Spirit Z700-A82 Service Manual

Spirit Z700-A82 Service Manual

120v treadmill

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Table of Contents
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Summary of Contents for Spirit Z700-A82

  • Page 2 WARNING: ALWAYS UNPLUG THE TREADMILL FROM THE ELECTRICAL OUTLET BEFORE SERVICING THE UNIT.
  • Page 3: Table Of Contents

    TABLE OF CONTENTS Table of Contents..............1 Table of Figures..............3 Description ................4 ........4 LECTRICAL ONFIGURATION 1. z700-A82 Treadmill components......... 4 ..........5 ENERAL NFORMATION 1. Console ...............5 2. Main controller............5 3. Treadmill motor ............5 Operation................7 ..........7 INDOW ISPLAY 1. OFF Mode..............7 2.
  • Page 4 2. Troubleshooting Matrix..........15 Diagrams and Schematics ............. 20 APPENDIX A ..............25 1. TREADBELT ADJUSTMENT......... 25 APPENDIX B ..............27 1. TREADMILL LUBRICATION ........ 27 APPENDIX C ..............28 1. RESET SWITCH RESETTING ........ 28 APPENDIX D ..............29 1.
  • Page 5: Table Of Figures

    TABLE OF FIGURES Figure 1 Operational Flowchart..........6 Figure 2 Console Layout ............20 Figure 3 Mechanical Layout..........21 Figure 4 Main Controller information & voltages....21 Figure 5 Function JK1 connector on Main Controller... 22 Figure 6 Wiring Diagram ............. 23 Figure 7 Schematic Diagram ..........
  • Page 6: Description

    LECTRICAL ONFIGURATION Note: Electrical servicing of this treadmill is limited to board level replacement. 1. Z700-A82 TREADMILL COMPONENTS Safety key: Magnetic key fits in the Console to activate all functions. b) Console: Interface that controls all functions of the treadmill.
  • Page 7: B General Information

    ENERAL NFORMATION 1. CONSOLE Contains 6 windows which are twenty rows of Tri-color “dots” (8high) indicate each segment of a workout. 2. MAIN CONTROLLER Contains power supply and control circuits 3. TREADMILL MOTOR Variable speed reversing 0-90 volt DC motor. b) Has three wires red, black and green.
  • Page 8: Figure 1 Operational Flowchart

    Figure 1 Operational Flowchart...
  • Page 9: Operation

    OPERATION INDOW ISPLAY 1. OFF MODE If console can’t be displayed, be sure your safe key has attached. Pull the safe key away will power off the treadmill. 2. READY MODE When the treadmill is ON and the SAFETY KEY is inserted in console, (6 LED windows and twenty rows of Tri-color “dots”...
  • Page 10: B Function

    In RUN Mode, press the “STOP” button and remove the SAFETY KEY will cause the treadmill stop instantly and enter OFF Mode. b) Display will automatically shift every 5 seconds. Press “Display” button to exchange the displaying of LED which includes laps of Track, Incline profile and Speed profile. UNCTION 1.
  • Page 11: Calories

    In RUN Mode, DISTANCE preset is COUNT UP. b) DISPLAY range is 0.00 to 999. WORK range is 0.0 to 999. d) In RUN Mode, press the “START” button that DISTANCE value will still display and save all data. If RUN Mode is entered, the distance will count up again.
  • Page 12: C Function Button I N Main Mode

    b) At the Dot Matrix window that displays profiles of speed and incline which will shift every 5seconds. UNCTION UTTON 1. READY MODE In “READY” mode, user could choose any programs which includes MANUAL, HILL, FATBURN, CARDIO, STRENGTH, INTERVAL, USE1, USE2, HR1, HR2 or press “START”...
  • Page 13: Sleep Mode

    10 preset program buttons and 6 preset buttons for rapid speed and rapid incline 2. SLEEP MODE MANUELL, HILL, FATBURN, CARDIO, STRENGTH, INTERVAL, USE1, USE2, HR1, HR2 buttons: Enter the READY Mode. b) START button: Enter the READY Mode. Enter button: Enter the READY Mode. d) FAST button: Enter the READY Mode.
  • Page 14: D Calibration Procedure

    FAST button: Press the button to increase your speed and each increase is 0.1mph/km. If button is pressed continuously then speed increases to MAX SPEED quickly. g) SLOW button: Press the button to decrease your speed and each decrease is 0.1mph/km. If button is pressed continuously then speed decreases to MIN SPEED quickly.
  • Page 15 h) Set Max. elevation: In “TIME” window displays “MAX ELEVATION” and in Dot Matrix window displays “ADJUST MAX ELEVATION THEN PRESS START TO CALIBRATION”. Press “FAST/SLOW” buttons to adjust the setting values. After correcting, treadmill would reset then enter “READY MODE”.
  • Page 16: Troubleshooting

    TROUBLESHOOTING WARNING: ALWAYS UNPLUG THE TREADMILL FROM THE ELECTRICAL OUTLET BEFORE SERVICING THE UNIT. 1. GENERAL Do a visual check of all wiring and connections looking for chafed wires or lose connections. b) Make sure any wiring is safely positioned and/or secured away from moving parts.
  • Page 17: Troubleshooting Matrix

