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York BQ 036 Technical Manual

Single package heat pump units 3, 4 & 5 nominal tons 10.0 seer
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TECHNICAL GUIDE
SINGLE PACKAGE HEAT PUMP UNITS
BQ 036, 048 & 060
3, 4 & 5 NOMINAL TONS
10.0 SEER
®
FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE

DESCRIPTION

YORK Sunline 2000™ heat pumps are convertible single
package units with a common cabinet and a common roof
curb for the 3, 4 and 5 ton sizes. The units were designed for
light commercial and commercial applications. They can eas-
ily be installed on a roof curb, slab, roof jack or frame.
All units include:
•
Powder Paint finish that meets ASTM-B-117 1000 hour
salt spray standards
•
Permanently lubricated motors
•
Bottom or side air discharge configuration capability
(field convertible)
•
Manufactured under the quality standards of ISO9001
TM
•
Simplicity
Control Board
•
Copper tube/aluminum fin coils
•
Easy access to all components
•
Rigging holes in base rails for lifting
•
Fork lift slots on three sides
•
Single point power connection
•
Complete factory package - tested, charged and wired
•
CSA agency listing on all units
WARRANTY
•
Factory Limited Parts Warranty
•
One-year parts warranty
•
A Five-year parts warranty on the compressor and
electric heat elements.
036-21508-005-A-0305

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Summary of Contents for York BQ 036

  • Page 1: Description

    FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE ® DESCRIPTION YORK Sunline 2000™ heat pumps are convertible single package units with a common cabinet and a common roof curb for the 3, 4 and 5 ton sizes. The units were designed for light commercial and commercial applications.

  • Page 2: Table Of Contents

    DESCRIPTION ......1 PRODUCT NOMENCLATURE ....3 FEATURES .

  • Page 3: Product Nomenclature

    036-21508-005-A-0305 PRODUCT NOMENCLATURE -5 Ton Sunline Model Number Nomenclature Product Catagory Product Identifier Nominal Cooling Capacity - MBH Heat Type & Nominal Heat Capacity lectric Heat Options Unitary Products Group AA 1 Voltage Airflow Product Generation Installation Options Additional Options Options...
  • Page 4 PRODUCT NOMENCLATURE - Continued None Phase Monitor Coil Guard Dirty Filter Switch Phase Monitor & Coil Guard Phase Monitor & Dirty Filter Switch Coil Guard & Dirty Filter Switch Phase Monitor, Coil Guard, & Dirty Filter Switch SS Drain Pan SS Drain Pan &...
  • Page 5 036-21508-005-A-0305 Johnson UNT Controller, DFS, APS, Technicoat Evap. & Cond Coils, Phase Monitor, & Coil Guard Johnson UNT Controller, DFS, APS, SS Drain Pan Johnson UNT Controller, DFS, APS, SS Drain Pan, Phase Monitor, & Coil Guard Johnson UNT Controller, DFS, APS, SS Drain Pan, & Technicoat Cond Coils Johnson UNT Controller, DFS, APS, SS Drain Pan, &...
  • Page 6 Technicoat Condenser Coil & Dirty Filter Switch Technicoat Condenser Coil, Phase Monitor, & Coil Guard Technicoat Condenser Coil, Phase Monitor, & Dirty Filter Switch Technicoat Condenser Coil, Coil Guard, & Dirty Filter Switch Technicoat Condenser Coil, Phase Monitor, Coil Guard, & Dirty Filter Switch Technicoat Evaporator Coil Technicoat Evaporator Coil &...
  • Page 7 036-21508-005-A-0305 WF Intelli-Comfort w/Mod Link Controller, Technicoat Cond. Coil, & Phase Monitor WG Intelli-Comfort w/Mod Link Controller, Technicoat Cond. Coil, & Coil Guard WH Intelli-Comfort w/Mod Link Controller, Technicoat Cond. Coil, Phase Monitor, & Coil Guard Intelli-Comfort w/Mod Link Controller, & Technicoat Evap. Coil WK Intelli-Comfort w/Mod Link Controller, Technicoat Evap.
  • Page 8 CPC Controller, DFS, APS, SS Drain Pan, Phase Monitor, Coil Guard, & Technicoat Evap and Cond Coils Hinged Filter Door & Toolless Access Panels Johnson UNT Controller with Dirty Filter Switch & Air Proving Switch, Hinged Filter Door & Toolless Access Panels Johnson UNT Controller, DFS, APS &...
  • Page 9 036-21508-005-A-0305 Novar ETC-3 Controller, DFS, APS & Coil Guard, Hinged Filter Door & Toolless Access Panels Novar ETC-3 Controller, DFS, APS, Phase Monitor, & Coil Guard, Hinged Filter Door & Toolless Access Panels Novar ETC-3 Controller, DFS, APS & Technicoat Cond. Coil, Hinged Filter Door & Toolless Access Panels Novar ETC-3 Controller, DFS, APS, Technicoat Cond.
  • Page 10 QD Simplicity Intelli-Comfort Controller, Phase Monitor, & Coil Guard, Hinged Filter Door & Toolless Access Panels Simplicity Intelli-Comfort Controller, & Technicoat Cond. Coil, Hinged Filter Door & Toolless Access Panels Simplicity Intelli-Comfort Controller, Technicoat Cond. Coil, & Phase Monitor, Hinged Filter Door & Toolless Access Panels QG Simplicity Intelli-Comfort Controller, Technicoat Cond.

