York SUNLINE 2000 2000 Technical Manual

Single package air-to-air heat pumps (208/230, 460v, 575v) 3, 4 and 5 nominal tons (10 seer)

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TECHNICAL GUIDE

DESCRIPTION

YORK Sunline 2000 Heat Pumps are convertible single
package units with a common cabinet and common roof curb
for the 3, 4 and 5 ton sizes. The units were designed for
residential and light commercial applications. They can easily
be installed on a roof curb, slab, roof jack or frame.
All units are self--contained and assembled on rigid full
perimeter base rails allowing for 3--way fork lift access and
overhead rigging. Every unit is completely charged, wired,
piped and tested at the factory to provide for a quick and easy
field installation.
The units are available with supplemental electric heaters as
field--installed accessories.
Both down and side discharge airflows are available without
having to swap panels. The installer simply removes the duct
covers for the desired configuration. Economizers may be
used on either side or down discharge applications with no
modifications required.
All models include a 1--year limited warranty on the complete
unit. Compressors and electric heater elements each carry an
additional 4--year warranty.

FEATURES

CONTROLS -- These heat pumps utilize a unique time--
temperature defrost circuit which adjusts the time between
defrost cycles based on the outdoor temperature to provide
optimal comfort control and ensure reliable operation. The
ambient--modified, time--temperature defrost control extends the
time below 35°F and shortens the time above 35°F. The nominal
defrost times are field adjustable to 50, 80 and 110 minutes. The
defrost time is initiated and terminated by a liquid line control with
a 10 minute override limit built into the defrost control.
COMMON FOOTPRINT/COMMON CABINET -- The 3, 4 and
5 ton units all share the exact same cabinet -- and therefore the
same roof curb. You now have the flexibility of setting one curb
and, after the internal load has been determined, placing the
proper tonnage unit on that curb.
HIGH EFFICIENCY -- All units have a minimum SEER of 10, a
COP of 3.0 (high) and 2.0 (low) and an HSPF as high as 7.3.
These efficiencies exceed all legislated minimum levels and
provide low operating costs.
SINGLE PACKAGE
AIR-TO-AIR
HEAT PUMPS
B3CH 036, 048 & 060 (208/230, 460V)
B5CH 036 & 060 (575V), B6CH 048
3, 4 AND 5 NOMINAL TONS
(10 SEER)
SUNLINE 2000
CONVERTIBLE AIRFLOW DESIGN -- Both the side and
bottom duct openings are covered when they leave the factory.
If a side supply/side return is desired, you simply remove the
two side duct covers from the outside of the unit and discard
them. If a bottom supply/return is desired, you simply remove
the two bottom duct covers and discard them. No panel cutting
or swapping is required! Convertible airflow design allows
maximum field flexibility and minimum inventory.
FACTORY--INSTALLED OPTIONS -- Economizers can be
installed at the factory. They are shipped installed and wired. The
outdoor air hood needs only to be field assembled and installed.
Adjustable belt--drive blowers are available on most models
from the factory for complete air flow flexibility.
FIELD--INSTALLED ACCESSORIES -- Accessories were
designed for quick and easy installation. The motorized
damper and economizers simply slide in and electrical
connections are made by modular plugs. Electric heaters
mount easily and knockouts are provided in the internal
partitions to connect the elements to the control box single
point kit.
The motorized air damper includes a slid--in/plug--in damper
assembly with a rainhood and filters. The outdoor air dampers
open when the indoor fan motor is energized. The damper is
capable of providing 0% through 100% of outdoor return air
opening.
The manual outdoor damper provides 0% through 35% or 0%
through 100% of return air opening (field adjustable). Designed
for duct mounted side or bottom supply/return applications.
Includes rain hood assembly and filter.
The 14" high roof curb is shipped knocked down. A roof curb
deck is not required because the bottom of the unit is insulated.
WIDE RANGE OF INDOOR AIRFLOWS -- All models operate
over a wide range of design conditions with a 3--speed direct--
drive fan motor. Belt--drive blowers are also available on all
models.
FULL PERIMETER BASE RAILS -- The permanently
attached base rails provide a solid foundation for the entire unit
and protect the unit during shipment. The rails provide fork lift
access from 3 sides and rigging holes are also provided so that
an overhead crane can be used to place the units on a roof.
036-21564-003-A-1005
®

