DURKOPP ADLER 906 Operating Instructions Manual
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DURKOPP ADLER 906 Operating Instructions Manual

DURKOPP ADLER 906 Operating Instructions Manual

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Summary of Contents for DURKOPP ADLER 906

  • Page 1 Operating instructions...
  • Page 2 All rights reserved. Property of Dürkopp Adler AG and protected by copyright. Any reuse of these contents, including excerpts, is prohibited without the prior written consent of Dürkopp Adler AG. Copyright © Dürkopp Adler AG 2014...

  • Page 3: Table Of Contents

    Transporting the sewing unit ............51 Setting up the sewing unit ............52 6.3.1 Positioning the sewing unit ............52 6.3.2 Removing the transport locks ............. 52 6.3.3 Installing the automatic stacker ..........53 Operating instructions 906 - Version 00.0 - 05/2014...
  • Page 4 7.19.3 Testing MultiTest machine functions ........108 7.19.4 Initializing the controller, performing updates ......115 Error and information messages .......... 119 Error messages ................ 119 Information messages .............. 123 Creating programs with DA CAD 5000 ......... 125 Operating instructions 906 - Version 00.0 - 05/2014...
  • Page 5 11.1 Fitting the transport locks ............131 11.2 Rotating the frame feet upwards ..........131 11.3 Packing the machine ..............132 11.4 Transporting the machine ............132 Disposal................... 133 Appendix ................. 135 Operating instructions 906 - Version 00.0 - 05/2014...
  • Page 6 Table of contents Operating instructions 906 - Version 00.0 - 05/2014...

  • Page 7: About This Operating Instructions

    About this operating instructions About this operating instructions This operating instructions for the 906 CNC sewing unit has been com- piled with the utmost care. It contains information and notes in order to ensure long-term and reliable operation. Please contact us if you find any discrepancies or have any suggestions, ...

  • Page 8: Representation Conventions - Symbols And Characters

     3 Safety Informa- tion, page 15. If the figure is unclear, indications of "right" and "left" are always from the Orientation operator's point of view. Operating instructions 906 - Version 00.0 - 05/2014...

  • Page 9: Other Documents

    Leave machines, equipment and packaging material in the condition in which they were found when the damage was discovered. This will ensure any claims against the transport company. Report all other complains to Dürkopp Adler immediately after receiving the product. Operating instructions 906 - Version 00.0 - 05/2014...

  • Page 10: Proper Use

    About this operating instructions 1.7 Proper use The Dürkopp Adler 906 CNC sewing unit is used for sewing pre-bound or other pockets onto jeans. The material requires a needle strength of 120 - 140. The machine is only intended for use with dry material. The material can- not contain any hard objects.

  • Page 11: Performance Description

    Performance description Performance description The Dürkopp Adler 906 CNC sewing unit is used for automatically sewing pre-bound or other pockets onto jeans. Depending on the working method, various optional equipment is used. 2.1 Characteristics Base type CNC-controlled, double lockstitch sewing unit based on class 867, with a DAC III controller and specific software.
  • Page 12 Maximum sewing field size: 210 × 210 mm Lubrication Central oil-wick lubrication for upper section and hook Number of stitches Recommended number of stitches: 2700/min Stitch length Maximum stitch length: 12.7 mm Operating instructions 906 - Version 00.0 - 05/2014...

  • Page 13: Declaration Of Conformity

    • Foot pedal freely movable within the available cable length 2.2 Declaration of conformity The machine complies with the European regulations specified in the declaration of conformity or in the installation declaration. Operating instructions 906 - Version 00.0 - 05/2014...

  • Page 14: Additional Equipment

    Configuration set assemblies (Description: 0906 FXXXXX; see configuration set for number) Inner slider for configuration set 0906 929901 Outer frame for configuration set 0906 929902 Transfer plate for configuration set 0906 929903 Operating instructions 906 - Version 00.0 - 05/2014...

