, for both horizontal and vertical installations, and air terminal locations for either system are set out in this manual and must be adhered to. For Simpson Dura-Vent, Selkirk Direct Temp, American Metal Amerivent and Metal-Fab follow the installation procedure provided with the venting components.

  • Page 10: Typical Vent Installations

    TYPICAL VENT INSTALLATIONS 16" MINIMUM 16" MINIMUM 40 FEET 40 FEET MAXIMUM MAXIMUM 34" 34" MINIMUM MINIMUM 30 1/2" 24" TOP VENT REAR VENT W415-0788 / 05.15.09 NorthlineExpress.com http://www.northlineexpress.com Toll-Free 1-866-667-8454...
  • Page 11 34" MAXIMUM 29" MINIMUM 24" MAX 59 1/2" MINIMUM PLUS RISE* 30 1/2" 24" MINIMUM PLUS RISE* 20 FT MAX 24” MINIMUM 12” MINIMUM REGARDLESS OF TO GRADE HORIZONTAL VENT LENGTH MAX. HORIZONTAL * See "VENTING" section. W415-0788 / 05.15.09 NorthlineExpress.com http://www.northlineexpress.com Toll-Free 1-866-667-8454...

  • Page 12: Special Vent Installations

    SPECIAL VENT INSTALLATIONS Use the periscope kit to locate the air termination above grade. The periscope must be installed so that when fi nal grading is completed, the bottom air slot is located a minimum 12” above grade. The maximum allowable vent length is 10’.

  • Page 13: Vent Terminal Clearances

    VENT TERMINAL CLEARANCES INSTALLATIONS CANADA U.S.A. 12” 12” Clearance above grade, veranda porch, deck or balcony. 12” 9” Clearance to windows or doors that open. 12” * 12” * Clearance to permanently closed windows. Vertical clearance to ventilated soffi ts located above the terminal within a horizontal distance of 2’ from 18”...

  • Page 14: Venting Application Flow Chart

    VENTING APPLICATION FLOW CHART TOP EXIT Horizontal Termination Vertical Termination Vertical rise is equal Vertical rise is equal Vertical rise is less Vertical rise is less to or greater than to or greater than than horizontal run than horizontal run the horizontal run the horizontal run Horizontal run +...

  • Page 15: Definitions

    DEFINITIONS For the following symbols used in the venting calculations and examples are: > - greater than > - equal to or greater than < - less than < - equal to or less than - total of both horizontal vent lengths (Hr) and offsets (Ho) in feet - combined horizontal vent lengths in feet - offset factor: .03 (total degrees of offset - 90°*) in feet - combined vertical vent lengths in feet...

  • Page 16: Top Exit Horizontal Termination

    TOP EXIT HORIZONTAL TERMINATION ) > (V Simple venting configuration (only one 90° elbow) See graph to determine the required vertical rise V for the required horizontal run H 147” REQUIRED VERTICAL RISE IN INCHES V 57” 19 1/2” 2’ 19.5’...

  • Page 17: Top Exit Horizontal Termination

    2.10 TOP EXIT HORIZONTAL TERMINATION ) < (V Simple venting configuration (only one 90° elbow) See graph to determine the required vertical rise V for the required horizontal run H REQUIRED VERTICAL RISE IN FEET V 12.5 17.5 HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for H and V...

  • Page 18: Rear Exit Horizontal Termination

    2.11 REAR EXIT HORIZONTAL TERMINATION ) < (V Simple venting configuration See graph to determine the required vertical rise V for the required (only two 90° elbow) horizontal run H 38.3 REQUIRED VERTICAL RISE IN FEET V 12.5 17.5 HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for H and H 90°...
  • Page 19 ) > (V Simple venting configuration See graph to determine the required vertical rise V for the (only two 90° elbow) required horizontal run H REQUIRED VERTICAL RISE IN INCHES V 12.5 17.5 19.25 HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for H and H...

  • Page 20: Top Or Rear Exit Vertical Termination

    2.12 TOP OR REAR EXIT VERTICAL TERMINATION ) < (V See graph to determine the required vertical rise V for the Simple venting configurations. required horizontal run H REQUIRED VERTICAL RISE IN FEET V HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for H and H...
  • Page 21 ) > (V See graph to determine the required vertical rise V for the Simple venting configurations. required horizontal run H REQUIRED VERTICAL RISE IN FEET V HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for H and H For vent configurations requiring more than zero 90°...

  • Page 22: Installation Preparation - Model Gds60

    Example 8: = 1.5 FT = 5 FT = 1.5 + 1 + 5 = 6.5 FT = 1 FT = 1 FT = 10.75 FT = 1 + 1 + 10.75 = 12.75 FT = .03 (four 90° elbows + one 45° elbow - 90°) 90°...

  • Page 23: Changing A Top Vent To A Rear Vent

    CHANGING A TOP VENT TO A REAR VENT In order to convert the venting confi guration from a top exit to a rear exit, remove components as illustrated. When reinstalling in the alternate position: Check gaskets for tears, replace if necessary to ensure a proper seal.