  • Page 11: Features

    • BAS Controls - York’s Sunline™ series units offer fac- tory mounted BAS controls such as SImplicity™ INTELLI-Comfort™, Novar, Honeywell, Johnson, and...

  • Page 12: Factory-Installed Options

    • BAS - Building Automation System Controls Simplicity™ INTELLI-Comfort™ CONTROL - The York® Simplicity™ INTELLI-Comfort™ control is factory installed. It includes a supply air sensor, a return air sen- sor, and an outside air sensor. There are provisions for a...

  • Page 13: Field-Installed Accessories

    • Simplicity™ INTELLI-Comfort™ with MOD LINK CON- TROL - The York® Simplicity™ INTELLI-Comfort™ with Mod Link control is factory installed. It includes all the features of the INTELLI-Comfort™ control with an addi- tional control to translate communications from MOD- BUS to the BACnet MSTP protocol.
  • Page 14 Roof curbs are designed to fit inside the base rails of the unit and include both a wood nailing strip and duct hanger supports. • POWER EXHAUST - Our single input economizer options are available with power exhaust. Whenever the outdoor air intake dampers are opened for free cooling, the exhaust fan will be energized to prevent the condi- tioned space from being over-pressurized during econo-...

  • Page 15: Sound Power Rating

    036-21508-005-A-0305 TABLE 1: SOUND POWER RATING BLOWER UNIT SIZE SPEED 1,200 0.60 1,600 0.55 HIGH 0.80 2,000 0.45 HIGH 1.00 1. These values have been accessed using a model of sound propagation from a point source into the hemispheric\free field. The dBA values provided are to be used for reference only.

  • Page 16: Bq036 Cooling Capacities (3 Ton)

    TABLE 3: BQ036 COOLING CAPACITIES (3 TON) AIR ON EVAPORATOR TOTAL COIL POWER CAP. INPUT WB °F 1750 1500 1400 1200 1050 AIR ON EVAPORATOR TOTAL COIL POWER CAP. INPUT WB °F 1750 1500 1400 1200 1050 1. These capacities are gross ratings. For net capacity, determine the kW of the supply air blower motor from the SUPPLY AIR BLOWER PERFORMANCE Table, multiply this value by 3.415 MBH/kW to determine the motor heat, and deduct this heat from the gross capacity of the unit.

  • Page 17: Bq048 Cooling Capacities (4 Ton)

    036-21508-005-A-0305 TABLE 4: BQ048 COOLING CAPACITIES (4 TON) AIR ON EVAPORATOR TOTAL COIL POWER CAP. INPUT WB °F 2000 1800 1600 1400 1200 AIR ON EVAPORATOR TOTAL COIL POWER CAP. INPUT WB °F 2000 1800 1600 1400 1200 1. These capacities are gross ratings. For net capacity, determine the kW of the supply air blower motor from the SUPPLY AIR BLOWER PERFORMANCE Table, multiply this value by 3.415 MBH/kW to determine the motor heat, and deduct this heat from the gross capacity of the unit.

  • Page 18: Bq060 Cooling Capacities (5 Ton)

    TABLE 5: BQ060 COOLING CAPACITIES (5 TON) AIR ON EVAPORATOR TOTAL COIL POWER CAP. INPUT WB °F 2500 2250 2000 1750 1500 AIR ON EVAPORATOR TOTAL COIL POWER CAP. INPUT WB °F 2500 2250 2000 1750 1500 1. These capacities are gross ratings. For net capacity, determine the kW of the supply air blower motor from the SUPPLY AIR BLOWER PERFORMANCE Table, multiply this value by 3.415 MBH/kW to determine the motor heat, and deduct this heat from the gross capacity of the unit.