  • Page 15: Technical Data

    Operating pressure [bar] Air consumption with needle cooling Dependent on the setting Length/width/height [mm] • Without height adjustment 1900/1520/880-910 • With height adjustment 1900/1520/920-1270 Weight (fitted) [kg] Voltage [V] Frequency [Hz] 50/60 Power [W] Operating instructions 906 - Version 00.0 - 05/2014...
  • Page 16 Performance description Operating instructions 906 - Version 00.0 - 05/2014...

  • Page 17: Safety Information

    The power cable must have a plug authorized for the country in which the Setup machine is being used. The power plug may only be connected to the power cable by a qualified specialist. Operating instructions 906 - Version 00.0 - 05/2014...
  • Page 18 Safety equipment should not be removed or deactivated. If this cannot be Safety equipment avoided for a repair operation, the safety equipment must be refitted and put back into service immediately afterwards. Operating instructions 906 - Version 00.0 - 05/2014...

  • Page 19: Signal Words And Symbols Used In Warnings

    Type and source of risk Consequences of non-observance Measures for avoiding the risk This is what a warning looks like for a hazard that will result in serious injury or even death if ignored Operating instructions 906 - Version 00.0 - 05/2014...
  • Page 20 ATTENTION Type and source of risk Measures for avoiding the risk This is what a warning looks like for a hazard that could result in material damage if ignored. Operating instructions 906 - Version 00.0 - 05/2014...

  • Page 21: Machine Description

    Operating instructions 906 - Version 00.0 - 05/2014Machine Description Operating instructions 906 - Version 00.0 - 05/ 2014Machine Description Overview of machine components Figure 1: Overview of the front of the machine ② ① ⑫ ③ ⑪ ④ ⑩ ⑤...
  • Page 22 Operating instructions 906 - Version 00.0 - 05/2014Machine Description Operating instructions 906 - Version 00.0 - 05/2014...

  • Page 23: Operation

    64). Switching off the sewing unit 1. Turn the main switch (1) to the left into the "0" position.  All drives and the controller are disconnected from the mains grid. Operating instructions 906 - Version 00.0 - 05/2014...

  • Page 24: Switching On Safe Stop

    The lamp in the button lights up. The area around the hook cover (2) is lit up. Switch off Safe Stop 1. Press in the switch button (3). Important: The switch button must latch out of place. Operating instructions 906 - Version 00.0 - 05/2014...

  • Page 25: Switching On The Quick-Stop

    Switch off the power to the sewing unit 1. Turn the main switch (2) to the left into the "0" position.  All drives and the controller are immediately disconnected from the mains grid. Operating instructions 906 - Version 00.0 - 05/2014...

  • Page 26: Sewing On Pre-Bound Pockets

    ATTENTION The machine can be damaged by sewing without material. Always place material under the transfer plate before starting the sew- ing process. Operating instructions 906 - Version 00.0 - 05/2014...
  • Page 27  Sewing process starts. When the transfer plate has transferred the sewing material and has returned to the starting position, you can prepare the next sewing process (feed-in sewing material and insert pre-bound pocket). Operating instructions 906 - Version 00.0 - 05/2014...
  • Page 28 A message on the screen indicates that you should remove the bundle. Figure 7: Removing the bundle 1. Remove bundle from automatic stacker 2. Tap the OK button on the screen.  The machine is ready for the next sewing process. Operating instructions 906 - Version 00.0 - 05/2014...

  • Page 29: Pivoting The Machine Upper Section

     The drive carriage moves to the left stop position. 2. Turn the main switch (1) to the left into the "0" position.  All drives and the controller are disconnected from the mains grid. Operating instructions 906 - Version 00.0 - 05/2014...

  • Page 30: Lowering The Machine Upper Section

    1. Hold the machine upper section in the head cover region. 2. Release the latch (2). 3. Carefully lower the machine upper section. 4. Latch the locking lever (1) under the table top. Operating instructions 906 - Version 00.0 - 05/2014...

