DESCRIPTION LECTRICAL ONFIGURATION Note: Electrical servicing of this treadmill is limited to board level replacement. 1. Z100-A81CE TREADMILL COMPONENTS Safety key: Magnetic key fits in the Console to activate all functions. b) Console: Interface that controls all functions of the treadmill. Main controller: A circuit board that incorporates the DC power supply and takes input from the console and sends out appropriate...
ENERAL NFORMATION 1. CONSOLE Contains 6 windows which are twenty rows of Tri-color “dots” (8high) indicate each segment of a workout. 2. MAIN CONTROLLER Contains power supply and control circuits 3. TREADMILL MOTOR Variable speed reversing 0-180 volt DC motor. b) Has three wires red, black and green.
OPERATION INDOW ISPLAY 1. OFF MODE If console can’t be displayed, be sure your safe key has attached. Pull the safe key away will power off the treadmill. 2. READY MODE When the treadmill is ON and the SAFETY KEY is inserted in console, (6 LED windows and twenty rows of Tri-color “dots”...
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In RUN Mode, press the “STOP” button and remove the SAFETY KEY will cause the treadmill stop instantly and enter OFF Mode. b) Display will automatically shift every 5 seconds. Press “Display” button to exchange the displaying of LED which includes laps of Track, Incline profile and Speed profile.
UNCTION 1. SPEED In RUN Mode, DISPLAY range is 0.0 to 99.9 km. b) WORK range is 1 to 18 km. Press “FAST” or ”SLOW” to adjust speed, each increment and decrement is 0.1mph/km. 2. TIME In RUN Mode, TIME divides into COUNT UP and COUNT DOWN.
4. CALORIES In RUN Mode, CALORIES preset is COUNT UP. b) DISPLAY range is 0.0 to 999. WORK range is 0.0 to 999. d) In RUN Mode, press the “START” button to save value of distance and entering “RUN Mode” again that value will continue count up time.
UNCTION UTTON UNCTION UTTON 1. READY MODE In “READY” mode, user could choose any programs which includes MANUAL, HILL, FATBURN, CARDIO, STRENGTH, INTERVAL, USE1, USE2, HR1, HR2 or press “START” button to execute directly. b) START button: When press “START” button, there will be 3 warning beep, then machine starts running.
10 preset program buttons and 6 preset buttons for rapid speed and rapid incline 2. SLEEP MODE MANUELL, HILL, FATBURN, CARDIO, STRENGTH, INTERVAL, USE1, USE2, HR1, HR2 buttons: Enter the READY Mode. b) START button: Enter the READY Mode. Enter button: Enter the READY Mode. d) FAST button: Enter the READY Mode.
ALIBRATION ROCEDURE 1. CALIBRATION Turn on power. b) Press “START” and “FAST” button at the same time. Inserts the SAFETY KEY on monitor that will display ”FACTORY SETTING PRESS NETER” in MESSAGE window. d) Km/Mile Mode: Press “NETER” to choose the unit mode and in Dot Matrix will display ”UNIT ENGLISH”, press “FAST”...
TROUBLESHOOTING WARNING: ALWAYS UNPLUG THE TREADMILL FROM THE ELECTRICAL OUTLET BEFORE SERVICING THE UNIT. 1. GENERAL Do a visual check of all wiring and connections looking for chafed wires or lose connections. b) Make sure any wiring is safely positioned and/or secured away from moving parts.
2. TROUBLESHOOTING MATRIX Condition Reason Solve When turn on power, ON/OFF 1. Power cord don’t plug into outlet in right Plug the power cord into outlet. switch isn’t bright. position. Plug the power cord into unit. 2. Power cord don’t plug into unit. Check the voltage of outlet.
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5. Fuse of controller was broken. Replace fuse or controller. 6. Varistor of controller was broken. Replace varistor or controller. 7. Reed switch of console was broken. (open) Replace reed switch or console. 8. Other components are imperfection. Replace console. When console didn’t insert safe 1.
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Seven segment displays have 1. Seven segment displays was broken. Replace console and calibrate it. problem that would be not bright, incomplete or imperfect. When press “START” button to 1. Controller has unusual with shut down, the Turn off power and reset the start treadmill, running belt isn’t S_D light will be always bright.
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broken,(open) console can’t 5. Computer cable of 9PIN didn’t connect into Plug the cable again on controller, receive the speed. right position. connector and console. 6. Computer cable of 9PINwas broken. Gray and purple wires got damage, replace the wires. 7.
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the treadmill stop immediately. Hand pulse lost its function. 1.Hands don’t hold the hand pulse or hold the Two hands hold the hand pulse. (No pulse displayed on monitor) hand pulse with single hand. 2.The connector of HANDPULSE W/WIRE Connect the wires again. and Console don’t connect into position.
Z100CE TREADMILL CIRCUIT DIAGRAM CONSOLE 12PIN 800mm Upper Connection PLUG Black Brown DOWN Orange Rang core Yellow FAST Green SLOW CONNECTOR Blue BREAKER Purple Gray AC Switch White Light blue Pink 100mm Black Wire 150mm White wire Incline Motor 150mm White Wire Filter 100mm Incline VR...
APPENDIX A 1. TREADBELT ADJUSTMENT The treadbelt has been factory pre-adjusted, however if during the operation: 1 /4 T U R N Figure 8 If Treadbelt slips The treadbelt is too loose: Tighten both rear roller adjusting bolts 1/4 turn clockwise using allen wrench 1/4 TUR N Figure 9 If tread belt shifts too far to the Right a) Set the treadmill speed to 3.5 mph/5.6 km.
1/4 TU R N Figure 10 If tread belt shifts too far to the Left a) Set the treadmill speed to 3.5 mph/5.6 km. b) Tighten the left adjusting bolt a 1/4 turn clockwise using allen wrench c) Wait 15 seconds: if no change; turn the right adjusting bolt a 1/4 turn counter-clockwise using allen wrench e) Repeat steps b and c until belt is centered IMPORTANT...
APPENDIX B 1. TREADMILL LUBRICATION Your treadmill should require little maintenance other then periodically applying lubricant. Lubricating under the treadbelt will ensure superior performance and extend its life expectancy. HOW TO CHECK TREADBELT FOR PROPER LUBRICATION Lift one side of the treadbelt and feel the top surface of the treadboard If the surface is (slick) to the touch, then no further lubrication is required If the surface is dry to the touch, apply one packet of lubricant HOW TO APPLY LUBRICANT...
APPENDIX C Tripped Normal Figure 11 Resetting Reset switch 1. RESET SWITCH RESETTING If the red button of reset switch is tripped, it will protrude out from the face of the switch. b) Press in the red button of the switch. If the red button of reset switch is not tripped, that means normal.
APPENDIX D Figure 12 Fuse replacement 1. FUSE REPLACEMENT If your treadmill loses power or will not start, check the fuse located on the motor controller. DANGER: Turn the power switch off and unplug the treadmill to reduce the risk of an electric shock Remove the motor cover Remove and replace the fuse on the motor controller Replace the motor cover...
APPENDIX E 1. SPEED SENSOR ADJUSTMENT If the monitor does not display speed or distance the speed sensor and magnet may be misaligned. Follow these steps to check and realign. Remove the motor cover Check the spacing and alignment between the magnet on the right side of the front roller and the speed sensor on the frame.