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Summary of Contents for York SUNLINE 2000 2000

  • Page 1: Description

    TECHNICAL GUIDE DESCRIPTION YORK Sunline 2000 Heat Pumps are convertible single package units with a common cabinet and common roof curb for the 3, 4 and 5 ton sizes. The units were designed for residential and light commercial applications. They can easily be installed on a roof curb, slab, roof jack or frame.
  • Page 2: Table Of Contents

    FEATURES - CONT'D. SYSTEM PROTECTION -- Crankcase heaters and internal compressor protection are standard on all compressors. Every unit has a liquid line filter--drier, low pressure switch, high pressure switch and high temperature switch to protect all system components. A suction line freezestat is supplied on all three--phase units to protect against loss of charge and coil frosting due to low economizer outdoor air temperature while the compressor is running.
  • Page 3: Ratings

    036-21564-003-A-1005 RATINGS CAPACITY RATINGS ARI RATINGS (SEE NOTE 1) MODEL COOLING PERFORMANCE (SEE NOTE 2) SEER 10.00 9.20 10.20 9.25 10.00 9.20 NOTE: 1. Certified in accordance with the Unitary Small Equipment certification program, which is based on ARI Standard 210/240. 2.
  • Page 4: Cooling Capacities - 3 Ton

    COOLING CAPACITIES - Air On Indoor Coil Total Power Cap. Input °F 1750 1500 1400 1200 1050 Air On Indoor Coil Total Power Cap. Input °F 1750 1500 1400 1200 1050 These capacities are gross ratings. For net capacity, determine the KW of the supply air blower motor from the Blower Performance Table, multiply this value by 3.415 MBH / KW to determine the motor heat, and deduct this heat from the gross capacity of the unit.
  • Page 5: Cooling Capacities - 4 Ton

    036-21564-003-A-1005 COOLING CAPACITIES - Air On Indoor Coil Total Power Cap. Input °F 2000 1800 1600 1400 1200 Air On Indoor Coil Total Power Cap. Input °F 2000 1800 1600 1400 1200 These capacities are gross ratings. For net capacity, determine the KW of the supply air blower motor from the Blower Performance Table, multiply this value by 3.415 MBH / KW to determine the motor heat, and deduct this heat from the gross capacity of the unit.
  • Page 6: Cooling Capacities - 5 Ton

    COOLING CAPACITIES - Air On Indoor Coil Total Power Cap. Input °F 2500 2250 2000 1750 1500 Air On Indoor Coil Total Power Cap. Input °F 2500 2250 2000 1750 1500 These capacities are gross ratings. For net capacity, determine the KW of the supply air blower motor from the Blower Performance Table, multiply this value by 3.415 MBH / KW to determine the motor heat, and deduct this heat from the gross capacity of the unit.
  • Page 7: Heating Capacities

    036-21564-003-A-1005 HEATING CAPACITIES RET. AIR °F & KW 1750 1400 1200 1050 2000 1600 1200 2500 2000 1500 Unitary Products Group BCH036 OUTDOOR AIR TEMPERATURE, °F (72% RH) 13.1 16.4 23.5 29.1 11.9 15.0 21.5 26.7 10.9 13.6 19.6 24.3 12.4 15.5 22.5...
  • Page 8: Supply Air Blower Perf. - 3 & 4 Ton W/Belt-Drive