  • Page 31: Changing Needle

    ( Service manual). ATTENTION Damage to the machine and thread through incorrect hook clear- ance. After changing to a needle of a different size, adjust the clearance between the hook and the needle. Operating instructions 906 - Version 00.0 - 05/2014...

  • Page 32: Threading The Needle

    3. Feed the thread counterclockwise around the tensioner (10). Operating instructions 906 - Version 00.0 - 05/2014...
  • Page 33 (13). 10. Insert the thread through the thread guides (15) and (14). 11. Insert the thread through the needle eye in such a way that the loose thread end faces the hook. Operating instructions 906 - Version 00.0 - 05/2014...

  • Page 34: Setting The Thread Regulator

    2. Move the thread regulator (3): • Lower thread quantity: Slide the thread regulator (3) to the right. • Larger thread quantity: Slide the thread regulator (3) to the left. 3. Tighten the fastening screw (2). Operating instructions 906 - Version 00.0 - 05/2014...

  • Page 35: Winding The Hook Thread

    7. Press the bobbin winder flap (4) against the bobbin.  The winder starts and stops automatically when the configured bobbin filling volume is reached. (The setting of the bobbin filling quantity is described in the in  Service Manual.) Operating instructions 906 - Version 00.0 - 05/2014...

  • Page 36: Replacing The Hook Thread Bobbin

     The drive carriage moves to the bobbin change position. The cover plate (2) pivots to the side. The sewing feet are moved to the lower position. The lighting (3) is switched on. Operating instructions 906 - Version 00.0 - 05/2014...
  • Page 37 Taking account of changing the hook thread bobbin in the seam program How to take account of changing the hook thread bobbin in the seam pro- gram is described in  7.7 Replacing the hook thread bobbin, page 77. Operating instructions 906 - Version 00.0 - 05/2014...

  • Page 38: Setting Hook Thread Tension

     The drive carriage moves to the bobbin change position. The cover plate (2) pivots to the side. The sewing feet are moved to the lower position. The lighting (3) is switched on. Operating instructions 906 - Version 00.0 - 05/2014...
  • Page 39 1. Turn the adjusting screw (5) clockwise. To reduce tension: 1. Turn the adjustment screw (5) counterclockwise. Order 1. Release the Safe Stop button (1).  The cover plate (2) pivots back to the original position. Operating instructions 906 - Version 00.0 - 05/2014...

  • Page 40: Changing The Configuration Set

    1. Switch the machine on and move it to home position. 2. Tap the menu items Extras > Clamp change mode.  The clamp change window is displayed: The clamp change mode is active. Operating instructions 906 - Version 00.0 - 05/2014...

  • Page 41: Changing The Outer Frame And Inner Slider

    4. Hold the inner slider (2) with your left hand. 5. Tap the 1 button on the screen.  The locking device opens. 6. Tilt the inner slider (2) slightly and carefully pull it out of the bracket to the front. Operating instructions 906 - Version 00.0 - 05/2014...
  • Page 42 Important: The guide drill hole of the slider must be positioned in the pin of the driver (2) 2. Tap the 1 button on the screen.  The transfer plate is closed. Operating instructions 906 - Version 00.0 - 05/2014...

  • Page 43: Changing The Transfer Plate

    1. Hold the transfer plate (1) with your left hand. 2. Tap the 3 button on the screen.  The locking device is released. 3. Tilt the transfer plate slightly and carefully pull it out of the bracket to the left. Operating instructions 906 - Version 00.0 - 05/2014...

  • Page 44: Ending Clamp Change Mode

    Ensure that sequences and seam programs are only used which are suitable for the configuration set. Operating instructions 906 - Version 00.0 - 05/2014...

  • Page 45: Maintenance

    Turn off the power switch before cleaning. Flying particles can get in the eyes, causing injury. Hold the compressed-air pistol so that particles do not fly toward persons. Make sure no particles enter into the oil pan Operating instructions 906 - Version 00.0 - 05/2014...

