Slant/Fin Galaxy GG-300 Installation And Operating Instructions Manual
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Slant/Fin Galaxy GG-300 Installation And Operating Instructions Manual

Galaxy gg series hot water boilers
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See also: User's Information Manual , Installation Instructions and Operating Manual

INSTALLATION AND OPERATING INSTRUCTIONS

HOT WATER-Models GG-300 through GG-399HES
CONTENTS..........................................................................PAGE
Dimensions ..................................................................................2
Gas Orifice Sizes ........................................................................2
Boiler Location ........................................................................3
Boiler Foundation ....................................................................3
Chimney Requirements ..........................................................3
Minimum Clearance ....................................................................4
Vent Piping ..............................................................................4
Gas Piping ..................................................................................4
Electrical Controls and Wiring ................................................5
Boiler Room Air Supply and Ventilation ..................................5
Draft Hood Installation ............................................................5
Piping at Boiler-Water Boilers ..............................................5
Vent Damper Installation ........................................................6
Operating Instructions..................................................................7
Filling and Venting Water Systems..........................................7
Initial Start, Safety & Lighting Instructions ..............................8
Burner Adjustment, Checking Gas Input ................................8
Controls, Safety Check ..........................................................9
Care and Maintenance ................................................................9
Safety Check for Control System ..........................................10
Protection From Freezing......................................................10
Water Treatment ....................................................................10
Sequence of Operations ............................................................11
Wiring Diagram ..........................................................................12
Trouble Shooting Guide ............................................................13
Piping a Heating and Cooling System ......................................14
Replacement Parts ....................................................................14
Appendix A ................................................................................15
Heating Contractor
Address
Phone Number
Part No. 41-2842
GAS-FIRED CAST IRON BOILERS FOR NATURAL
INTERMITTENT PILOT IGNITION
IMPORTANT
READ ALL OF THE FOLLOWING WARNINGS
AND STATEMENTS BEFORE READING THE

INSTALLATION INSTRUCTIONS

WARNING
LIQUEFIED PETROLEUM (L.P.)
PROPANE FIRED GAS BOILERS
Installation location ONLY as permitted in paragraph entitled
"LIQUEFIED PETROLEUM (L.P.) PROPANE GAS FIRED
BOILER LOCATION" on page 3 of this instruction book.
The above warning does not apply to NATURAL gas fired boilers.
The installation must conform to the requirements of the authori-
ty having jurisdiction or, in the absence of such requirements, to
the National Fuel Gas Code, ANSI Z223.1-latest edition. The
installation must also conform to the additional requirements in
this Slant/Fin Instruction Book.
In addition, where required by the authority having jurisdiction,
the installation must conform to American Society of Mechanical
Engineers Safety Code for Controls and Safety Devices for
Automatically Fired Boilers, No. CSD-1.
This manual must be left with owner and should be hung on or
adjacent to the boiler for reference.
WARNING
This boiler, gas piping and accessories must be installed, con-
nected, serviced and repaired by a trained, experienced service
technician, familiar with all precautions required for gas fired
equipment and licensed or otherwise qualified, in compliance
with the authority having jurisdiction.
Boiler Model Number
Boiler Serial Number
Installation Date
CANADIAN ENERGY
PERFORMANCE
AND L.P. PROPANE GASES
PUBLICATION GG-40S
VERIFIED
RENDEMENT
ENERGETIQUE
VERIFIE

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Summary of Contents for Slant/Fin Galaxy GG-300

  • Page 1: Table Of Contents

    Vent Damper Installation ............6 installation must also conform to the additional requirements in Operating Instructions..............7 this Slant/Fin Instruction Book. Filling and Venting Water Systems..........7 Initial Start, Safety & Lighting Instructions ......8 In addition, where required by the authority having jurisdiction, Burner Adjustment, Checking Gas Input ........8...

  • Page 2: Dimensions

    GALAXY DIMENSIONS GG SERIES HOT WATER BOILERS - DIMENSIONS IN INCHES GG-300 GG-325 GG-350 GG-375H GG-399H 33-1/4 33-1/4 36-1/2 36-1/2 36-1/2 26-3/4 26-3/4 66-1/8 59-5/8 66-5/8 59-5/8 66-1/8 22-1/2 14-3/4 14-3/4 16-1/4 16-1/4 16-1/4 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2...

  • Page 3: Installation Requirements

    This installation must also conform to the additional require- with Part 7, Part 11 and Appendix G of the National Fuel ments in this Slant/Fin instruction book. Installation and service Gas Code ANSI Z223.1, NFPA 54, -latest edition which will to be performed by a qualified installer, service agency or the be referred to as the National Fuel Gas Code.

