Campbell Hausfeld AL2710 Operating Instructions And Parts Manual
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Campbell Hausfeld AL2710 Operating Instructions And Parts Manual

Campbell Hausfeld AL2710 Operating Instructions And Parts Manual

Airless paint systems
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Operating Instructions and Parts Manual
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.
Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or
property damage! Retain instructions for future reference.
BUILT TO LAST
Thank you for purchasing a Campbell Hausfeld product. If you have any technical
questions about this product, please call 1-800-626-4401.
For Parts and Accessories: 1-800-626-4401
REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.
© 2002 Campbell Hausfeld/Scott Fetzer
Airless Paint
Systems
For parts, product & service information
visit www.chpower.com
AL2710
IN422400AV 12/02

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Summary of Contents for Campbell Hausfeld AL2710

  • Page 1 Airless Paint Systems BUILT TO LAST Thank you for purchasing a Campbell Hausfeld product. If you have any technical questions about this product, please call 1-800-626-4401. For Parts and Accessories: 1-800-626-4401 REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.

  • Page 2: Table Of Contents

    Operating Instructions and Parts Manual AL2710 Airless Paint Systems Table of Contents Description ........2 Service .
  • Page 3 Hausfeld replacement parts rated following this procedure, take your at 3000 psi or higher. will not fit this equipment’s power unit to a Campbell Hausfeld Service cord, then have an appropriate Center. G Never spray without tip guard. power receptacle installed by a G Ensure trigger lock is functioning certified electrician.

  • Page 4: Pre-Operation

    AL2710 Operating Instructions and Parts Manual Airless Paint Systems General Safety Pre-Operation Do not spray acids, WARNING corrosive materials, Information (Cont.) FLUSHING toxic chemicals, fertilizers or pesticides. Using these materials could G Do not use pliers to tighten or 1. NEW SPRAYER: Your sprayer was result in death or serious injury.

  • Page 5: Setting Up

    AL2710 Operating Instructions and Parts Manual Airless Paint Systems Pre-Operation ON-OFF Toggle Switch to the "ON" PROCEDURE (Cont.) position (Figure 4) and turn 1. Make sure the gun trigger lock is is no pressure in the unit, and close Pressure Control Knob (Figure 3) engaged and there is no spray tip in the prime/pressure relief valve for clockwise to increase pressure just...

  • Page 6: Spray Tip Selection

    AL2710 Operating Instructions and Parts Manual Airless Paint Systems PATTERN WIDTH 4. Prime the pump. Pre-Operation (Cont.) a. Allow pump to operate until Thickness of the paint coat is NOTE: Do not use thread sealer on paint comes from gun. determined by spray tip “fan width,”...
  • Page 7 AL2710 Operating Instructions and Parts Manual Airless Paint Systems Operation reduce buildup and drying of paint in are spraying is waterbased, or if it (Cont.) tip, tip guard, and gun. could harden in the sprayer hand, body fingers or hand in front of overnight.

  • Page 8: Spray Technique

    Operating Instructions and Parts Manual AL2710 Airless Paint Systems Operation distance perpendicular from the work. (Cont.) (See Figure 9.) SPRAY TECHNIQUE The closer the spray gun is held to the Good Spray Gun Technique is at the work, the thicker the paint is deposited core of any spray paint operation.

  • Page 9: Electrical Troubleshooting

    AL2710 Operating Instructions and Parts Manual Airless Paint Systems Electrical System 5000 psi glycerin filled pressure PHASE LIMIT TRIMPOT CALIBRATION (Cont.) gauge to the pump. (formerly known as the Low Voltage or assembly (board) and is installed on Master Voltage Calibration) 3.

  • Page 10: Replacement Of Electrical Components

    AL2710 Operating Instructions and Parts Manual Airless Paint Systems Electrical System 2. Unscrew the four nuts (6/32") and (Cont.) remove LCD Display assembly. REPLACEMENT OF ELECTRICAL 3. If unable to loosen the four nuts, COMPONENTS hold them and unscrew the four NOTE: Refer to Electrical System screws.

  • Page 11: Fluid Pump

    AL2710 Operating Instructions and Parts Manual Airless Paint Systems Service Chart on page 14 before disassembling 6. Reconnect sensor assembly to fluid (Cont.) pump. Hold sensor with 7/8" the Fluid Pump. with a wrench since this could result in wrench while tightening swivel FLUID PUMP DISCONNECT breaking the shaft.

  • Page 12: Piston Rod, Upper Check Valve

    AL2710 Operating Instructions and Parts Manual Airless Paint Systems Service and retainer in the suction nut and b. Open the two covers at the rear (Cont.) screw nut onto pump body. Tighten of motor. Replace worn or damaged parts. suction nut with rod tool. c.
  • Page 13 AL2710 Operating Instructions and Parts Manual Airless Paint Systems Maintenance packings with white lithium or (Cont.) multipurpose grease. 5. Place a 1/4” allen wrench into insert l. Slide seal holder (2) over Upper and unscrew insert from piston. Packing Set. Clean piston and seat, and then m.

