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V
ICTORY
DIRECT-VENT SEALED COMBUSTION BOILERS
HOT WATER MODELS VSPH-60 THROUGH VSPH-180
GAS-FIRED CAST-IRON BOILERS FOR NATURAL AND L.P . PROPANE GASES
INSTALLATION AND OPERATING INSTRUCTIONS
TABLE OF CONTENTS
Dimensions, Rating and Orifice Sizes.........................................2
Identification of Parts ...................................................................3
Installation Requirements ............................................................4
Venting Application......................................................................5
Boiler Room Air Supply and Ventilation......................................5
Flue Gas Venting Requirements .................................................5
Vent Material ...............................................................................5
Air Intake Material .......................................................................6
Flue and Air Intake Restrictions ..................................................6
Non-Direct Vent Installation .........................................................8
Sidewall Venting, Non-Direct Vent ..............................................8
Vent Termination Location and Clearance ..................................8
Non-Direct Vent Vertical Venting .................................................8
Direct Vent Installation.................................................................8
Sidewall Venting, Direct Vent ......................................................8
Vent/Air Intake Termination Installation .......................................8
Direct Vent, Venting and Air Intake through a Roof..................13
Venting and Air Intake Regular Inspection ...............................15
Gas Piping .................................................................................15
Electrical Wiring .........................................................................15
Multi Zoning ...............................................................................18
Water Piping ..............................................................................18
Wiring Diagram..........................................................................16
Operating Instructions ...............................................................19
Gas Input Rate Adjustment .......................................................20
Boiler Control.............................................................................22
Sequence of Operation .............................................................21
Status of Indicator Lights (LED's) .............................................22
Safety Check ............................................................................23
Care and Maintenance ..............................................................24
General Troubleshooting Guide...........................................25-27
WARNING
The venting system of this boiler is under positive pressure
when it is connected to the outdoors with 76 mm (3") diame-
ter pipe. Leakage from this system can be hazardous and if
not avoided can result in death or serious injury. In addition
to the recommendations within this manual and the User's
Information Manual, the venting system, from the blower to
the outdoor discharge, must be carefully checked annually
by a qualified service agency.
Heating Contractor
Address
Phone Number
VSPH
READ ALL OF THE FOLLOWING
STATEMENTS BEFORE READING THE
Installation location ONLY as permitted in paragraph entitled
"LIQUEFIED PETROLEUM (L.P .) PROPANE GAS-FIRED
BOILER LOCATION" on page 4 of this instruction book.
The above warning does not apply to NATURAL gas-
fired boilers.
The installation must conform to the requirements of the
authority having jurisdiction or, in the absence of such
requirements, to the National Fuel Gas Code, ANSI Z223.1-
latest edition or
propane
. The installation must also conform to the
additional requirements in this Slant/Fin Instruction Book.
In addition, where required by the authority having jurisdic-
tion, the installation must conform to American Society of
Mechanical Engineers Safety Code for Controls and Safety
Devices for Automatically Fired Boilers, No. CSD-1 or
B149.1-00 for natural gas and propane
conflict in the above requirements, then the more stringent
requirement will apply.
This boiler, gas piping and accessories must be
installed, connected, serviced and repaired by a
trained, experienced service technician, familiar with
all precautions required for gas-fired equipment and
licensed or otherwise qualified, in compliance with the
authority having jurisdiction.
Boiler Model Number
Boiler Serial Number
Installation Date
Publication No. VSPH-40
®
™
This manual must be left
with owner and should be
hung on or adjacent to
the boiler for reference.
IMPORTANT
WARNINGS AND
INSTALLATION INSTRUCTIONS
WARNING
LIQUEFIED PETROLEUM (L.P .)