  • Page 24: Installation

    4.0 INSTALLATION WARNING FOLLOW THE VENTING INSTRUCTIONS EXACTLY. ALL INNER EXHAUST AND OUTER INTAKE VENT PIPE JOINTS MAY BE SEALED USING EITHER RED RTV HIGH TEMP SILICONE SEALANT W573-0002 (NOT SUPPLIED) OR BLACK HIGH TEMP MILL PAC W573-0007 (NOT SUPPLIED) WITH THE EXCEPTION OF THE APPLIANCE EXHAUST FLUE COLLAR WHICH MUST BE SEALED USING MILL PAC.

  • Page 25: Wall And Ceiling Protection

    WALL AND CEILING PROTECTION WARNING DO NOT FILL THE SPACE BETWEEN THE VENT PIPE AND ENCLOSURE WITH ANY TYPE OF MATERIAL. DO NOT PACK INSULATION OR COMBUSTIBLES BETWEEN CEILING FIRESTOPS. ALWAYS MAINTAIN SPECIFIED CLEAR- ANCES AROUND VENTING AND FIRESTOP SYSTEMS. INSTALL WALL SHIELDS AND FIRESTOPS AS SPECIFIED. FAILURE TO KEEP INSULATION OR OTHER MATERIALS AWAY FROM VENT PIPE MAY CAUSE FIRE.

  • Page 26: Vertical Installation

    4.2.2 VERTICAL INSTALLATION This application occurs when venting through a roof. Installation kits for various roof pitches are available from your authorized dealer / distributor. See accessories to order specifi c kits required. A. Determine the air terminal location, cut and frame a square opening as illustrated in the ceiling and the roof to provide the minimum 1“...

  • Page 27: Vertical Air Terminal Installation - Model Gds60

    4.2.4 VERTICAL AIR TERMINAL INSTALLATION - MODEL GDS60 WARNING MAINTAIN A MINIMUM 2" SPACE BETWEEN THE AIR INLET BASE AND THE STORM COLLAR. Fasten the roof support to the roof using the screws provided. The roof support is optional. In this case the venting is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or the optional roof support.

  • Page 28: Appliance Vent Connection - Model Gds60

    APPLIANCE VENT CONNECTION - MODEL GDS60 Attach the adjustable pipe to the last section of rigid pipe. #8 X 1/2” Secure with screws and seal. SELF DRILLING Install the inner fl ex pipe to the appliance. Secure with 3 screws SCREWS 2”...

  • Page 29: Rating Plate

    MENT POUR UN EVACUATION HORIZONTALE. (LP) VENTILATEUR FACULTATIF: GS64-KT THE APPLIANCE MUST BE VENTED USING THE APPROPRIATE NAPOLEON PRESSION AU COLLECTEUR: 3.5” (GN) / 10” (PG) D’UNE COL- AVERTISSEMENT: N’AJOUTEZ PAS A CET APPAREIL AUCUN VENT KITS. SEE OWNERS INSTALLATION MANUAL FOR VENTING SPECIFICS.

  • Page 30: Installing "B" Vent

    Leave all excess wire in an orderly manner. For aesthetics, the adapter has been designed to accept a standard matte black 7" appliance pipe and the Napoleon® decorative brass band (standard with the GS-150KT). Both are available from your local authorized dealer / distributor.

  • Page 31: Adding Vent Sections

    4.8.5 ADDING VENT SECTIONS For ease of assembly, a 7" telescoping pipe may be installed over the 4" vent connection of the adapter. Add 2 FT MIN vent sections, twist locking (clockwise) securely, to the 3 FT 10 FT required height. The vent should extend, at least, 3 feet above its point of contact with the roof and, at least, 2 feet higher than any wall, roof or building within 10 feet.

  • Page 32: Finishing

    5.0 FINISHING LOGO PLACEMENT Remove the backing of the logo supplied and centre over the logo installation holes, as indicated. SWITCH AND BRACKET INSTALLATION CONNECT THE TWO WIRES TO THE SWITCH TERMINALS. W415-0788 / 05.15.09 NorthlineExpress.com http://www.northlineexpress.com Toll-Free 1-866-667-8454...

  • Page 33: Front Cast Removal

    FRONT CAST REMOVAL 5.3.1 Lift the top casting off the unit. 5.3.2 Loosen the securing bolts on the cast front (located at either side on the top). Lift up and out. 5.3.3 To install the front, repeat in reverse order. GLASS DOOR INSTALLATION AND REMOVAL When installing the glass door, a simple procedure must be followed in order to not damage the door.

  • Page 34: Log Placement

    fl ame and provide a unique and realistic glowing effect. Use only certifi ed phazer logs available from your Napoleon® dealer. Place log #1 onto the burner, centering it onto the The notch in log #5 should be pressed down onto...

  • Page 35: Operation

    6.0 OPERATION WARNING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSON INJURY OR LOSS OF LIFE. ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT WITH THE GLASS DOOR OPENED OR REMOVED.