  • Page 4: Minimum Clearance

    GALAXY GAS PIPING— MINIMUM CLEARANCES FROM COMBUSTIBLE A. Local installation codes apply. The pipe joint compound used CONSTRUCTION — on threads must be resistant to the action of liquefied petro- A. Minimum boiler clearances shall be as follows: leum gases. B.

  • Page 5: Electrical Controls And Wiring

    GALAXY specify minimum opening sizes and locations. The following ELECTRICAL WIRING DANGER: Before wiring, always turn off electric power supply, recommendation applies to buildings of energy-saving construc- otherwise shock or death can result. tion, fully caulked and weather stripped: Provide one GRILLED opening near the floor and one near the Power Supply ceiling on an outside wall near the boiler (or duct from such A separately fused circuit is recommended.

  • Page 6: Vent Damper Installation

    Slant/Fin Corp. gas boiler models. These boilers must also be equipped with a plate which states that the boiler must or may be used with a Slant/Fin Corp. automatic vent damper device and indicates the proper vent damper model number.

  • Page 7: Operating Instructions

    GALAXY OPERATING INSTRUCTIONS, BASIC Before firing boiler, make these checks: 1. Relief valve is installed. Installation of the relief valve shall be consistent with the ANSI/ASME Boiler Pressure Vessel Code. Valve opening is NOT closed or reduced in size. 2. Draft hood is installed and vented to chimney. 3.

  • Page 8: Initial Start, Safety & Lighting Instructions

    GALAXY SAFETY INFORMATION FOR YOUR SAFETY READ BEFORE OPERATING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance is equipped with an ignition device which automatically lights the pilot.

  • Page 9: Controls, Safety Check

    Use of a mirror 4. The higher* heating value of gas varies substantially for may be helpful. different localities. Consult with Slant/Fin’s Technical 2. Safety Shutdown Check-out Service Dept. for re-orificing procedures if any of the fol- a.

  • Page 10: Iv. Safety Check For Control System

    GALAXY GENERAL MAINTENANCE These operations are recommended to be performed at regular intervals: A.BOILER HEATING SURFACES: clean off all coatings found. B. BOILER CONTROLS: check contacts, settings, correct func- tioning. C.PIPING: check piping and accessories for leaks. D. CHIMNEY and BREECHING: check for obstructions and leaks.

  • Page 11: Sequence Of Operations

    GALAXY SEQUENCE OF OPERATION FOR GALAXY BOILERS EQUIPPED WITH INTERMITTENT PILOT IGNITION SYSTEM (IID). THERMOSTAT CALLS FOR HEAT NO FURTHER HIGH-LIMIT CONTACTS CLOSED? ACTION MODELS WITH VENT DAMPER RELAY ENERGIZED. VENT DAMPERS VENT DAMPER MOTOR MOVES OPEN VENT DAMPER. END SWITCH CLOSES. L.P.

  • Page 12: Wiring Diagram

    GALAXY CAUTION: Label all wires prior to disconnection when servicing control. Wiring errors can cause improper and dangerous operation. “Verify proper operation after servicing.” FIGURE 6. Schematic wiring diagram...

  • Page 13: Trouble Shooting Guide

    GENERAL TROUBLE SHOOTING GUIDE FOR SERVICEPEOPLE GALAXY BURNERS FAIL TO OPERATE CAUSE REMEDY 1. Safety pilot out, or flame too low. 1. Check, clean, re-light. See instructions. 2. Gas supply valve shut off. 2. Open gas valve(s). 3. Electric switch open. 3.

  • Page 14: Piping A Heating And Cooling System

    Only simple, easily identified controls and parts may be obtained locally. All other controls and parts should be identified by and ordered from Slant/Fin. Relief/Safety valves must be ASME rated for the pressure and gross output of the boiler.

  • Page 15: Appendix A

    GALAXY APPENDIX A Removal of Existing Boiler from Common Vent System "At the time of removal of an existing boiler, the following steps shall be followed with each appliance remaining connected to the com- mon venting system placed in operation, while the other appliances remaining connected to the common venting system are not in operation."...

  • Page 16: Printed In U.s.a

    U.S.A. Canada Slant/Fin Corporation • 100 Forest Drive Slant/Fin LTD/LTEE • 400 Ambassador Drive, Greenvale, NY 11548 • 516-484-0933 Mississauga, Ontario L5T 2 J3 • 905-677-8400 www.slantfin.com www.slantfin.ca ©Slant/Fin Corp. 2015 • Printed in U.S.A. 1115 • Publication GG-40S...

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