PROPANE GAS-FIRED BOILERS
CSA B149.1-00 for natural gas and
. If there is any
WARNING
Part No. 455035
Printed in Canada 0408
CSA
Rev. C
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Table of Contents
Related Manuals for Slant/Fin VSPH-60
Summary of Contents for Slant/Fin VSPH-60
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Page 1: Table Of Contents
DIRECT-VENT SEALED COMBUSTION BOILERS HOT WATER MODELS VSPH-60 THROUGH VSPH-180 GAS-FIRED CAST-IRON BOILERS FOR NATURAL AND L.P . PROPANE GASES INSTALLATION AND OPERATING INSTRUCTIONS IMPORTANT TABLE OF CONTENTS... -
Page 2: Dimensions, Rating And Orifice Sizes
") and depth increases to 724 mm (28 ") when combustible floor base is used. Figure 1. Dimensions data Input No. of Boiler Sections Model Watts Btuh VSPH-60 17 600 60,000 283 11-1/4" 448 17-1/4" VSPH-90 26 400 90,000 359 14-1/4" 524 20-1/4"... -
Page 3: Identification Of Parts
VICTORY VSPH Models LOCATION AND IDENTIFICATION OF PARTS Front View Base Assembly Top View Figure 2. Location and identification of parts... -
Page 4: Installation Requirements
Construction for Service This installation must also conform to the additional require- Front 152 mm (6") 457 mm (18") ments in this Slant/Fin Instruction Book. Rear 152 mm (6") 457 mm (18") Left Side 152 mm (6") 457 mm (18") -
Page 5: Venting Application
Heat-Fab Part Numbers for various items of vent system are listed in If additional non-direct vent appliances are installed in the Slant/Fin Part List. same space and adequate air openings are provided for *AL29-4C is a registered Trademark of Allegheny Ludlum Corp them, there are no additional air openings required for the VSPH boiler. -
Page 6: Air Intake Material
VICTORY VSPH Models When joining the various components of the above listed EXAMPLE: Boiler model VSPH-180 is to be installed at sea vent systems, the manufacturers’ instructions should be level. The combustion air is provided by air intake piping closely followed to insure proper sealing. All vent connec- directly to the boiler (direct-vent installation). - Page 7 1524 - 2286 m 2286 - 3048 m (0 - 5,000 Ft.) (5,000 - 7,500 Ft.) (7,5000 - 10,000 Ft.) Boiler Model Elevation Elevation Elevation Piping Number VSPH-60 Flue 12.2 12.2 12.2 Air Intake 12.2 12.2 12.2 VSPH-90 Flue 12.2 12.2...
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Page 8: Non-Direct Vent Installation
A. SIDEWALL DIRECT VENTING chlorine-based swimming pool chemicals. Figures 9 and 10 show typical sidewall direct venting. Slant/Fin vent/air intake termination MUST be used for this A. SIDEWALL VENTING - NON-DIRECT VENT method of installation. Figures 5 and 6 show typical horizontal sidewall venting. For... - Page 9 VICTORY VSPH Models VICTORY VSPH MODELS NON - DIRECT VENT, SIDEWALL VENTING All joints must be liquid and pressure tight. Use U/L listed single wall 76 mm (3") dia. AL29-4C S.S.*. venting materials (See page 5). Figure 5. Non-direct vent, side wall venting. Figure 6.
- Page 10 VICTORY VSPH Models VICTORY VSPH MODELS- NON- DIRECT VENT, VENTING THROUGH A ROOF All joints must be liquid and pressure tight. Use U/L listed single wall 76 mm (3") dia. AL29-4C* S.S. venting materials (See page 5). Figure 7. Victory VSPH models-non-direct vent, venting through the roof AL 29-4C IS A REGISTERED TRADEMARK OF ALLEGHENY LUDLUM CORP...
- Page 11 VICTORY VSPH Models VICTORY VSPH MODELS- NON - DIRECT VENT, UTILIZING AN EXISTING CHIMNEY AS A CHASE All joints must be liquid and pressure tight. Use U/L listed single wall 76 mm (3") dia. AL29-4C* S.S. venting materials (See page 5). Figure 8.
- Page 12 VICTORY VSPH Models VICTORY VSPH MODELS - DIRECT VENT, SIDEWALL VENTING All joints must be liquid and pressure tight. Use U/L listed single wall 76 mm (3") dia. AL29-4C* S.S. venting materials (See page 5). SLOPE UP 20mm/m (1/4"/ft) MIN. FROM BOILER TO VENT TERMINATION 76-305 mm (3-12")
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Page 13: Direct Vent, Venting And Air Intake Through A Roof
VICTORY VSPH Models From inside, install inside termination plate using 4 B. DIRECT VENT - VENTING AND AIR INTAKE screws. Make sure the 102 mm (4") collar on the plate, THROUGH A ROOF penetrateed into the galvanized pipe. Figure 12 shows typical vertical venting. The vent pipe must Assemble and seal straight screened termination to pass through the ceiling, floor and the roof vertically through the slip joint connector. - Page 14 VICTORY VSPH Models VICTORY VSPH MODELS DIRECT VENT, VENTING AND AIR INTAKE THROUGH A ROOF All joints in vent system must be liquid and pressure tight. Use U/L listed and/or CSA listed single wall 76 mm (3") dia. AL29-4C S.S. venting materials (See page 5). Figure 12.
