Campbell Hausfeld AL2710 Operating Instructions And Parts Manual
Campbell Hausfeld AL2710 Operating Instructions And Parts Manual

Campbell Hausfeld AL2710 Operating Instructions And Parts Manual

Airless paint systems

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Operating Instructions and Parts Manual
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.
Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or
property damage! Retain instructions for future reference.
BUILT TO LAST
Thank you for purchasing a Campbell Hausfeld product. If you have any technical
questions about this product, please call 1-800-626-4401.
For Parts and Accessories: 1-800-626-4401
REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.
© 2002 Campbell Hausfeld/Scott Fetzer
Airless Paint
Systems
For parts, product & service information
visit www.chpower.com
AL2710
IN422400AV 12/02

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Summary of Contents for Campbell Hausfeld AL2710

  • Page 1 Airless Paint Systems BUILT TO LAST Thank you for purchasing a Campbell Hausfeld product. If you have any technical questions about this product, please call 1-800-626-4401. For Parts and Accessories: 1-800-626-4401 REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.
  • Page 2: Table Of Contents

    Operating Instructions and Parts Manual AL2710 Airless Paint Systems Table of Contents Service ........10 Description.
  • Page 3 Hausfeld replacement parts rated following this procedure, take your will not fit this equipment’s power at 3000 psi or higher. unit to a Campbell Hausfeld Service cord, then have an appropriate Center. power receptacle installed by a ● Never spray without tip guard.
  • Page 4: Pre-Operation

    AL2710 Operating Instructions and Parts Manual Airless Paint Systems General Safety secure. Do not spray acids, WARNING corrosive materials, Information (Cont.) toxic chemicals, Pre-Operation fertilizers or pesticides. using these ● Do not use pliers to tighten or materials could result in death or FLUSHING loosen high pressure connections.
  • Page 5: Setting Up

    AL2710 Operating Instructions and Parts Manual Airless Paint Systems mixture of mineral spirits and motor counterclockwise to decrease it. oil. Always ensure that there 6. Disengage the gun safety latch and ● Toggle Switch (Figure 4). squeeze the gun trigger. Turn the...
  • Page 6: Spray Tip Selection

    Operating Instructions and Parts Manual AL2710 Airless Paint Systems flow rate or capacity the sprayer can To stop unit in an b. Connect an airless spray gun to WARNING emergency, turn accommodate. Pump flow rate is the other end of the hose.
  • Page 7 AL2710 Operating Instructions and Parts Manual Airless Paint Systems pattern width and flow rate. follow this procedure. a cleared tip. Always point the gun toward the ground or into an empty a. Whenever you stop spraying, 6. If spray tip is clogged, clean only...
  • Page 8: Spray Technique

    Operating Instructions and Parts Manual AL2710 Airless Paint Systems overnight. See "Flushing" page 4. Move the gun at a steady rate in order Use a compatible solvent to flush, to apply a good coverage. The wet then fill the pump and hoses with...
  • Page 9 AL2710 Operating Instructions and Parts Manual Airless Paint Systems ZERO CALIBRATION calibration, the sensor is defective and (as indicated on glycerin filled should be replaced. pressure gauge) and the machine is 1. Place prime/pressure relief valve in not cycling. the prime (open) position.
  • Page 10: Electrical Troubleshooting

    Operating Instructions and Parts Manual AL2710 Airless Paint Systems labelled “Inhibit Switch.” At all times 2. Disconnect potentiometer lead there should be a jumper on the two from pressure control assembly. left terminals, which are the closest to 3. Use a 1/16" allen wrench, loosen set the “S2”...
  • Page 11: Fluid Pump

    Operating Instructions and Parts Manual AL2710 Airless Paint Systems to life the ball off the seat will result in Install retainer pins, retainer, and nut assembly and align holes. Insert pin a scrathed, leaky valve. loosely onto valve spring unit. By hand,...
  • Page 12: Piston Rod, Upper Check Valve

    Operating Instructions and Parts Manual AL2710 Airless Paint Systems LOWEr SUCTION VALVE 3. Place a 1/4" allen wrench into 2. MOTOR BRUSHES: These need bottom of piston. Unscrew retainer periodic inspection and replacement 1. Unthread suction nut and remove from piston. Clean all parts and according to wear.
  • Page 13 AL2710 Operating Instructions and Parts Manual Airless Paint Systems instructions on page 11. a. Start with lower male adapter. 2. Unscrew the packing nut and b. Five V-Packings, "V" inverted. suction assembly. Push piston rod c. Female adaptor. out through bottom of pump body.
  • Page 14: Troubleshooting Chart