    SUPPLY AIR BLOWER PERFORMANCE - BCH036 - SIDE DUCT APPLICATIONS (230/460/575 VOLTS) MODEL AIR FLOW 0.20 Watts 2000 1900 1800 1700 1600 1500 1400 1300 1200 MODEL AIR FLOW 0.90 Watts 2000 1103 1270 1900 1085 1210 1800 1064 1145 1700 1040 1075...
  • Page 9: Supply Air Blower Perf. - 5 Ton W/Belt-Drive

    036-21564-003-A-1005 SUPPLY AIR BLOWER PERFORMANCE BCH060 - SIDE DUCT APPLICATIONS (230/460/575 VOLTS) MODEL AIR FLOW 0.20 Watts 2500 1059 1560 2400 1032 1405 2300 1005 1260 2200 1160 2100 1060 2000 1900 1800 1700 1600 1500 MODEL AIR FLOW 0.90 Watts 2500 2400...
  • Page 10: Static Resistances

    STATIC RESISTANCES DESCRIPTION 1, 2 Economizer 5 - 15 KW Electric Heaters 20 - 30 KW Bottom Duct Connections Deduct these resistance values from the available external static pressure shown in the respective Blower Performance Table. The pressure thru the economizer is greater for 100% outdoor air than for 100% return air. If the resistance of the return air duct system is less than 0.25 IWG, the unit will deliver less CFM during full economizer operation.
  • Page 11: Electrical Data - Basic Units (Direct-Drive)

    036-21564-003-A-1005 ELECTRICAL DATA Basic Unit (Direct-Drive) VOLTAGE LIMITATIONS MODEL POWER SUP- (SEE NOTE 1) MIN. MAX. 208/230-1-60 208/230-3-60 460-3-60 575-3-60 208/230-1-60 208/230-3-60 460-3-60 575-3-60 208/230-1-60 208/230-3-60 460-3-60 575-3-60 NOTES: 1. Rated in accordance with ARI Standard 110, utilization range “A”. 2.
  • Page 12: Elec. Data-Ht. Pump/Elec.ht. 4 & 5 Ton (Direct-Drive)

    ELECTRICAL DATA Heat Pump with Supplemental Electric Heat (Direct-Drive) HEATER MODEL POWER ACCESSORY SUPPLY MODEL NUMBER 2CE04510506 2CE04510706 208-1-60 2CE04511006 2CE04511506 2CE04512006 2CE04510506 2CE04510706 230-1-60 2CE04511006 2CE04511506 2CE04512006 2CE04510525* 2CE04510725* 208-3-60 2CE04511025 2CE04511525 2CE04512025 2CE04510525* 2CE04510725* 230-3-60 2CE04511025 2CE04511525 2CE04512025 2CE04510746* 2CE04511046* 460-3-60...
  • Page 13: Electrical Data - Basic Units (Belt-Drive)

    036-21564-003-A-1005 ELECTRICAL DATA Basic Unit (Belt-Drive) VOLTAGE LIMITATIONS MODEL POWER SUP- (SEE NOTE 1) MIN. MAX. 208/230-1-60 208/230-3-60 460-3-60 575-3-60 208/230-1-60 208/230-3-60 460-3-60 575-3-60 208/230-1-60 208/230-3-60 460-3-60 575-3-60 NOTES: 1. Utilization Range “A” in accordance with ARI Standard 110. 2. Dual element, time delay type. ELECTRICAL DATA Heat Pump with Supplemental Electric Heat (Belt-Drive) HEATER...
  • Page 14: Elec. Data-Ht. Pump/Elec.ht. 4 & 5 Ton (Belt-Drive)

    ELECTRICAL DATA Heat Pump with Supplemental Electric Heat (Belt-Drive) HEATER MODEL POWER ACCESSORY SUPPLY MODEL NUMBER 2CE04510506 2CE04510706 208-1-60 2CE04511006 2CE04511506 2CE04512006 2CE04510506 2CE04510706 230-1-60 2CE04511006 2CE04511506 2CE04512006 2CE04510525* 2CE04510725* 208-3-60 2CE04511025 2CE04511525 2CE04512025 2CE04510525* 2CE04510725* 230-3-60 2CE04511025 2CE04511525 2CE04512025 2CE04510746* 2CE04511046* 460-3-60...
  • Page 15: Unit Dimensions