  • Page 46: Oil Lubrication

    Machine damage possible due to incorrect oil level. Too little or too much oil can result in damage to the machine. Make sure that there is always sufficient oil in the reservoir. Operating instructions 906 - Version 00.0 - 05/2014...
  • Page 47 DA 10 can be obtained from DÜRKOPP ADLER AG sales offices using the following part number: • 250 ml container: 9047 000011 • 1 liter container: 9047 000012 • 2 liter container: 9047 000013 • 5 liter container: 9047 000014 Operating instructions 906 - Version 00.0 - 05/2014...
  • Page 48 Always check the oil level after the machine has been stopped for an extended period of time. Refill with oil, if necessary. Allow the machine to run for approx. 10 cycles. Check the oil level again afterwards. Operating instructions 906 - Version 00.0 - 05/2014...

  • Page 49: Customer Service

    Contact for repairs if machine is damaged: Dürkopp Adler AG Potsdamer Str. 190 33719 Bielefeld, Germany Tel. +49 (0) 180 5 383 756 Fax +49 (0) 521 925 2594 E-mail: service@duerkopp-adler.com Internet: www.duerkopp-adler.com Operating instructions 906 - Version 00.0 - 05/2014...
  • Page 50 Operation Operating instructions 906 - Version 00.0 - 05/2014...

  • Page 51: Setting Up

    Figure 29: Scope of delivery 1 ① ② ③ ④ ⑤ (1) - Thread reel holder (4) - Frame (2) - CNC sewing unit (5) - Foot pedal (3) - Automatic stacker Operating instructions 906 - Version 00.0 - 05/2014...
  • Page 52 • Compressed air maintenance unit (7) with compressed air pistol (6) • Height-adjustable frame (4) • Thread reel holders (1) • Tools and small parts in accessory pack • Additional equipment (optional) Operating instructions 906 - Version 00.0 - 05/2014...

  • Page 53: Transporting The Sewing Unit

    2. Release the counternuts (1) on all 4 frame feet (2). 3. Rotate the frame feet (2) fully into the frame. 4. Tighten the nuts (1) so that the frame feet (2) remain fixed. Operating instructions 906 - Version 00.0 - 05/2014...

  • Page 54: Setting Up The Sewing Unit

    4. Tighten the counter-nuts (1) on all 4 frame feet. 5. Remove the lifting carriage or forklift. 6.3.2 Removing the transport locks 1. Remove all transport locks before setting up the sewing unit. Important: Keep transport locks for future transport. Operating instructions 906 - Version 00.0 - 05/2014...

  • Page 55: Installing The Automatic Stacker

    6. Attach the plugs of the valve control lines (6). • The allocation is clear from the labeling. 7. Connect the compressed air hose on the valve block to the pneumatic connection (5). Operating instructions 906 - Version 00.0 - 05/2014...

  • Page 56: Attaching The Thread Reel Holders

    Figure 34: Setting up the pedal ① (1) - Foot pedal 1. Position the foot pedal (1) in front of the sewing unit so that the foot pedal and machine can be comfortably operated. Operating instructions 906 - Version 00.0 - 05/2014...

  • Page 57: Electrical Connection

    1. Connect the mains plug: 230V - 50/60 Hz Sewing motor direction of rotation It is not necessary to check the direction of rotation. The direction of rotation is set automatically by the controller. Operating instructions 906 - Version 00.0 - 05/2014...

  • Page 58: Pneumatic Connection

    A minimum operating pressure of at least 6 bar must be maintained, even under maximum air consumption. In the case of excessive pressure drop • Increase the compressor power. • Increase the diameter of the compressed air supply line. Operating instructions 906 - Version 00.0 - 05/2014...
  • Page 59 2. Set the operating pressure in such a way that the pressure indicator (2) displays 6 bar: • To increase pressure: Turn the adjustment knob (1) clockwise. • To reduce pressure: Turn the adjustment knob (1) counterclockwise. 3. Push the adjustment knob (1) down. Operating instructions 906 - Version 00.0 - 05/2014...