  • Page 19: Bq Heating Capacities

    036-21508-005-A-0305 TABLE 6: BQ HEATING CAPACITIES Model Tonnage RET. AIR °F 1750 1400 1200 1050 2000 1600 1200 2500 2000 1500 Unitary Products Group OUTDOOR AIR TEMPERATURE, °F (72% RH) & KW 13.1 16.4 23.5 11.9 21.5 10.9 13.6 19.6 12.4 15.5 22.5...

  • Page 20: Supply Air Blower Performance (3 Ton Belt Drive) - Side Duct Application

    TABLE 7: SUPPLY AIR BLOWER PERFORMANCE (3 TON BELT DRIVE) - SIDE DUCT APPLICATION UNIT FLOW 0.20 TONNAGE WATTS 2000 1900 1800 1700 1, 2 1600 1500 1400 1300 1200 UNIT FLOW 0.90 TONNAGE WATTS 2000 1103 1270 1900 1085 1210 1800 1064...

  • Page 21: Supply Air Blower Performance (4 Ton Belt Drive) - Side Duct Application

    036-21508-005-A-0305 TABLE 8: SUPPLY AIR BLOWER PERFORMANCE (4 TON BELT DRIVE) - SIDE DUCT APPLICATION UNIT FLOW 0.20 TONNAGE WATTS 2000 1900 1800 1700 1, 2 1600 1500 1400 1300 1200 UNIT FLOW 0.90 TONNAGE WATTS 2000 1103 1270 1900 1085 1210 1800...

  • Page 22: Belt Drive) - Side Duct Application

    TABLE 9: SUPPLY AIR BLOWER PERFORMANCE (5 TON BELT DRIVE) - SIDE DUCT APPLICATION UNIT FLOW 0.20 TONNAGE WATTS 2500 1059 1560 1077 2400 1032 1405 1054 2300 1005 1260 1024 2200 1160 1002 2100 1060 1, 2 2000 1900 1800 1700 1600...

  • Page 23: Ton Direct Drive) - Side Duct Application

    036-21508-005-A-0305 TABLE 10: SUPPLY AIR BLOWER PERFORMANCE (3 - 5 TON DIRECT DRIVE) - SIDE DUCT APPLICATION UNIT MOTOR SPEED TONNAGE 1660 1470 1810 1635 2390 2270 UNIT MOTOR SPEED TONNAGE 1600 1450 1290 1840 1620 1510 2260 2130 2030 1.

  • Page 24: Static Resistances

    TABLE 12: STATIC RESISTANCES DESCRIPTION 1000 1, 2 0.07 ECONOMIZER ELECTRIC 5-15KW 0.04 HEATERS 20-30KW 0.06 BOTTOM DUCT CONNECTIONS 0.06 1. Deduct these resistance values from the available external static pressure shown in SUPPLY AIR BLOWER PERFORMANCE Tables. 2. The pressure through the economizer is greater for 100% outdoor air than for 100% return air. If the resistance of the return air duct system is less than 0.25 IWG, the unit will deliver less CFM during full economizer operation.

  • Page 25: Pg. # 14 Electrical Data - Bq036 & 048 Direct Drive Without Powr'd Convenience Outlet

    036-21508-005-A-0305 TABLE 14: ELECTRICAL DATA - BQ036 & 048 DIRECT DRIVE WITHOUT POWR’D CONVENIENCE OUTLET Compressors Model Voltage Tonnage Each Each 208-1-60 19.0 230-1-60 19.0 208-3-60 11.9 230-3-60 11.9 460-3-60 575-3-60 208-1-60 25.0 230-1-60 25.0 208-3-60 14.7 230-3-60 14.7 460-3-60 575-3-60 1.

  • Page 26: Electrical Data - Bq060 Direct Drive

    TABLE 15: ELECTRICAL DATA - BQ060 DIRECT DRIVE WITHOUT POWR’D CONVENIENCE OUTLET Compressors Model Voltage Tonnage Each Each 208-1-60 32.1 230-1-60 32.1 208-3-60 19.3 230-3-60 19.3 460-3-60 10.0 575-3-60 1. HACR Type per NEC. 2. These electric heaters DO NOT include a fuse box. If a fuse box is required to meet a local code (i.e. Chicago), the fuse block accessories 2FB04700825 and 2FB04700846 are available for field installation.