    036-21564-003-A-1005 UNIT DIMENSIONS (BCH - 3, 4 & 5 TON) (Direct-Drive Units) Unitary Products Group OUTDOOR COIL All dimensions are in inches. They are sub- ject to change without notice. Certified di- mensions will be provided upon request. UTILITIES ENTRY DATA KNOCKOUT HOLE SIZE...
  • Page 16 UNIT DIMENSIONS - CONT'D. REAR VIEW SIDE SUPPLY AND RETURN AIR DUCT OPENINGS REAR VIEW UNIT WITH FIXED OUTDOOR AIR/MOTORIZED DAMPER RAINHOOD (BCH - 3, 4 & 5 TON) 2 7 - 1 / 2 1 - 5 / 8 2 7 - 1 / 2 DETAIL “A”...
  • Page 17: Roof Curb Dimensions

    036-21564-003-A-1005 ROOF CURB DIMENSIONS BCH - 3, 4 & 5 TON DUCT SIZES: Supply Air = 19" x 19" Return Air = 19" x 19" COMPONENT WEIGHTS AND CENTER OF GRAVITY BASIC UNIT CORNER WEIGHTS* UNIT WEIGHT* (location, lbs.) (lbs.) “A”...
  • Page 18: Factory Installed Options / Field-Installed Accessories

    FACTORY INSTALLED OPTIONS ECONOMIZERS - Units equipped with the factory-installed economizer option have dampers that are positioned by a spring return, fully modulating damper actuator capable of introducing up to 100% outdoor air. As the outdoor air intake dampers open, the return air dampers close. The changeover from mechanical refrigeration to economizer operation is determined by a single input electronic enthalpy control or by a dual input electronic enthalpy control.
  • Page 19: Typical Applications

    036-21564-003-A-1005 TYPICAL APPLICATIONS FIELD-SUPPLIED DISCONNECT SWITCH CONDENSATE TRAP CONTROL WIRING TO INDOOR POWER THERMOSTAT SUPPLY Unitary Products Group ROOF JACK INSTALLATION TYPICAL ROOF-TOP INSTALLATION SUPPLY AIR DUCT RETURN AIR DUCT ROOF CURB INSTALLATION SLAB ON GROUND INSTALLATION ROOF CURB...
  • Page 20: Mechanical Specifications

    MECHANICAL SPECIFICATIONS GENERAL DESCRIPTION Units shall be factory--assembled, single packaged Heat Pumps, designed for outdoor mounted installation. Units shall have minimum SEER ratings of 10.0. They shall have built in field convertible duct connections for down discharge supply/return or horizontal discharge supply/return, and be available with factory installed options or field installed accessories.
  • Page 21 036-21564-003-A-1005 (1) -- Loss--of--charge/Low--pressure switch. (2) -- High--pressure switch. If any of the above safety devices trip, an LED (light emitting diode) indicator shall illuminate. C. Unit shall incorporate “AUTO RESET” compressor over--temperature, over--current protection. D. Unit shall operate with conventional thermostat designs and have a low voltage terminal strip for easy hook--up.
  • Page 22 6. THERMOSTATS -- Multiple models available from A.C.O., M.C.O., Electronic or Electrical Mechanical ver- sions. 7. ANTI--RECYCLE TIMER -- Assures 5--minute off--time between compressor cycles. 8. ELECTRIC HEAT -- Slide--in design, provides single point power and ranges from 5 to 30 KW. OTHER FACTORY INSTALLED OPTIONS 1.
  • Page 23 036-21564-003-A-1005 Unitary Products Group...

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