4. REMOVE AND INSTALL ADJUSTER PLUG
ASSEMBLY
REMOVE
1. Loosen lock nut.
1. Install parts
Use punch against
as shown.
ed ge of slots.
2. Rem ove adiuster
plug using spanner
w rench J -7 6 2 4
A D JU S T E R PLUG
5. DISASSEMBLE AND ASSEMBLE ADJUSTER
PLUG ASSEMBLY
DISASSEMBLE
1. D isassem ble parts
1. Assem ble parts
as shown.
as shown
'— N EED LE BEARING
L A D JU ST E R PLUG
" 0
U PPER BEARING R A C E (LA RG E)
U P PER TH RUST BEARING
U PPER BEARIN G R ACE (SM ALL)
TH RU ST BEARING SP A C ER
BEAR IN G RETAINER
RETAINER
Screw driver
Pry bearing retainer
at raised area.
I * - A D JU ST E R PLUG
-A D JU S T E R PLUG
I__________________ I
I__________________ I
R em ove bearing and seals.
Figure 25— Removing and Installing the Adjuster Plug Assembly
INSTALL
LOCK NUT
NOTICE:
When installing
adjuster plug care should
be taken not to cut seals
ASSEMBLE
RETAINING RING
ST U B SH AFT
DUST S E A L
ST U B SH AFT S E A L
RING S E A L
Driver J-7 0 7 9 -2
Installer J - 8 5 2 4 - 1 .
C. R em ove and install spool
Al*-') use for seal
installation after
bearing is in place
■Bearing with
identification
toward tool.
Install bearing and seals.
POWER STEERING 3B3-11
. REMOVE AND INSTALL BEARING, WORM,
6
AND VALVE ASSEMBLY
REMOVE
1. Grasp stub shaft and
1.
Install parts as
remove valve and worm
shown.
assem bly as a unit.
Separate the valve from the worm
Note how the pin in the
fits the slot in the valve.
T H RU ST BEARING
AND R A C E S
NOTICE:
When reassem bling
gear make sure angle of thrust
races are as shown
7. DISASSEMBLE AND ASSEMBLE VALVE
DISASSEMBLE
1. Disassem ble parts
1
as shown.
VALVE BODY 0 " RING
VALVE BODY
VALVE SPOOL
ST U B SH AFT
SPO O L TO BODY 0
-Sh aft cap
A. Loosen shaft cap
B. Rem ove and install stub shaft.
Pull cap out approx. 6 mm(V«")
Tap lightly on
Pin on shaft and hole in
wood block
spool (D isengage to remove)
u
D. E n ga ge stub shaft
Rotate while removing or
installing —
Lubricate spool and body
with pow er steering fluid
INSTALL
VALVE A S SE M B L Y
WORM A S SE M B L Y
ASSEMBLE
Assem ble parts
as shown.
VALVE BODY
RING (teflon)
RING
Notch must fully e n g age
pin and cap must seat
against shoulder.
F6802