    2. TROUBLESHOOTING MATRIX Condition Reason Solve When turn on power, ON/OFF switch 1. Power cord don’t plug into outlet in right Plug the power cord into outlet. isn’t bright. position. Plug the power cord into unit. 2. Power cord don’t plug into unit. Check the voltage of outlet.
  • Page 18 6. Reed switch of console was broken. (open) Replace reed switch or console. 7. Other components are imperfection. Replace console. When console didn’t insert safe key 1. Reed switch of console was broken. (short) Replace reed switch or console. but treadmill could display or operate. 2.
  • Page 19 Seven segment displays have problem 1. Seven segment displays was broken. Replace console and calibrate it. that would be not bright, incomplete or imperfect. When press “START” button to start 1. Controller has unusual with shut down, the S_D Turn off power and reset the treadmill. treadmill, running belt isn’t running light will be always bright.
  • Page 20 the speed. 6. Computer cable of 12PIN didn’t connect into Plug the cable again on controller, right position. connector and console. 7. Computer cable of 12PINwas broken. Gray and purple wires got damage, replace the wires. 8. Console was broken. Replace console.
  • Page 21 Hand pulse lost its function. 1.Hands don’t hold the hand pulse or hold the hand Two hands hold the hand pulse. (No pulse displayed on monitor) pulse with single hand. 2.The connector of HANDPULSE W/WIRE and Connect the wires again. Console don’t connect into position.
  • Page 22: Diagrams And Schematics

    DIAGRAMS AND SCHEMATICS Figure 2 Console Layout...
  • Page 23: Figure 3 Mechanical Layout

    Figure 3 Mechanical Layout Figure 4 Main Controller information & voltages...
  • Page 24: Figure 5 Function Jk1 Connector On Main Controller

    Figure 5 Function JK1 connector on Main Controller...
  • Page 25: Figure 6 Wiring Diagram

    Z700 120V TREADMILL CIRCUIT DIAGRAM CONSOLE 12PIN 800mm Upper Connection PLUG Black DOWN Brown Orange FAST Yellow CONNECTOR SLOW Green BREAKER Blue Purple Gray AC Switch White Light blue Pink 100mm Black Wire 300mm Black Wire Incline Motor 150mm White Wire 300mm White Wire Incline VR Black Wire...
  • Page 26: Figure 7 Schematic Diagram

    Figure 7 Schematic Diagram...
  • Page 27: Appendix A

    APPENDIX A 1. TREADBELT ADJUSTMENT The treadbelt has been factory pre-adjusted, however if during the operation: 1 /4 T U R N Figure 8 If Treadbelt slips The treadbelt is too loose: Tighten both rear roller adjusting bolts 1/4 turn clockwise using allen wrench 1/4 TUR N Figure 9 If tread belt shifts too far to the Right a) Set the treadmill speed to 3.5 mph/5.6 km.
  • Page 28: Figure 10 If Tread Belt Shifts Too Far To The Left

    1/4 TU R N Figure 10 If tread belt shifts too far to the Left a) Set the treadmill speed to 3.5 mph/5.6 km. b) Tighten the left adjusting bolt a 1/4 turn clockwise using allen wrench c) Wait 15 seconds: if no change; turn the right adjusting bolt a 1/4 turn counter-clockwise using allen wrench e) Repeat steps b and c until belt is centered IMPORTANT...
  • Page 29: Appendix B

    APPENDIX B 1. TREADMILL LUBRICATION Your treadmill should require little maintenance other then periodically applying lubricant. Lubricating under the treadbelt will ensure superior performance and extend its life expectancy. HOW TO CHECK TREADBELT FOR PROPER LUBRICATION Lift one side of the treadbelt and feel the top surface of the treadboard If the surface is (slick) to the touch, then no further lubrication is required If the surface is dry to the touch, apply one packet of lubricant HOW TO APPLY LUBRICANT...
  • Page 30: Appendix C

    APPENDIX C Tripped Normal Figure 11 Resetting Reset switch 1. RESET SWITCH RESETTING If the red button of reset switch is tripped, it will protrude out from the face of the switch. b) Press in the red button of the switch. If the red button of reset switch is not tripped, that means normal.
  • Page 31: Appendix D

    APPENDIX D Figure 12 Fuse replacement 1. FUSE REPLACEMENT If your treadmill loses power or will not start, check the fuse located on the motor controller. DANGER: Turn the power switch off and unplug the treadmill to reduce the risk of an electric shock Remove the motor cover Remove and replace the fuse on the motor controller Replace the motor cover...
  • Page 32: Appendix E

    APPENDIX E 1. SPEED SENSOR ADJUSTMENT If the monitor does not display speed or distance the speed sensor and magnet may be misaligned. Follow these steps to check and realign. Remove the motor cover Check the spacing and alignment between the magnet on the right side of the front roller and the speed sensor on the frame.

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