York Affinity BHZ024-060 Installation Manual
York Affinity BHZ024-060 Installation Manual

York Affinity BHZ024-060 Installation Manual

R-410a 2-5 ton

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R-410A
AFFINITY SERIES
BHZ024-060
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Rigging And Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Ductwork . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Roof Curb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Condensate Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Service Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Power And Control Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . 8
1 Unit Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2 Unit Accessory Weights . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3 Unit Dimensions Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4 Unit Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
5 Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
6 Physical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
7 Side Duct Application . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
8 Bottom Duct Application . . . . . . . . . . . . . . . . . . . . . . . . . 13
1 Component Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2 Unit 4 Point Load Weight . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 Unit Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4 Dimensions Front and Bottom . . . . . . . . . . . . . . . . . . . . . 6
5 Dimensions Back and Bottom . . . . . . . . . . . . . . . . . . . . . 6

General

®
YORK
Affinity Model BHZ units are factory assembled heat
pumps designed for outdoor installation on a roof top or a slab.
Field-installed electric heater accessories are available to
provide supplemental electric heat combined with electric
cooling and heating.
The units are completely assembled on rigid, removable base
rails. All piping, refrigerant charge, and electrical wiring is
factory installed and tested. The units require only electric
power and duct connections at the point of installation.
The electric heaters have nickel-chrome resistance wire
elements and utilize single point power connection.
Safety Considerations
This is a safety alert symbol
labels or in manuals, be alert to the potential for personal injury.
Understand and pay particular attention the signal words
DANGER, WARNING or CAUTION.

TABLE OF CONTENTS

LIST OF TABLES
LIST OF FIGURES
. When you see this symbol on
Compressors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Phasing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Airflow Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Anti-short Cycle Timer. . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Cooling Sequence Of Operations . . . . . . . . . . . . . . . . . . . 15
Heating Sequence Of Operations . . . . . . . . . . . . . . . . . . . 16
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Normal Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Typical Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . 19
9 Additional Static Resistance . . . . . . . . . . . . . . . . . . . . . . 14
10 Electric Heat Minimum Supply Air . . . . . . . . . . . . . . . . . 15
11 Indoor Blower Specifications . . . . . . . . . . . . . . . . . . . . . . 15
12 Electric Heat Multipliers . . . . . . . . . . . . . . . . . . . . . . . . . 15
13 Demand Defrost Selection . . . . . . . . . . . . . . . . . . . . . . . 16
6 Roof Curb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
7 Typical Field Control Wiring Diagram . . . . . . . . . . . . . . . 9
8 Typical Field Power Wiring Diagram . . . . . . . . . . . . . . . . 9
10 R-410A Quick Reference Guide . . . . . . . . . . . . . . . . . . 22
DANGER indicates an imminently hazardous situation, which,
if not avoided, will result in death or serious injury.
WARNING indicates a potentially hazardous situation, which,
if not avoided, could result in death or serious injury.
CAUTION indicates a potentially hazardous situation, which, if
not avoided may result in minor or moderate injury. It is also
used to alert against unsafe practices and hazards involving
only property damage.
Improper installation may create a condition where the
operation of the product could cause personal injury or
property damage. Improper installation, adjustment,
alteration, service or maintenance can cause injury or
property damage. Refer to this manual for assistance or
for additional information, consult a qualified contractor,
installer or service agency.
SO 9001
Certified Quality
Management System
268721-YIM-C-0908

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Table of Contents
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Summary of Contents for York Affinity BHZ024-060

  • Page 1: Table Of Contents

    DANGER indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury. ® YORK Affinity Model BHZ units are factory assembled heat WARNING indicates a potentially hazardous situation, which, pumps designed for outdoor installation on a roof top or a slab.
  • Page 2 Renewal Parts cause injury or property damage. Refer to this manual. ® Contact your local York parts distribution center for authorized For assistance or additional information consult a replacement parts. qualified installer or service agency.
  • Page 3: Installation

    268721-YIM-C-0908 Installation Refer to Table 6 for unit physical data and to Table 5 for electrical data. Limitations If components are to be added to a unit to meet local codes, they are to be installed at the dealer's and/or the customer's These units must be installed in accordance with the following expense.
  • Page 4: Location