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Page 15: Venting And Air Intake Regular Inspection
VICTORY VSPH Models VENTING AND AIR INTAKE SYSTEM REGULAR solution for all gas leak testing. DO NOT use open flame. INSPECTION This boiler and its individual shutoff valve must be discon- nected from the gas supply piping system during any A. -
Page 16: Wiring Diagram
VICTORY VSPH Models Figure 13a. Schematic wiring diagram. Figure 13c. Ladder wiring diagram Figure 13b. Boiler control... - Page 17 VICTORY VSPH Models MULTIZONING OF VSPH BOILER ZONE VALVE SYSTEM USING V8043E/F ZONE VALVES Figure 14. MULTIZONING OF VSPH BOILER PUMP ZONING SYSTEM USING R845A RELAY Figure 15. MULTIZONING OF VSPH BOILER PUMP ZONING SYSTEM USING R882A/B RELAYS Figure 16.
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Page 18: Multi Zoning
See wiring diagram Figure 13a. Boiler Water Content 1. Supply and Return Model Pounds U.S. Gal. For tapping sizes see dimensions on page 2. Shut-off VSPH-60 11.2 24.75 11.4 valves are recommended. VSPH -90 14.5 32.00 14.4... -
Page 19: Operating Instructions
VICTORY VSPH Models 4. Cold Water Fill Pressure reducing (fill) valve and shut-off valve should be installed. 5. Relief Valve Discharge Piping Use same size or larger piping than valve outlet. Must ter- minate 152 mm (6") minimum from floor with a plain (no threads) end. -
Page 20: Gas Input Rate Adjustment
VICTORY VSPH Models II. Initial Start To Turn Off Gas to Appliance Safe lighting and other performance criteria were met when 1. Set thermostat to lowest setting. testing various gas manifold and control assemblies used 2. Turn off all electric power to the appliance if service is to on the Victory VSPH Series Boilers under the ANSI Z21.13- be performed. -
Page 21: Sequence Of Operation
VICTORY VSPH Models VSPH BOILER SEQUENCE OF OPERATION THERMOSTAT CALLS FOR HEAT CIRCULATOR ON BOILER WATER TEMPERATURE IS BELOW HIGH LIMIT SETTING? PRESSURE SWITCH CONTACTS PROVED CONTROL LOCKOUT. OPEN WITHIN 45 SECONDS? POWER AND PRESSURE SWITCH LED’S FLASHING. INDUCER (BLOWER) ON 1 HOUR WAIT PERIOD. -
Page 22: Boiler Control
4. The higher heating value* of gas varies substantially for dif- er control also determines the sequence of operation and timing for pre and post purge periods, trail for ignition and ferent localities. Consult with Slant/Fin’s Technical Service Dept. for re-orificing procedures if any of the following lockout. -
Page 23: Safety Check
VICTORY VSPH Models B. DIAGNOSTIC FLASH CODES Flashing LED’s provide diagnostic information WARNING: Only a trained, experienced service technician should perform troubleshooting. Turn off all electric power to the boiler before service INDICATION REMEDY LED’s FLASHING POWER LED * 120 V power supply. Polarity is reversed Reverse Hot and NEUTRAL wires in the junction box. -
Page 24: Care And Maintenance
VICTORY VSPH Models Warning: The flow of combustion and ventilating air to the boiler should not be obstructed. II. Inspection During Heating Season A. Check water pressure regularly and add water slowly to system when needed. If much water is added, purging may be necessary. -
Page 25: General Troubleshooting Guide
VICTORY VSPH Models Figure 22. Flue passage cleaning illustration WARNING: The ceramic combustion chamber in the burner box contains crystaline silica. Wear proper dust mask and gloves when servicing combustion chamber of burners. Crystaline silica has been identified as a carcinogenic or possibly carcino- genic to humans. - Page 26 VICTORY VSPH Models CAUSE REMEDY Defective pressure switch. POWER and PRES SWITCH Check pressure switch (DO NOT ADJUST). Replace LED’s flashing defective pressure switch. Set high limit setting above boiler water temperature, LIMIT Defective high limit control LED should turn on. If not, turn off power to the boiler, remove wires to high limit and check continuity across high limit contacts.
- Page 27 All other controls and parts should be identified by When parts are needed, refer to boiler model and serial number and ordered from Slant/Fin. Relief/Safety valves must shown on the boiler name/rating plate. Whenever possible refer be ASME rated for the pressure and gross output of to the original order by number and date.
- Page 28 ©Slant/Fin corp 2002. Printed in Canada 08/07. Publication VSPH-40 SLANT/FIN LTD/LTEE, 6450 Northam Drive, Mississauga, Ontario L4V 1H9 • Phone: (905) 677-8400 / FAX: (905) 677-1829 / Order Desk Fax: (905) 677-9015...