Table of Contents
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Table of Contents
Related Manuals for Hyundai DHY12000SEV2
Summary of Contents for Hyundai DHY12000SEV2
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Page 1: User Manual
DIESEL GENERATOR Model DHY12000SEV2 User Manual... -
Page 2: Table Of Contents
CONTENTS o’s Page N Section Description 1. SAFETY 3 - 7 2. MACHINE LAYOUT 7 - 10 3. PREPARATION for STARTING 11 - 14 4. OPERATING THE GENERATOR 15 - 16 5. LOAD 16 - 17 6. STOPPING THE MACHINE 17 - 18 7. -
Page 3: Safety
1. SAFETY. 1.1. The operator of the machine is; 1.1.1. Responsible for and has a duty of care in making sure that the machine is operated safely and in accordance with the instructions in this user manual. 1.1.2. Should never be left it in a condition which would allow an untrained or unauthorised person/s to operate this machine. -
Page 4: Safety
1.3. Carbon Monoxide 1.3.1. Carbon monoxide is a colourless and odourless gas breathing in this gas can cause death as well as serious long term health problems such as brain damage. 1.3.2. The symptoms of Carbon monoxide poisoning can include the following; 1.3.2.1. - Page 5 1.4.7. Dispose of waste fuels correctly. 1.4.8. Diesel safety. 1.4.8.1. Always fuel and defuel in well-ventilated area. 1.4.8.2. Always wear correct, suitable and fit for purpose Personal Protective Equipment (PPE), suggested items are as follows, but are not limited too. 1.4.8.3.
- Page 6 1.4.10.5. Never work on or near electricity with wet hands, wet clothing, and wet gloves. 1.4.10.6. Batteries present a risk if they become damage by the possible leaking of electrolyte. This electrolyte is an acid and can cause serious injuries. Care should be taken when working on or near them. 1.4.10.6.1.
- Page 7 1.5.4.3. The use of this generator in a wet place can cause short circuits and electric shocks during operation. 1.5.4.4. The generator should be grounded to prevent electric shocks from faulty appliances. 1.5.4.5. Connect a length of heavy cable between the generator's ground terminal and an external ground source.
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Page 8: Machine Layout
2. MACHINE LAYOUT 2.1. Main Unit. 2.2. Inside Main Unit. Page 8... - Page 9 2.3. Main Control Panel. 2.4. Control Module. 2.4.1. The Control Module only becomes active when the Module switch on the Control panel is turned ON. 2.4.2. It can (where present) display the following faults; 2.4.2.1. Low Oil pressure, 2.4.2.2. High Temperature, 2.4.2.3.
- Page 10 2.5. Control Module Functions. 2.5.1. The Control Module only becomes active when the Module switch on the Control panel is turned ON. 2.5.2. After each successive press of the MENU button the Module will display the following information; 2.5.2.1. Volts, 2.5.2.2.
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Page 11: Preparation For Starting
3. PREPARATION for STARTING DO NOT refill tank while engine is running or HOT. Do not smoke or allow flames or sparks in the area where the engine is refuelled or where the fuel is stored. Do not overfill the diesel tank and make sure the filler cap is securely closed after refuelling. - Page 12 3.2.2. If the correct engine oil is not used, or the engine oil is not replaced every 100 hours, as required, the risk of crankshaft bearing failure, piston seizure, piston ring sticking and accelerated wear of the cylinder liner, main bearing and failure of other moving components increases significantly.
- Page 13 3.3. Fill with coolant and antifreeze to the level marked. 3.4. Checking the Generator before start up. Be sure to turn off the main breaker switch before starting. The generator should be earthed to prevent electric shocks. Turn off the main breaker switch and remove all loads. ...
- Page 14 3.6. Battery. Do not connect tools or any other appliances to the generator before starting. Explosive gases are emitted when the battery is charging. Only charge in a well-ventilated area, away from sparks and naked flames. Before charging, if possible, remove the cap from each cell of the battery and ensure the electrolyte level is correct.(Does not apply to sealed batteries).