  • Page 36: Operating Instructions - For Your Safety Read Before Operating

    OPERATING INSTRUCTIONS - FOR YOUR SAFETY READ BEFORE OPERATING OPERATING INSTRUCTIONS / INSTRUCTIONS D’OPERATION FOR YOUR SAFETY READ BEFORE OPERATING / POUR VOTRE SÉCURITÉ LIRE AVANT DE FAIRE FONCTIONNER ATTENTION: SI CES INSTRUCTIONS NE SONT PAS OBSERVÉES A LA WARNING: IF YOU DO NOT FOLLOW THESE INSTRUC- LETTRE, UN FEU OU UNE EXPLOSION POURRAIT S’ENSUIVRE TIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSANT DES DOMMAGES A LA PROPRIETE, DES BLESSURES...

  • Page 37: Wiring Diagram

    7.0 WIRING DIAGRAM GREEN ORANGE ON / OFF CPI / IPI SWITCH MODE DC BACK-UP IPI / CPI SUPPLY NOT ON / OFF USED VALVE DISCONNECT AND INSTALL LEADS TO MILLIVOLT THERMOSTAT GROUND EYELET STABALIZED GROUND SUPPLY OUTLET W415-0788 / 05.15.09 NorthlineExpress.com http://www.northlineexpress.com Toll-Free 1-866-667-8454...

  • Page 38: Blower Installation

    8.0 BLOWER INSTALLATION 8.0.1 Ensure that the access cover plate has been installed. For location, see Figure 30. 8.0.2 Remove the on/off switch bracket and the cover plate below it. The switch spacers and cover plate may now be discarded. 8.0.3 Decide which side of the blower housing you prefer the on/off switch to be located on.

  • Page 39: Venturi Adjustment

    Check to see that the main burner ignites completely on all openings when the gas knob for the burner is turned on. A 5-10 second total light-up period is satisfactory. If ignition takes longer, consult your Napoleon® dealer/distributor. Check that the door gasketing is not broken or missing. Replace if necessary.

  • Page 40: Replacements

    PILOT INJECTOR - LP W190-0029 IPI BOARD W707-0010 TRANSFORMER W361-0016 GLOWING EMBERS W550-0001 CHARCOAL EMBERS W573-0008 HIGH TEMPERATURE SEALANT W385-0334 NAPOLEON® LOGO W390-0001 LATCH W660-0009 ON/OFF SWITCH W690-0002 THERMODISC W380-0002 VARIABLE SPEED SWITCH KNOB KB-35 VARIABLE SPEED SWITCH GZ-552 REPLACEMENT BLOWER W415-0788 / 05.15.09...
  • Page 41 COMMON COMPONENTS REF NO. PART NO. DESCRIPTION W135-0377** SIDE (LEFT OR RIGHT) W135-0375** W135-0376** FRONT W010-0648 GLASS WITH GASKET W190-0029 CONTROL MODULE - EI **FOR OTHER AVAILABLE COLOURS, ADD THESE LETTERS TO THE BASE PART NUMBER: COLOR LETTER FINISH MAJOLICA BROWN PORCELAIN WROUGHT IRON PAINTED...
  • Page 42 ROOF TERMINAL KITS REF NO. PART NO. DESCRIPTION GD110 1/12 TO 7/12 PITCH W670-0006 4/7 TERMINAL W490-0073 4/7 INNER/OUTER SLEEVE W010-0567 ROOF SUPPORT W170-0063 STORM COLLAR W263-0054 ROOF FLASHING GD111 8/12 TO 12/12 PITCH W670-0006 4/7 TERMINAL W490-0073 4/7 INNER/OUTER SLEEVE W010-0567 ROOF SUPPORT W170-0063...
  • Page 43 W415-0788 / 05.15.09 NorthlineExpress.com http://www.northlineexpress.com Toll-Free 1-866-667-8454...

  • Page 44: Trouble Shooting

    12.0 TROUBLE SHOOTING WARNING ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT, WITH THE GLASS DOOR OPEN OR REMOVED. SYMPTOM PROBLEM TEST SOLUTION Pilot will not light. Wiring. Verify the “S” wire for the sensor and the “I” wire for the ignitor are connected to the correct terminals (not reverse) on the module and pilot assembly.
  • Page 45 SYMPTOM PROBLEM TEST SOLUTION Continues to sparks Short or loose Verify all connections. Verify the connections from the and pilot lights, but connection in sensor rod. pilot assembly are tight; also verify these connections main burner will not are not grounding out to any metal. light.

  • Page 46: Service History

    13.0 SERVICE HISTORY 43.1 W415-0788 / 05.15.09 NorthlineExpress.com http://www.northlineexpress.com Toll-Free 1-866-667-8454...

  • Page 47: Notes

    14.0 NOTES 44.1 W415-0788 / 05.15.09 NorthlineExpress.com http://www.northlineexpress.com Toll-Free 1-866-667-8454...
  • Page 48 44.1 W415-0788 / 05.15.09 NorthlineExpress.com http://www.northlineexpress.com Toll-Free 1-866-667-8454...

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