Related Manuals for Hyundai DHY12000SE(-3)
Summary of Contents for Hyundai DHY12000SE(-3)
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Page 1: User Manual
DIESEL POWER GENERATORS DHY12000SE(-3) DHY15000SE(-3) USER MANUAL REVIEW MANUAL CAREFULLY TO AVOID PERSONAL INJURY MADE UNDER LICENSE OF HYUNDAI CORP. SEOUL, KOREA... -
Page 2: Table Of Contents
INDEX SAFETY INFORMATION COMPONENTS CHECK BEFORE USE START OF THE ENGINE STOP OF THE ENGINE MAINTENANCE PROBLEM/SOLUTIONS SPECIFICATIONS GUARANTEE NOTES... -
Page 3: Safety Information
SAFETY INFORMATION In order to ensure a safety use of the generator please follow the next safety instructions: Check the outside of the generator in order to detect any appa- rent trouble. The use or good quality oil and diesel is a must. Storage should be in a dry place. - Page 4 SAFETY INFORMATION Any use of the generator without reading this manual could cause hard damage to the machine o can hurt yourself seriously Pay special attenction to the next: • Do not use the generator in a non ventilated area •...
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Page 5: Components
COMPONENTS 1 Frame 2 Fuel level meter 3 Fuel cap 4 Air filter cover 5 Control panle 6 Fuel filter 7 Fuel valve 8 Speed gobernor 9 Oil Dipstick 10 Battery 11 Muffler 12 Wheels 1 Frame 2 Fuel level meter 3 Fuel cap 4 Air filter cover 5 Control panle... -
Page 6: Check Before Use
CHECK BEFORE USE 3.1 Notes for diesel generator set operation Before operating diesel generator, please read the manual. Espe- cially following points should be paid attention to for preventing the accident happened. 3.1.1. Preventing the fire The engine fuel is light diesel. It is forbidden to adopt gasoline and kerosene etc. -
Page 7: Preparation Before Starting
CHECK BEFORE USE 3.2 Preparation before starting 3.2.1 Selection of the fuel Only use light diesel. Fill in the diesel to fuel tank at full level. If the water exists in the diesel, should drain off the water from oil/water separator. - Page 8 CHECK BEFORE USE Put the generator on plain ground, then fill in lube oil through the opening of oil dipstick. When checking oil level, only place the dipstick into the hole. When starting the generator each time, should check oil level. If not being enough, should add the lube oil to the stipulated level.
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Page 9: Check Air Cleaner
CHECK BEFORE USE 3.2.3 Check air cleaner It is forbidden to clean the element with detergent. When output power drops or exhaust gas is black, should change the element. It is not permitted to start the generator without air cleaner. Otherwise, it will cause the generator to be damage easily. - Page 10 CHECK BEFORE USE 3.2.5 Battery The battery The baterIf the accumulator is of liquid-added type, sis maintenance free. During the operation, the generator can automatically charge the battery. If the generator is used for stand-by application, the charge of the battery could drop down. We recommend to make at least 2 start up of the generator per week with at least 30min.
- Page 11 START THE GENERATOR 4.1 Preparation before starting 1 Turn fuel switch to “ON” position. 2 Put speed handler of the engine at “RUN” position. 3 Place circuit breakers in OFF position so no power is given by the generator. 4.2 Starting 1 Insert the key to “OFF”position.
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Page 12: Start Of The Engine
START THE GENERATOR 4.4 Operation of the generator 1 Start the engine 2 Preheat the engine for three minutes without load. Do not adjust fuel quantity controller or speed limiter-gobernor (has been adjusted before delivery). Otherwise, the performance of the engine will be affected. 3 Read values of voltage and frequency in the display, and wait to add load until this values are stable and according to the specifi- cations of the product. - Page 13 START THE GENERATOR 4.5 DC applications DC terminal output is 12V 8.3A. Red terminal refer to the positive poles of battery. The rated voltage is 12V and charge 12V battery. 1 When connecting automatic-type accumulator, must disconnect the wire from the cathode of the accumulator when charging. 2.
- Page 14 START THE GENERATOR 1. Frequency (Hz) 2. Current (A) 3. Battery voltage V 4. Run time (H) 5. Engine temp. (degrees Celsius) 6. Disuse 7. Software release 8. Auto protection 9 Diesel valve on indicator 10. Starter indicator Six LED lamps show as following: Green lamp: disuse;...
- Page 15 START THE GENERATOR Turn key from “OFF” to “ON” when engine is stopped, at this moment, the voltage, the current, the frequency and the power values are all showing the set parameters, and then will show “—” after 2 seconds ; “LOW OIL”...
- Page 16 START THE GENERATOR 4.7 Autoprotection The protection that related with voltage, frequency and overloading (except engine oil, temperature and diesel oil level) are effective under auto mode. If lamp 8# in the ten bar codes is on, the auto protection is effecti- ve, otherwise, it is ineffective.
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Page 17: Maintenance
STOP THE GENERATOR 5.1 Stop the generator 1 Before stopping the generator stop any machine connected. 2 Move the thermal of 30mA leakage breaker to the lower position so the generator is not giving power. 3 Let the generator run for at least 3 min. without load in orther to cool it down. -
Page 18: Change Lube Oil
MAINTENANCE 6.2 Change lube oil TIME INTERVAL: 20 hours for first time and 100 hours for next three times and 200 hours for normal operation. Loosen oil-drained plug located at the bottom of cylinder block when the engine is at hot state. After removing used lube oil, screw in the plug and add the stipulated oil. - Page 19 MAINTENANCE 3 Clean the crankcase and gear chamber with diesel and kerose- ne. Then drain off them. 4 Inject rust-proofed oil or lube oil without water (heat the lube oil to about 120 degrees Celsius till no foam exists. into crankcase at stipulated level.
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Page 20: Problem/Solutions
PROBLEM / SOLUTIONS Causes Remedies Insufficient fuel Fill in the fuel Put fuel valve handler to “OPEN” Fuel switch not at “OPEN” position position. Air in fuel circuit Purge air in fuel circuit No start No spray on injector or a little quantity Repair and adjust the injector of the engine... -
Page 21: Specifications
SPECIFICATIONS INTELLIGENT CONTROLLER 30mA BREAKER START STARTER SW EMERGENCY STOP PRE. AC230V AC230V HEATER DC 12V 8.3Amp FUSE Packaging Size (mm) Product Size (mm) Package Model Material Width Height Length DHY12000SE 1040 1140 Veneer Box DHY12000SE-3 1040 1140 Veneer Box DHY15000SE 1040 1140... -
Page 22: Guarantee
9. GUARANTEE This generators are guaranteed for any failure or defect of fabrica- tion for a period of 1 year or 1000 hours. Non respect of the instructions in this user manual will avoid the guarantee. 10. NOTES... - Page 24 MADE UNDER LICENSE OF HYUNDAI CORP. SEOUL, KOREA...