  • Page 27: Electrical Data - Bq036 & 048 Belt Drive Without Powr'd Convenience Outlet

    036-21508-005-A-0305 TABLE 16: ELECTRICAL DATA - BQ036 & 048 BELT DRIVE WITHOUT POWR’D CONVENIENCE OUTLET Compressors Model Voltage Tonnage Each Each 208-1-60 19.0 230-1-60 19.0 208-3-60 11.9 230-3-60 11.9 460-3-60 575-3-60 208-1-60 25.0 230-1-60 25.0 208-3-60 14.7 230-3-60 14.7 460-3-60 575-3-60 1.

  • Page 28: Electrical Data - Bq060 Belt Drive Without Powr'd Convenience Outlet

    TABLE 17: ELECTRICAL DATA - BQ060 BELT DRIVE WITHOUT POWR’D CONVENIENCE OUTLET Compressors Model Voltage Tonnage Each Each 208-1-60 32.1 230-1-60 32.1 208-3-60 19.3 230-3-60 19.3 460-3-60 10.0 575-3-60 1. HACR Type per NEC. 2. These electric heaters DO NOT include a fuse box. If a fuse box is required to meet a local code (i.e. Chicago), the fuse block accessories 2FB04700825 and 2FB04700846 are available for field installation.

  • Page 29: Electrical Data - Bq036 & 048 Direct Drive With Powr'd Convenience Outlet

    036-21508-005-A-0305 TABLE 18: ELECTRICAL DATA - BQ036 & 048 DIRECT DRIVE WITH POWR’D CONVENIENCE OUTLET Compressors Model Voltage Tonnage Each Each 208-1-60 19.0 230-1-60 19.0 208-3-60 11.9 230-3-60 11.9 460-3-60 575-3-60 208-1-60 25.0 230-1-60 25.0 208-3-60 14.7 230-3-60 14.7 460-3-60 575-3-60 1.

  • Page 30: Electrical Data - Bq060 Direct Drive With Powr'd Convenience Outlet

    TABLE 19: ELECTRICAL DATA - BQ060 DIRECT DRIVE WITH POWR’D CONVENIENCE OUTLET Compressors Model Voltage Tonnage Each Each 208-1-60 32.1 230-1-60 32.1 208-3-60 19.3 230-3-60 19.3 460-3-60 10.0 575-3-60 1. HACR Type per NEC. 2. These electric heaters DO NOT include a fuse box. If a fuse box is required to meet a local code (i.e. Chicago), the fuse block accessories 2FB04700825 and 2FB04700846 are available for field installation.

  • Page 31: Electrical Data - Bq036 & 048 Belt Drive With Powr'd Convenience Outlet

    036-21508-005-A-0305 TABLE 20: ELECTRICAL DATA - BQ036 & 048 BELT DRIVE WITH POWR’D CONVENIENCE OUTLET Compressors Model Voltage Tonnage Each Each 208-1-60 19.0 230-1-60 19.0 208-3-60 11.9 230-3-60 11.9 460-3-60 575-3-60 208-1-60 25.0 230-1-60 25.0 208-3-60 14.7 230-3-60 14.7 460-3-60 575-3-60 1.

  • Page 32: Electrical Data - Bq060 Belt Drive With Powr'd Convenience Outlet

    TABLE 21: ELECTRICAL DATA - BQ060 BELT DRIVE WITH POWR’D CONVENIENCE OUTLET Compressors Model Voltage Tonnage Each Each 208-1-60 32.1 230-1-60 32.1 208-3-60 19.3 230-3-60 19.3 460-3-60 10.0 575-3-60 1. HACR Type per NEC. 2. These electric heaters DO NOT include a fuse box. If a fuse box is required to meet a local code (i.e. Chicago), the fuse block accessories 2FB04700825 and 2FB04700846 are available for field installation.

  • Page 33: Physical Data

    036-21508-005-A-0305 TABLE 22: PHYSICAL DATA MODELS EVAPORATOR BLOWER EVAPORATOR COIL CONDENSER FANS CONDENSER COILS COMPRESSOR (Qty. Per Unit) FILTERS CHARGE TABLE 23: ELECTRIC HEAT CORRECTION FACTORS NOMINAL VOLTAGE VOLTAGE Unitary Products Group Centrifugal Blower (Dia. x Wd. in.) Fan Motor HP (Direct Drive) Fan Motor HP (Belt Drive) Rows Deep Fins Per Inch...