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Page 15: Operating The Generator
4. OPERATING THE GENERATOR This generator should be grounded to Earth using a Ground earth spike – tested to the current Electrical Regulations If the engine has been running, the exhaust will become very hot. Be careful not to touch the muffler until it has had time to fully cool down. -
Page 16: Load
4.2.3. Check that there is no excessive smoke form the exhaust after 10 minutes of running, and the engine has reached working temperature 4.2.4. Check that there are no oil or fuel leaks. If you notice any issues, stop the engine and locate the fault. ... -
Page 17: Stopping The Machine
5.1.5. If the generator is overloaded the main breaker will trip. 5.1.6. To reset the breaker do the following; 5.1.6.1. Turn OFF and disconnect all loads. 5.1.6.2. Reset breaker, and add load onto the circuit to within 50% to 75% of rated output. -
Page 18: Periodic Maintenance
6.1. Switch OFF equipment connected to the generator. 6.2. Turn off the main breaker switch. 6.3. Run the generator without load for three minutes. 6.4. Press the STOP button. 6.5. Once machine has stopped turn OFF the Module Switch. 7. PERIODIC MAINTENANCE ... - Page 19 7.2. Replacing engine oil. After engine has been run prior to changing the oil will very hot. Wear correct PPE minimum of gloves and overalls. DO NOT allow any dust, dirt or any other debris enter oil or crankcase. 7.2.1.
- Page 20 7.3. Replacing oil filter. 7.3.1. Loosen the Oil Filler Cap. 7.3.2. Remove the Oil Drain Plug and drain the old oil while the engine is still warm. 7.3.3. After draining, re-tighten the drain plug. 7.3.4. Remove old filter and replace with new. Fit new copper washer as required. 7.3.5.
- Page 21 7.6. Engine maintenance and Tighten cylinder head bolts. Do not perform the injection nozzle test near an open fire or any other kind of fire. The fuel spray may ignite. Do not expose bare skin to the fuel spray, the fuel may penetrate the skin and cause severe injury or death.
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Page 22: Long Term Storage
8. LONG TERM STORAGE After running the engine the oil will be very hot. Wear correct PPE minimum of gloves and overalls. 8.1. If storing the generator for long periods of time, make the following operations. 8.1.1. Operate the engine for 10 minutes and then stop. 8.1.2. -
Page 23: Troubleshooting
9. TROUBLESHOOTING. 9.1. Troubleshooting - N.B. all corrective actions should be carried out by suitably qualified person/s. Problem Possible fault/cause Remedy Emergency STOP button Re-set emergency STOP activated (depressed) button Insufficient fuel Refill with fuel Check battery performance The start motor turns slowly and all connections Charge or replace with a new The battery is flat... -
Page 24: Specifications
10. SPECIFICATIONS DHY12000SEV2 Rated Frequency 50 Hz Rated Output 9 kW Maximum Output 10 kW Voltage 230 VAC Max Current 43.48 Rated Speed 3000 RPM Number of Phases Single Phase Power Factor 1 cosᶲ Excitation Method Self-excitation and Constant voltage AVR... -
Page 25: Service Record Sheet
11. SERVICE RECORD SHEET Date Hours Maintenance undertaken Name Page 25... -
Page 26: Genpower Contact Details
12. GENPOWER CONTACT DETAILS 12.1. Postal address; Genpower Limited, Isaac Way, Pembroke Dock, Pembrokeshire, SA72 4RW, UK. 12.2. Telephone and Fax contact numbers; Office +44 (0) 1646 687880 12.3. Email contact; Technical service@genpower.co.uk 12.4. Web site; www.hyundaipowerequipment.co.uk Page 26... -
Page 27: Declarations Of Conformity
13. DECLARATIONS OF CONFORMITY 13.1. Genpower Ltd confirms that these Hyundai products conform to the following CE Directives; 13.1.1. 2006/42/EC Machinery Directive 13.1.2. 2004/108/EC EMC Directive 13.1.3. 2000/14/EC Noise Emissions Directive 13.1.4. 97/68/EC NRMM Emissions Directive 13.1.5. 2006/95/EC Low Voltage Directive... - Page 28 GENPOWER LTD Isaac Way, London Road Pembroke Dock, UNITED KINGDOM, SA72 4RW T: +44 (0) 1646 687 880 F: +44 (0) 1646 686 198 E: info@hyundaipowerequipment.co.uk www.hyundaipowerequipment.co.uk...