Table of Contents
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V
ICTORY
DIRECT-VENT SEALED COMBUSTION BOILERS
HOT WATER MODELS VSPH-60 THROUGH VSPH-180
GAS-FIRED CAST-IRON BOILERS FOR NATURAL AND L.P. PROPANE GASES
INSTALLATION AND OPERATING INSTRUCTIONS
TABLE OF CONTENTS
Dimensions, Rating and Orifice Sizes ........................................2
Identification of Parts ..................................................................3
Installation Requirements ...........................................................4
Venting Application .....................................................................5
Boiler Room Air Supply and Ventilation......................................5
Flue gas Venting Requirements..................................................5
Vent Material ..............................................................................5
Air Intake Material ......................................................................6
Flue and Air Intake Restrictions .................................................6
Non-Direct Vent Installation ........................................................8
Sidewall Venting, Non-Direct Vent ..............................................8
Vent Termination Location and Clearance..................................8
Non-Direct Vent Vertical Venting .................................................8
Direct Vent Installation ................................................................8
Sidewall Venting, Direct Vent ......................................................8
Vent/Air Intake Termination Installation.......................................8
Direct Vent, Venting and Air Intake through a Roof ..................13
Venting and Air Intake Regular Inspection ...............................15
Gas Piping ................................................................................15
Electrical Wiring ........................................................................15
Multi Zoning ..............................................................................18
Water Piping .............................................................................18
Wiring Diagram .........................................................................16
Operating Instructions...............................................................19
Gas Input Rate Adjustment ......................................................20
Boiler Control ............................................................................22
Sequence of Operation.............................................................21
Status of Indicator Lights (LED's) .............................................22
Safety Check ...........................................................................23
Care and Maintenance .............................................................24
General Troubleshooting Guide ...........................................25-27
The venting system of this boiler is under positive pres-
sure. Leakage from this system can be hazardous and if
not avoided can result in death or serious injury. In addi-
tion to the recommendations within this manual and the
User's Information Manual, the venting system, from the
blower to the outdoor discharge, must be carefully
checked annually by a qualified service agency.
Heating Contractor
Address
Phone Number
Printed in U.S.A. 207
VSPH
READ ALL OF THE FOLLOWING
WARNINGS AND STATEMENTS
INSTALLATION INSTRUCTIONS
Installation location ONLY as permitted in paragraph
entitled "LIQUEFIED PETROLEUM (L.P.) PROPANE
GAS-FIRED BOILER LOCATION" on page 4 of this
instruction book.
The above warning does not apply to NATURAL gas-
fired boilers.
The installation must conform to the requirements of
the authority having jurisdiction or, in the absence of
such requirements, to the National Fuel Gas Code,
ANSI Z223.1-latest edition. The installation must also
conform to the additional requirements in this Slant/Fin
Instruction Book.
In addition where required by the authority having juris-
diction, the installation must conform to American
Society of Mechanical Engineers Safety Code for
Controls and Safety Devices for Automatically Fired
Boilers, No. CSD-1.
This boiler, gas piping and accessories must be
installed, connected, serviced and repaired by a
trained, experienced service technician, familiar with all
precautions required for gas-fired equipment and
licensed or otherwise qualified, in compliance with the
authority having jurisdiction.
Boiler Model Number
Boiler Serial Number
Installation Date
Part No. 455035 Publication No. VSPH-40 Rev. A
™
This manual must be left
with owner and should be
hung on or adjacent to
the boiler for reference.
IMPORTANT
BEFORE READING THE
WARNING
LIQUEFIED PETROLEUM (L.P.)