  • Page 60: Oil Lubrication

    For lubricating the sewing unit, use only lubricating oil DA 10 or oil of equivalent quality with the following specifications: • Viscosity at 40 °C: 10 mm²/s • Flash point: 150 °C Operating instructions 906 - Version 00.0 - 05/2014...
  • Page 61 Always check the oil level after the machine has been stopped for an extended period of time. Refill with oil, if necessary. Allow the machine to run for approx. 10 cycles. Check the oil level again afterwards. Operating instructions 906 - Version 00.0 - 05/2014...

  • Page 62: Commissioning

    Pressing the pedal forwards triggers the different steps of the insertion procedure one after another and then starts the sewing process. For selecting the seam program and other controller settings see  7 Settings via the software, page 61. Operating instructions 906 - Version 00.0 - 05/2014...

  • Page 63: Settings Via The Software

    Activating a button/selecting an element • Touch the corresponding button or element. ATTENTION Damage can be caused to the touchscreen by sharp objects Only operate the touchscreen with your finger or a special pen. Operating instructions 906 - Version 00.0 - 05/2014...

  • Page 64: Structure Of The Software

    • Up to 30 seam programs can be combined in any order to form a sequence. • Up to 20 sequences can be stored in the system. Sequences have a file suffix of .seq906 after the filename. Operating instructions 906 - Version 00.0 - 05/2014...

  • Page 65: Overview Of The Menu Structure

    Manufacturer (for DA personnel only)  Correction Short-term sewing with Thread tension page 75 other values  Sewing speed page 76  Software version of the Info page 117 control unit panel Operating instructions 906 - Version 00.0 - 05/2014...

  • Page 66: Starting The Software

    ( Testing MultiTest machine functions, page 108) ( Changing the language, page 106) If you do not tap any buttons, the display automatically switches to the main screen after a few seconds. Operating instructions 906 - Version 00.0 - 05/2014...
  • Page 67  grams and for performing settings and tests on the machine. An arrow ( next to the entry shows that additional sub-menu items are available. Operating instructions 906 - Version 00.0 - 05/2014...
  • Page 68 - Number of stitches / amount of hook thread used Button for repair mode (9) This button is used to switch the repair mode on and off. The current status (On/Off) is displayed in the button. Operating instructions 906 - Version 00.0 - 05/2014...

  • Page 69: Basic Functions For Using The Software

    • The window is closed and the entered or selected data is adopted. In windows with data entry or selection fields: Abort • The window is closed and the entered or selected data is discarded. Operating instructions 906 - Version 00.0 - 05/2014...

  • Page 70: Display Principles

    (1) - Scrollbar A scrollbar (1) appears at the right side when a displayed image is larger than the screen height. Moving image up/down • Drag the scrollbar (1) up or down. Operating instructions 906 - Version 00.0 - 05/2014...

  • Page 71: Selecting Options From A List

    Figure 44: Selection with checkboxes ① (1) - Checkbox: Selected elements Checkboxes allow you to select multiple entries. • Tap the desired checkboxes  The selected entries (1) are marked with a cross. Operating instructions 906 - Version 00.0 - 05/2014...

  • Page 72: Using File Filters

    2. Tap the desired filter criterion: • .fnp911: Seam programs only • .seq911: Sequences only • All Files: Seam programs and sequences 3. Tap the Open button.  The list is updated according to the selected filter: Operating instructions 906 - Version 00.0 - 05/2014...

  • Page 73: Entering Text

    Delete the last character • Tap the DEL (4) button. Adopt the entered text • Tap the OK (3) button.  The entered text is adopted and the text entry window is closed. Operating instructions 906 - Version 00.0 - 05/2014...

  • Page 74: Entering Parameter Values

    • Example -12: Enter the value in the order 1, -, 2. Deleting a value • Tap the DEL button. Adopting a value • Tap the OK button.  The entered value is adopted and the numeric entry window is closed. Operating instructions 906 - Version 00.0 - 05/2014...