  • Page 34: Typical Field Power & Control Wiring

    JUMPER 24 VOLT THERMOSTAT 2ET07701024. TO CONTROL THE ECONOMIZER ON THE SECOND STAGE COOLING OR TO HAVE AN ELECTRIC HEAT ACCESSORY WITH TWO STAGES OF HEAT, USE THERMOSTAT 2TH0471024. COOLING / HEATING (ELECTRONIC THERMOSTAT) MULTI STAGE THERMOSTAT TERMINALS UNIT TERMINAL STRIP TB1 JUMPER LED 1...

  • Page 35: Unit Dimensions (3 - 5 Ton Heat Pump) Front View

    036-21508-005-A-0305 FIGURE 3 - UNIT DIMENSIONS (3 - 5 TON HEAT PUMP) FRONT VIEW FIGURE 4 - UNIT WITH ECONOMIZER RAINHOOD Unitary Products Group DETAIL “A”...

  • Page 36: Unit With Fixed Outdoor Air/Motorized Damper Rainhood

    036-21508-005-A-0305 DETAIL “B” FIGURE 5 - UNIT WITH FIXED OUTDOOR AIR/MOTORIZED DAMPER RAINHOOD FIGURE 6 - UNIT DIMENSIONS (REAR VIEW) Unitary Products Group...

  • Page 37: Disconnect/Blower Access Location

    036-21508-005-A-0305 FIGURE 7 - DISCONNECT/BLOWER ACCESS LOCATION TABLE 25: UTILITIES ENTRY HOLE OPENING SIZE (DIA.) 7/8” KO Control Wiring 2” KO 1 1-5/8” KO 1-1/2” KO 1. Opening in the bottom to the unit can be located by the side in the insulation. 2.

  • Page 38: Typical Applications

    036-21508-005-A-0305 FIGURE 8 - TYPICAL APPLICATIONS Unitary Products Group...

  • Page 39: Four And Six Point Loading

    036-21508-005-A-0305 BACK OF UNIT APPROXIMATE CENTER OF GRAVITY FRONT OF UNIT FIGURE 9 - FOUR AND SIX POINT LOADING TABLE 27: BQ 4 POINT LOADS WEIGHT DISTRIBUTION UNIT TOTAL BQ036 BQ048 BQ060 TABLE 28: BQ 6 POINT LOADS WEIGHT DISTRIBUTION UNIT TOTAL BQ036...

  • Page 40: Guide Specifications

    FIGURE 10 - ROOF CURB DIMENSIONS GUIDE SPECIFICATIONS GENERAL Units shall be manufactured by York International Unitary Products Group in an ISO 9001 certified facility. York's Sunline 2000 units are convertible single package heat pumps. Although the units are primarily designed for curb mounting on a roof, they can also be slab-mounted at ground level or set on steel beams above a finished roof.
  • Page 41 036-21508-005-A-0305 lated with a minimum 1/2” thick insulation, coated on the air- side. Aluminum foil faced insulation shall be used in the furnace compartment and be fastened with ridged fasteners to prevent insulation from entering the air stream. Cabinet panels shall be “large” size, easily removable for servicing and maintenance.
  • Page 42 matic reset to prevent the heating element system from oper- ating at an excessive temperature. The heating section assembly shall slide out of the unit for easy maintenance and service. Units with Electric Heating shall be wired for a single point power supply with branch circuit fusing (where required).
  • Page 43 036-21508-005-A-0305 • BAS CONTROLS (SImplicity™ INTELLI-Comfort™, CPC, JOHNSON, HONEYWELL, NOVAR) • BAS READY ECONOMIZER (BELIMO ACTUATOR WITHOUT A CONTROLLER) • HINGED FILTER DOOR ACCESS AND TOOLESS ACCESS PANELS • STAINLESS STEEL DRAIN PAN Unitary Products Group • BOTTOM DRAIN CONNECTION •...
  • Page 44 Subject to change without notice. Printed in U.S.A. Copyright © 2005 by Unitary Products Group. All rights reserved. Unitary Products Group Supersedes: 036-21508-004-A-0504 5005 York Drive 036-21508-005-A-0305 Norman 73069...

This manual is also suitable for:

Bq 060

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