    Operating Instructions and Parts Manual AL2710 Airless Paint Systems Troubleshooting Chart Symptom Possible Cause(s) Corrective Action 1. Air leak due to: Unit does not prime a. Loose suction nut. a. Tighten suction nut. b. Worn O-rings. b. Replace O-ring (PN 106-011) on suction seat.
  • Page 15 AL2710 Operating Instructions and Parts Manual Airless Paint Systems Electrical Troubleshooting If your machine will not start, follow these guidelines to help determine a cause and find a possible solution. Possible Cause Corrective Action Control Settings STEP 1: Ensure that the on-off toggle switch is in the “ON” position and that the Pressure Control Knob is fully counterclockwise (maximum pressure).
  • Page 16: Parts Diagrams

    For Replacement Parts, call 1-800-626-4401 Please provide following information: Address parts correspondence to: -Model number Campbell Hausfeld -Serial number (if any) 100 Production Drive -Part descriptions and number as shown in parts list Harrison, OH 45030 U.S.A. AL2710 Spray Gun www.chpower.com...
  • Page 17 AL2710 Operating Instructions and Parts Manual Parts List for Spray Gun for use with AL2710 AL2710 Spray Gun ref. No. Description Part Number Qty. Rev-guard AL2245 Rev-tip AL22xx Rev-tip seal-metal 561-025 Rev-tip seal-o-ring 561-026 Screw 120-023 Guard 120-005 Valve seat complete...
  • Page 18 AL2710 Operating Instructions and Parts Manual Airless Paint Sprayer Model AL2710 6, 7, 8, & 9 www.chpower.com...
  • Page 19 AL2710 Operating Instructions and Parts Manual Parts List for Airless Paint Sprayer, Model AL2710 AL2710 Airless Paint Sprayer ref. No. Description Part Number Qty. Pail hook 331-336 Screw 100-390 Cover 331-234 Frame 331-273 Motor cover 331-199 0.8 HPDC Motor 331-068...
  • Page 20 AL2710 Operating Instructions and Parts Manual Electrical System www.chpower.com...
  • Page 21 AL2710 Operating Instructions and Parts Manual Parts List for Electrical System ref. No. Description Part Number Qty. Electrical power cord 331-168 Strain relief 331-185 Screw 331-138 Toggle switch 331-311 Fuse 20A Slow Blow 331-328 Fuse holder 331-312 0.8 HP DC motor...
  • Page 22 AL2710 Operating Instructions and Parts Manual LCD Display Parts List for Liquid Crystal Display (LCD)-Optional ref. No. Description Part Number Qty. Screw 100-362 Mylar Label-Clear 101-270 Window 331-360 Spacer 117-281 117-126 Display Assembly 331-377 Washer 120-046 www.chpower.com...
  • Page 23: Parts Lists

    AL2710 Operating Instructions and Parts Manual Manifold Filter Part No. 111-200-99 Parts List for Manifold Filter 111-200-99 ref. No. Description Part Number Qty. Filter assembly 111-200-99 Base 111-202 Spring 301-356 O-ring 106-007 Filter-60 Mesh 111-204 Support 111-203 Base 111-201 Swivel 100-101 Plug 3/8”...
  • Page 24 AL2710 Operating Instructions and Parts Manual Gearbox Sleeve Bearing replacement Parts List for Gearbox Sleeve replacement ref. No. Description Part Number Qty. Sleeve bearing 331-061 Washers 331-103 Screws 331-197 NOTE: When replacing item 1, cover the outside of the sleeve with clear silicone prior to inserting into cover assembly.
  • Page 25 AL2710 Operating Instructions and Parts Manual Lower Suction Valve Parts List for Lower Suction Valve ref. No. Description Part Number Qty. Pump body 331-011 Retainer 331-029 Ball 1/2” Diameter 331-030 O-ring PTFE 106-011 Suction seat assembly 331-292 www.chpower.com...
  • Page 26 AL2710 Operating Instructions and Parts Manual Gear and Pump Assembly Parts List for Gear and Pump Assembly ref. No. Description Part Number Qty. Cover 331-234 Bearing 331-046 Crosshead assembly 331-038 Gear crank 331-407 Bearing 331-047 Gearbox casing* 331-040 Bolt Soc Hd...
  • Page 27 AL2710 Operating Instructions and Parts Manual Fluid Pump Part No. 331-236 Parts List for Fluid Pump 331-236 ref. No. Description Part Number Qty. Packing kit 331-210 Packing nut 331-037 Seal holder 331-019 O-ring Viton-Black 106-010 O-ring PTFE-White 106-009 Adapter female...
  • Page 28: Warranty

    8. RESPONSIBILITIES OF PURCHASER UNDER THIS WARRANTY: A. Provide dated proof of purchase and maintenance records. B. Deliver or ship the Campbell Hausfeld product or component to the nearest Campbell Hausfeld Authorized Service Center. Freight costs, if any, must be borne by the purchaser.

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