  • Page 75: Switching The Full-Screen Display On And Off

    (1) - Zoom switched off (2) - Zoom switched on Switching between the displays 1. Tap the menu items Extras > Zoom on/off.  The display switches to the respective other mode. Operating instructions 906 - Version 00.0 - 05/2014...

  • Page 76: Opening A Seam Program Or Sequence For Sewing

    ( 7.4.6 Using file filters, page 70). Figure 50: Opening a file 2. Tap the desired file. 3. Tap the Open button.  The seam program/sequence is opened. 4. Use the two-hand control to start sewing. Operating instructions 906 - Version 00.0 - 05/2014...

  • Page 77: Briefly Sewing With Modified Values

    Figure 51: Sewing with a modified thread tension 2. Enter the desired value for the thread tension. 3. Tap the OK button.  The value is adopted and used for all seams until the machine is switched off. Operating instructions 906 - Version 00.0 - 05/2014...

  • Page 78: Sewing With A Modified Sewing Speed

    Figure 52: Sewing with a modified sewing speed 2. Enter the desired speed. 3. Tap the OK button.  The value is adopted and used for all seams until the machine is switched off. Operating instructions 906 - Version 00.0 - 05/2014...

  • Page 79: Replacing The Hook Thread Bobbin

    Updating the bobbin capacity 1. Tap Bobbin change on the main screen.  The thread consumption continues to count from the value corre- sponding to the full bobbin capacity. Operating instructions 906 - Version 00.0 - 05/2014...

  • Page 80: Continuing A Seam In Repair Mode After An Error

    ( MP6 - Counters, page 104). 1. Tap the Reset Counter button on the main screen.  The counter is reset to the value defined in the machine parameters. Operating instructions 906 - Version 00.0 - 05/2014...

  • Page 81: Creating A New Seam Program

    2. Use the arrow keys (2) to move the cursor (3) to the desired starting position. 3. Tap the OK button.  The desired starting point is adopted and marked with a green dot. Operating instructions 906 - Version 00.0 - 05/2014...
  • Page 82 Selecting the seam parameters for the path 5. Tap the respective parameter.  The window for entry opens. 6. Enter the desired value for the parameter( 7.4.8 Entering parameter values, page 72). Operating instructions 906 - Version 00.0 - 05/2014...
  • Page 83 • Add each new seam path by starting at step 4 ( page 80). Deleting a seam path • Tap the Delete button.  The last section of the seam path is deleted. Operating instructions 906 - Version 00.0 - 05/2014...
  • Page 84 After creating or changing a program, perform a contour test. This way, you can check whether the entire contour lies within the range of the possible sewing field. Operating instructions 906 - Version 00.0 - 05/2014...

  • Page 85: Performing A Contour Test

    After creating or changing a program, perform a contour test. This way, you can check whether the entire contour lies within the range of the possible sewing field. Operating instructions 906 - Version 00.0 - 05/2014...

  • Page 86: Create A Sequence

    6. Enter the desired name and adopt the change by pressing OK ( 7.4.7 Entering text, page 71).  The sequence is now available under this name for sewing, editing or copying. Operating instructions 906 - Version 00.0 - 05/2014...

  • Page 87: Edit An Existing Sequence

    3. Add programs to the sequence using the Insert button or remove from the sequence using the Delete button. The steps correspond to the procedure used for creating a new sequence ( 7.12 Create a sequence, page 84). Operating instructions 906 - Version 00.0 - 05/2014...

  • Page 88: Saving A Seam Program Or Sequence Under A Different Name

    4. Enter the desired name and adopt the change by pressing OK ( 7.4.7 Entering text, page 71).  The program or sequence is now also available under this name for sewing, editing or copying. Operating instructions 906 - Version 00.0 - 05/2014...

  • Page 89: Copying A Seam Program Or Sequence

    3. Tap the desired file.  The selected file is highlighted with a dark background. 4. Tap theCopy File button.  The selected file is copied to the USB stick or the controller. Operating instructions 906 - Version 00.0 - 05/2014...