    If a unit is to be installed on a roof curb other than a ® York roof curb, gasketing must be applied to all For roof top installation, be sure the structure can support surfaces that come in contact with the unit underside.
  • Page 5: Unit Accessory Weights

    268721-YIM-C-0908 Table 2: Unit Accessory Weights Weight (lbs.) Unit Accessory Model Shipping Operating Add Economizer Add Electric Heat 1. Weight given is for the maximum heater size available (25 kW). HIGH VOLTAGE CONN. 7/8" DIA. KNOCKOUT FRONT HIGH VOLTAGE CONN. COMPRESSOR SERVICE ACCESS COMPARTMENT 1-31/32"...
  • Page 6: Dimensions Front And Bottom

    268721-YIM-C-0908 FRONT LOW VOLTAGE CONN. 7/8" DIA. KNOCKOUT HIGH VOLTAGE CONN. 1-31/32" x 7/8" KNOCKOUT CONDENSATE DRAIN 3/4" NPTF 40-1/2 26-3/4 22-1/2 43-1/2 Figure 4: Dimensions Front and Bottom SIDE SUPPLY 14-1/2 AIR OPENING 28-3/8 CONDENSER COIL 14-1/2 BACK BOTTOM SUPPLY AIR OPENING 3-3/8 SIDE RETURN...
  • Page 7: Ductwork

    268721-YIM-C-0908 RECOMMENDED DUCT SIZE 17-1/2" x 16-3/4" 42-2/3 45-1/8 40-3/4 17-5/8 17-1/4 43-1/4 OPENING FOR 3-1/2 RETURN AIR DUCT OPENING FOR SUPPLY AIR DUCT RECOMMENDED DUCT SIZE 17-1/8" x 21-1/2" Figure 6: Roof Curb Ductwork NOTE: Be sure to note supply and return openings. Refer to Figures 4 and 5 for information concerning rear and These units are adaptable to downflow use as well as rear bottom supply and return air duct openings.
  • Page 8: Condensate Drain

    268721-YIM-C-0908 Condensate Drain A condensate trap is recommended to be installed in the condensate drain. The plumbing must conform to local codes. Wear safety glasses and gloves when handling Use a sealing compound on male pipe threads. Install the refrigerants. Failure to follow this warning can cause condensate drain line (3/4”...
  • Page 9: Typical Field Control Wiring Diagram

    268721-YIM-C-0908 UNIT CONTROL BOARD NOTE: HEAT ANTICIPATOR THERMOSTAT TERMINAL STRIP SHOULD BE SET AT 0.25 AMPS FOR ALL MODELS. ** = Minimum wire size of 18 AWG wire should be used for all field installed 24 volt wire. * = Only required on units with supplemental electric heat.
  • Page 10: Electrical Data

    268721-YIM-C-0908 Table 5: Electrical Data OD Fan Supply Compressors Max Fuse Motors Blower Electric Heat Option Size (each) Volt Breaker Size (each) Motor (Tons) (Amps) (Amps) RLA LRA MCC Model Stages Amps None 21.3 2NH04500506 3.8 / 5 18.1 / 20.8 43.9 / 47.3 50 / 50 208/230-1-60 12.8 60...
  • Page 11: Physical Data

    268721-YIM-C-0908 Table 5: Electrical Data (Continued) OD Fan Supply Compressors Max Fuse Motors Blower Electric Heat Option Size (each) Volt Breaker Size (each) Motor (Tons) (Amps) (Amps) RLA LRA MCC Model Stages Amps None 42.7 2NP04501006 7.5 / 10 36.1 / 41.7 87.8 / 94.7 100 / 110 208/230-1-60 26.2 150...
  • Page 12: Compressors

    268721-YIM-C-0908 Table 6: Physical Data (Continued) Models Component BHZ024 BHZ030 BHZ036 BHZ042 BHZ048 BHZ060 Nominal Tonnage CONDENSER FAN DATA Fan diameter (Inch) Type Prop Prop Prop Prop Prop Prop Drive type Direct Direct Direct Direct Direct Direct No. speeds Number of motors Motor HP each 1100 Nominal total CFM...
  • Page 13: Side Duct Application