PROPANE GAS-FIRED BOILERS
WARNING
®
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Table of Contents
Related Manuals for Slant/Fin VSPH-180
Summary of Contents for Slant/Fin VSPH-180
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Page 1: Table Of Contents
National Fuel Gas Code, ANSI Z223.1-latest edition. The installation must also conform to the additional requirements in this Slant/Fin Instruction Book. In addition where required by the authority having juris-... -
Page 2: Dimensions, Rating And Orifice Sizes
Propane Orifice sizes indicated for sea level above are factory installed in boiler unless otherwise specified by the local authority. Orifice table is based on a higher heating value between 1000 Btuh and 1010 Btuh for Natural Gas (See page 20, if local higher heat- ing value exceeds these numbers). -
Page 3: Identification Of Parts
ICTORY VSPH Models LOCATION AND IDENTIFICATION OF PARTS Base Assembly Figure 2. Location and identification of parts... -
Page 4: Installation Requirements
Provide a level, solid foundation for the boiler. Location should be as near as possible to chimney or outside wall so that the flue pipe from boiler is short and direct. (See Appen- dix A for vent terminal location restrictions.) The location should also be such that all boiler components are protected from water (dripping, spraying, rain, etc.) during appliance... -
Page 5: Venting Application
VENTING APPLICATION VSPH Series are sealed combustion type boilers, they maybe installed and vented either as a direct vent boiler which all air for combustion is obtained directly from outside or as a non- direct vent boiler which air for combustion is taken from inside the boiler room. -
Page 6: Air Intake Material
5. Flue length restriction is for both direct and non-direct vent installations. ICTORY VSPH Models EXAMPLE: Boiler model VSPH-180 is to be installed at sea level. The combustion air is provided by air intake piping directly to the boiler (direct-vent installation). Flue piping includes 2 elbows and using Heat-Fab system. - Page 7 Maximum allowed flue and air intake equivalent length (Feet) Heat-Fab Saf-T vent system (Including EZ Seal) Boiler Model Number VSPH-60 VSPH-90 VSPH-120 VSPH-150 VSPH-180 Maximum allowed flue and air intake equivalent length (Feet) Z-Flex Z-Vent and Flex-L StaR-34 vent systems Boiler Model Number VSPH-60 VSPH-90 VSPH-120...
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Page 8: Non-Direct Vent Installation
A. SIDEWALL DIRECT VENTING Figures 9 and 10 show typical sidewall direct venting. Slant/Fin vent/air intake termination MUST be used for this method of installation. CAUTION: Flue gasses existing from the vent terminal will condense. Building materials in the area of the terminal should be protected from discoloration and degradation. - Page 9 ICTORY VSPH Models VICTORY VSPH MODELS NON - DIRECT VENT, SIDEWALL VENTING All joints must be liquid and pressure tight. Use U/L listed single wall 3" dia. Figure 5. Non-direct vent, side wall venting. Figure 6. Non-direct vent, side wall venting. Definition of Snow Line: Knowledge of local conditions will reveal the maximum height that repeated snowfalls accumulate to.
- Page 10 ICTORY VSPH Models VICTORY VSPH MODELS- NON- DIRECT VENT, VENTING THROUGH A ROOF All joints must be liquid and pressure tight. Use U/L listed single wall 3" dia. AL29-4C* S.S. venting materials (See page 5). Figure 7. Victory VSPH models-non-direct vent, venting through the roof * AL 29-4C IS A REGISTERED TRADEMARK OF ALLEGHENY LUDLUM CORP.
- Page 11 ICTORY VSPH Models VICTORY VSPH MODELS- NON - DIRECT VENT, UTILIZING AN EXISTING CHIMNEY AS A CHASE All joints must be liquid and pressure tight. Use U/L listed single wall 3" dia. AL29-4C* S.S. venting materials (See page 5). Figure 8. Victory VSPH models-non-direct vent, utilizing an existing chimney as a chase * AL 29-4C IS A REGISTERED TRADEMARK OF ALLEGHENY LUDLUM CORP.
- Page 12 ICTORY VSPH Models VICTORY VSPH MODELS - DIRECT VENT, SIDEWALL VENTING All joints must be liquid and pressure tight. Use U/L listed single wall 3" dia. AL29-4C* S.S. venting materials (See page 5). Figure 9. Direct vent, sidewall venting illustration; with straight horizontal vent. Figure 10.
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Page 13: Direct Vent, Venting And Air Intake Through A Roof
(see page 6). Install horizontal vent pipe with seams on the top. Connect and seal air intake piping to air intake collar of the boiler. Adjust the air pipe support to hold air intake pipe securely (see Figure 2). - Page 14 ICTORY VSPH Models VICTORY VSPH MODELS DIRECT VENT, VENTING AND AIR INTAKE THROUGH A ROOF All joints in vent system must be liquid and pressure tight. Use U/L listed single wall 3” dia. AL29-4C S.S. venting materials (See page 5). Figure 12.