  • Page 90: Deleting A Seam Program Or Sequence

    ( 7.4.6 Using file filters, page 70). 2. Tap the desired file.  The selected file is highlighted with a dark background. 3. Tap the Delete button.  The selected file is deleted. Operating instructions 906 - Version 00.0 - 05/2014...

  • Page 91: Editing An Existing Seam Program

    (2). Top scale: First stitch of the seam appearance. Bottom scale: Last stitch of the seam appearance. 3. Tap the Go To button.  The selected contour region is displayed in detail. Operating instructions 906 - Version 00.0 - 05/2014...
  • Page 92 6. Use the arrow buttons to move the stitching point to the new position (1).  The modified seam path is displayed in green. 7. Tap the Next button.  The window for selecting the technology operations opens. Operating instructions 906 - Version 00.0 - 05/2014...
  • Page 93 8. Select the desired technology operations for the new seam path ( 7.4.5 Selecting options from a list, page 69). 9. Confirm the selection with OK.  The previous window for seam adjustment is displayed. Operating instructions 906 - Version 00.0 - 05/2014...
  • Page 94 After creating or changing a program, perform a contour test. This way, you can check whether the entire contour lies within the range of the possible sewing field. Operating instructions 906 - Version 00.0 - 05/2014...

  • Page 95: Changing The Parameters

     The individual parameters of this group are displayed. 3. Tap the desired parameter.  The window for modifying the parameter opens. 4. Set the parameter to the desired value ( 7.4.8 Entering parameter values, page 72). Operating instructions 906 - Version 00.0 - 05/2014...
  • Page 96 (the barcode reader additional equipment must be activated) Laser marking lights Up to four laser marking lights for easier alignment of the sewing material can be controlled (the additional equipment must be activated) Operating instructions 906 - Version 00.0 - 05/2014...
  • Page 97 After every seam (Def.): The needle is reversed after every seam. Needle cooling (On/Off) Activates/deactivates the needle cooling. Adjust sewing speed (min. = 10 .. max. = 200; Def. = 100 %) The sewing speed is adjusted by the specified percent value. Operating instructions 906 - Version 00.0 - 05/2014...
  • Page 98 The specified value can be changed for corrections. Insertion position X and removal position X must correspond. Insertion position Y The specified value can be changed for corrections. Insertion position X and removal position Y must correspond. Operating instructions 906 - Version 00.0 - 05/2014...
  • Page 99 Removal position Y and insertion position Y must correspond. PP4 - Softstart Symbol Meaning Number of softstart stitches (min. = 0 .. max. = 10; Def. = 5) Softstart speed (min. = 100 .. max. = 2000; Def. =300 rpm) Operating instructions 906 - Version 00.0 - 05/2014...
  • Page 100 Correction to the calculated values. PP7 - Offset Symbol Meaning X offset (min. = -5.0… max. = 5.0; Def. = 0.0 mm ) Y offset (min. = -5.0… max. = 5.0; Def. = 0.0 mm ) Operating instructions 906 - Version 00.0 - 05/2014...
  • Page 101 (min. = 80 .. max. = 120; Def. = 100 %) X scaling origin (min. = -150.0 .. max. = 150.0; Def. = 0.0 mm ) Y scaling origin (min. = -150.0 .. max. = 150.0; Def. = 0.0 mm ) Operating instructions 906 - Version 00.0 - 05/2014...