    268721-YIM-C-0908 Airflow Performance Table 7: Side Duct Application External Static Pressure (Inches Water Gauge) Model No. Blower Speed Setting Low (1) Low/Medium (2) Medium (3) (2.0) Medium/High (4) 1019 1097 High (5) 1052 1120 Low (1) Low/Medium (2) 1003 Medium (3) 1091 1041 1033...
  • Page 14: Additional Static Resistance

    268721-YIM-C-0908 Table 9: Additional Static Resistance Size Wet Indoor Coil Economizer Filter/Frame Kit Electric Heat (Tons) 0.01 0.00 0.01 0.02 0.01 0.00 0.02 0.03 0.01 0.00 0.02 0.03 0.01 0.01 0.02 0.03 (2.0) 0.01 0.01 0.02 0.04 1000 0.02 0.01 0.02 0.04 1100...
  • Page 15: Ton

    268721-YIM-C-0908 Table 10: Electric Heat Minimum Supply Air Minimum Supply Air (CFM) Size Voltage Heater kW (Tons) 10.0 15.0 20.0 25.0 208/230-1-60 (2.0) 208/230-1-60 208/230-3-60 (2.5) 460-3-60 208/230-1-60 1070 1070 1070 1070 208/230-3-60 1070 1070 1070 1070 (3.0) 460-3-60 1070 1070 1070 1070...
  • Page 16: Heating Sequence Of Operations

    268721-YIM-C-0908 Heating Sequence Of Operations Table 13: Demand Defrost Selection When the fan switch on the thermostat is in the “ON” Unit Pin Position position, the 24 volts at “G” brings on the indoor blower B*HZ 036, 048, 060 motor at the heating flow. When the fan switch on the B*HZ 024, 030 thermostat is in the “AUTO”...
  • Page 17: Thermostat Signals (Single Phase Units)

    268721-YIM-C-0908 Table 14: Thermostat Signals (Single Phase Units) Signal State Board Function FAN INSTANT ON FAN INSTANT OFF FAN INSTANT ON COMPRESSOR AND OUTDOOR FAN INSTANT ON (AFTER ANTI-SHORT CYCLE DELAY) REVERSING VALVE ENERGIZED G & Y & O SYSTEM OPERATES IN COOLING COMPRESSOR AND OUTDOOR FAN INSTANT OFF FAN 60 SEC.
  • Page 18: Maintenance

    268721-YIM-C-0908 Table 15: Thermostat Signals (Three Phase Units) (Continued) Signal State Board Function FAN INSTANT ON HEATER BANK 1, 2 & 3 ELEC. HEAT INSTANT ON HEATER BANK 4, 5 & 6 ELEC. HEAT 10 SEC. DELAY ON G & W HEATER BANK 4, 5 &...
  • Page 19: Typical Wiring Diagrams

    268721-YIM-C-0908 Typical Wiring Diagrams Typical BHZ024-060 Heat Pump 208/230-1-60 volt Wiring Diagram Johnson Controls Unitary Products...
  • Page 20 268721-YIM-C-0908 Typical BHZ030-060 Heat Pump 230-3-60 volt Wiring Diagram Johnson Controls Unitary Products...
  • Page 21 268721-YIM-C-0908 Typical BHZ030-060 Heat Pump 460-3-60 volt Wiring Diagram Johnson Controls Unitary Products...
  • Page 22: 410A Quick Reference Guide

    268721-YIM-C-0908 R-410A QUICK REFERENCE GUIDE Refer to Installation Instructions for specific installation requirements. R-410A efrigerant operates at 50 - 70 percent higher pressures than R-22. Be sure that servicing equipment and replacement components are designed to operate with R-410A. R-410A efrigerant cylinders are rose colored. Recovery cylinder service pressure rating must be 400 psig, DOT 4BA400, or DOT BW400.
  • Page 23 268721-YIM-C-0908 Johnson Controls Unitary Products...
  • Page 24 Subject to change without notice. Printed in U.S.A. 268721-YIM-C-0908 Copyright © 2008 by Johnson Controls, Inc. All rights reserved. Supersedes: 268721-YIM-B-0807 Johnson Controls Unitary Products 5005 York Drive Norman, OK 73069...

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