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Page 15: Venting And Air Intake Regular Inspection
B. The gas supply line to the boiler should run directly from the meter for natural gas or from the fuel tank for L.P. propane gas. See page 2 for location of union and manual main shut-off valve that may be specified locally. -
Page 16: Wiring Diagram
120VAC 120VAC CHASSIS 24VAC 24VAC THERMOSTAT THERMOSTAT HIGH HIGH ROLL-OUT SWITCH SWITCH LIMIT LIMIT PRESSURE PRESSURE MV/PV MV/PV SWITCH SWITCH INDICATES CONNECTOR'S TERMINAL ON BOILER CONTR OL INDICATES CONNECTOR'S TERMINAL ON BOILER CONTROL Figure 13c. Ladder wiring diagram 450006007 450006007... - Page 17 ICTORY VSPH Models MULTIZONING OF VSPH BOILER ZONE VALVE SYSTEM USING V8043E/F ZONE VALVES Figure 14. MULTIZONING OF VSPH BOILER PUMP ZONING SYSTEM USING R845A RELAY Figure 15. MULTIZONING OF VSPH BOILER PUMP ZONING SYSTEM USING R882A/B RELAYS Figure 16.
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Page 18: Multi Zoning
Install thermostat on an inside wall and away from any heat sources, sunshine and drafts. Thermostat wires must be connect- ed to terminals block on boiler. See wiring diagram Figure 13a. Thermostat heat anticipator: For a non-zoned system set thermo- stat heat anticipator to 0.4 Amps, for zoned system set to match... -
Page 19: Operating Instructions
If the boiler is used to supply hot water to heating coils in air handling units, flow control valves or other devices must be installed to prevent gravity circulation of water in the coils dur- ing the cooling cycle. -
Page 20: Gas Input Rate Adjustment
1. Consult gas supplier for higher heating value* of gas (Btu/cu. ft.) to “OFF”. 2. Set thermostat high enough so that boiler will remain on 3. Measure manifold pressure. Correct manifold pressure for gas used is printed on boiler rating plate. NOTE: Gas pressure may be adjusted by... -
Page 21: Sequence Of Operation
TRIAL FOR IGNITION-15 SECONDS PILOT VALVE OPENS. IGNITION SPARK STARTS. PILOT LIGHTS AND FLAME IS SENSED DURING TRIAL FOR IGNITION? SPARK OFF. MAIN VALVE OPENS. BOILER HEATING PERIOD STARTS CONTROL CONTINUOUSLY MONITORS THERMOSTAT, HIGH LIMIT, PRESSURE SWITCH AND FLAME SENSOR. -
Page 22: Boiler Control
Btuh Input = cu. ft. metered in 3 minutes x 1050 Btu/cu. ft. x 20 4. The higher heating value of gas varies substantially for different localities. Consult with Slant/Fin’s Technical Ser- vice Department for reorificing procedures if any of the following apply: a. -
Page 23: Safety Check
Use liquid soap solution for all gas testing. DO NOT use open flame. 2. High limit control (Aquastat) test: Set room thermostat high enough for boiler water temper- ature to reach high limit setting. When this temperature is reached, the high limit switch should open. Pilot and main gas valve should close. -
Page 24: Care And Maintenance
The installer must also inform the owner that the lack of proper care and maintenance of this boiler and any fuel burning equipment may result in a hazardous condition. Installer should discuss contents of the User’s Information Manual (Publication VSPH-UIM) with the... -
Page 25: General Troubleshooting Guide
Figure 22. Flue passage cleaning illustration General Troubleshooting Guide For Service Personnel WARNING: Only a trained, experienced service technician should perform troubleshooting. Turn off all electric power to the boiler before servicing. A. BURNERS FAIL TO OPERATE- NO HEAT CAUSE No power, POWER LED off. - Page 26 Check pressure switch. Replace defective pressure switch. Set high limit setting above boiler water temperature, LIMIT LED should turn on. If not, turn off power to the boiler, remove wires to high limit and check continuity across high limit contacts. If contacts are open, replace high limit.
- Page 27 Only, simple easily - identified controls and parts may be obtained locally. All other controls and parts should be identified by and ordered from Slant/Fin. Relief/Safety valves must be ASME rated for the pressure and gross output of the boiler.
- Page 28 ©Slant/Fin Corp. 2007 SLANT/FIN CORPORATION, Greenvale, N.Y. 11548 • Phone: (516) 484-2600 FAX: (516) 484-5921 • Canada: Slant/Fin , Mississauga, Ontario LTD/LTEE www.slantfin.com...