  • Page 14: Troubleshooting Charts

    AL2710 Operating Instructions and Parts Manual Airless Paint Systems Troubleshooting Chart Symptom Possible Cause(s) Corrective Action 1. Air leak due to: Unit does not prime a. Loose suction nut. a. Tighten suction nut. b. Worn O-rings. b. Replace O-ring (PN 106-011) on suction seat. c.
  • Page 15 AL2710 Operating Instructions and Parts Manual Airless Paint Systems Electrical Troubleshooting If your machine will not start, follow these guidelines to help determine a cause and find a possible solution. Possible Cause Corrective Action Control Settings STEP 1: Ensure that the on-off toggle switch is in the “ON” position and that the Pressure Control Knob is fully counterclockwise (maximum pressure).

  • Page 16: Parts Diagrams

    Operating Instructions and Parts Manual For Replacement Parts, Call 1-800-626-4401 Please provide following information: Address parts correspondence to: -Model number Campbell Hausfeld -Serial number (if any) 100 Production Drive -Part descriptions and number as shown in parts list Harrison, OH 45030 U.S.A.
  • Page 17 AL2710 Operating Instructions and Parts Manual Parts List for Spray Gun for use with AL2710 AL2710 Spray Gun Ref. No. Description Part Number Qty. Rev-guard AL2245 Rev-tip AL22xx Rev-tip seal-metal 561-025 Rev-tip seal-o-ring 561-026 Screw 120-023 Guard 120-005 Valve seat complete 120-035 Valve ball with holder 120-037...
  • Page 18 AL2710 Operating Instructions and Parts Manual Airless Paint Sprayer Model AL2710 6, 7, 8, & 9 www.chpower.com...
  • Page 19 AL2710 Operating Instructions and Parts Manual Parts List for Airless Paint Sprayer, Model AL2710 AL2710 Airless Paint Sprayer Ref. No. Description Part Number Qty. Pail hook 331-336 Screw 100-390 Cover 331-234 Frame 331-273 Motor cover 331-199 0.8 HPDC Motor 331-068 Motor fan 331-212 Fan cover...
  • Page 20 AL2710 Operating Instructions and Parts Manual Electrical System www.chpower.com...
  • Page 21 AL2710 Operating Instructions and Parts Manual Parts List for Electrical System Ref. No. Description Part Number Qty. Electrical power cord 331-168 Strain relief 331-185 Screw 331-138 Toggle switch 331-311 Fuse 20A Slow Blow 331-328 Fuse holder 331-312 0.8 HP DC motor 331-068 Pressure control assembly 331-315-99...
  • Page 22 AL2710 Operating Instructions and Parts Manual LCD Display Parts List for Liquid Crystal Display (LCD)-Optional Ref. No. Description Part Number Qty. Screw 100-362 Mylar Label-Clear 101-270 Window 331-360 Spacer 117-281 117-126 Display Assembly 331-377 Washer 120-046 www.chpower.com...

  • Page 23: Parts Lists

    AL2710 Operating Instructions and Parts Manual Manifold Filter Part No. 111-200-99 Parts List for Manifold Filter 111-200-99 Ref. No. Description Part Number Qty. Filter assembly 111-200-99 Base 111-202 Spring 301-356 O-ring 106-007 Filter-60 Mesh 111-204 Support 111-203 Base 111-201 Swivel 100-101 Plug 3/8”...
  • Page 24 AL2710 Operating Instructions and Parts Manual Gearbox Sleeve Bearing Replacement Parts List for Gearbox Sleeve Replacement Ref. No. Description Part Number Qty. Sleeve bearing 331-061 Washers 331-103 Screws 331-197 NOTE: When replacing item 1, cover the outside of the sleeve with clear silicone prior to inserting into cover assembly. Piston Rod and Upper Check Valve 331-195 331-196...
  • Page 25 AL2710 Operating Instructions and Parts Manual Lower Suction Valve Parts List for Lower Suction Valve Ref. No. Description Part Number Qty. Pump body 331-011 Retainer 331-029 Ball 1/2” Diameter 331-030 O-ring Teflon 106-011 Suction seat assembly 331-292 www.chpower.com...
  • Page 26 AL2710 Operating Instructions and Parts Manual Gear and Pump Assembly Parts List for Gear and Pump Assembly Ref. No. Description Part Number Qty. Cover 331-234 Bearing 331-046 Crosshead assembly 331-038 Gear crank 331-407 Bearing 331-047 Gearbox casing* 331-040 Bolt Soc Hd 100-381 Shoulter bolt 100-380...
  • Page 27 AL2710 Operating Instructions and Parts Manual Fluid Pump Part No. 331-236 Parts List for Fluid Pump 331-236 Ref. No. Description Part Number Qty. Packing kit 331-210 Packing nut 331-037 Seal holder 331-019 O-ring Viton-Black 106-010 O-ring Teflon-White 106-009 Adapter female 331-021 V-Packing-Plastic 331-023...

  • Page 28: Warranty

    8. RESPONSIBILITIES OF PURCHASER UNDER THIS WARRANTY: A. Provide dated proof of purchase and maintenance records. B. Deliver or ship the Campbell Hausfeld product or component to the nearest Campbell Hausfeld Authorized Service Center. Freight costs, if any, must be borne by the purchaser.

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