  • Page 102: Editing Machine Parameters

    MP3 - Needle thread monitor Behavior after thread breakage MP4 - Thread cutting Speed, position and tension MP5 - Thread clamping Starting angle MP6 - Counters Settings for program and bobbin counters Operating instructions 906 - Version 00.0 - 05/2014...
  • Page 103 No additional structures are taken into account. Special limits Individual limits are taken into account. Foot pedal Raising and lowering the transfer plate. Hand sensor (two-hand control) By simultaneously using both hand sensors, the sewing process is started. Operating instructions 906 - Version 00.0 - 05/2014...
  • Page 104 (min. = 0 .. max. = 20; Def. = 5 stitches) Number of stitches to be taken into account when reversing after a thread breakage. Bobbin change X position The value range varies depending on the subclass and sewing field size. Operating instructions 906 - Version 00.0 - 05/2014...
  • Page 105 (min. = 0 .. max. = 359; Def. = 340 °) Start angle for opening the thread clamp during the first stitch. If the closing and opening angles are the same then the thread clamp is not activated. Operating instructions 906 - Version 00.0 - 05/2014...
  • Page 106 (min. = 0.0 .. max. = 400.0; Def. = 0.0 m ) A message is displayed to the user after the bobbin supply capacity has been consumed. A value of 0 deactivates the function. Operating instructions 906 - Version 00.0 - 05/2014...

  • Page 107: Checking And Changing The Technical Settings

     The window for entering the new password appears. 4. Enter the new password ( 7.4.1 Entering a password, page 67). Important: The password must not have more than 5 digits. 5. Confirm the entry with OK. Operating instructions 906 - Version 00.0 - 05/2014...
  • Page 108 2. In the following window tap the Contrast Brightness option.  A window with slider controls is displayed. 3. Pull the corresponding slider control up or down to change the value.  The changes are immediately displayed. Operating instructions 906 - Version 00.0 - 05/2014...

  • Page 109: Display System Information

    You can access the log settings and error lists via Extras > Service > System Information. 1. Tap the menu items Extras > Service > System Information.  The selection screen for system information is display. Figure 70: System information Operating instructions 906 - Version 00.0 - 05/2014...

  • Page 110: Testing Multitest Machine Functions

    Figure 71: Multitest Transport clamps function is only intended for use by Dürkopp Adler Service personnel. Detailed information can be found in the 906 servicing instructions. Operating instructions 906 - Version 00.0 - 05/2014...
  • Page 111  The number of the element is displayed on the Selected: button. 3. Tap the Selected: button. 4. Test the element using the On/Off or Switchover buttons, depending on the type of the input or output element. Operating instructions 906 - Version 00.0 - 05/2014...
  • Page 112 Residual thread monitor (hook thread) Transfer plate up/down (foot pedal) Reserve Oil level control sensor Pressure monitor Quick stop S100 Sewing motor reference S101 X-axis reference S102 Y-axis reference S103 Z-axis reference Operating instructions 906 - Version 00.0 - 05/2014...
  • Page 113 Transfer plate change of shape Change of shape up/down Reset RTM Throw over pants Barcode reader Eject pants Bracket Bundle removal Reserved for laser Y102 Thread tension Y103 Thread cutter Y104 Thread clamp Operating instructions 906 - Version 00.0 - 05/2014...
  • Page 114 5. Enter the desired value (70 - 500 rpm). 6. Tap the button.  The sewing motor runs at the entered sewing speed. 7. Tap the button.  The sewing motor stops. Operating instructions 906 - Version 00.0 - 05/2014...
  • Page 115 Set the sewing foot height Switch off the power to the drives Manually check the freedom of motion of the sewing foot rod 2. Tap the desired symbol and execute the function. Operating instructions 906 - Version 00.0 - 05/2014...
  • Page 116 Thread tension option. Figure 74: Calibrating thread tension The Calibrate thread tension function is only intended for use by Dürkopp Adler Service personnel. Detailed information can be found in the 906 servicing instructions. Operating instructions 906 - Version 00.0 - 05/2014...

  • Page 117: Initializing The Controller, Performing Updates

    Attention: Initializing the control panel resets all values to the factory default settings. All changes are lost. 1. Tap the Initialize the control panel option.  The control panel is reset to the factory default settings. Operating instructions 906 - Version 00.0 - 05/2014...
  • Page 118 If the automatic update does not function then you can use the menu items Extras > Service > Initialization and Update with the Update the controller option to import a specific software version. Contact the Dürkopp Adler Service Hotline for this. Operating instructions 906 - Version 00.0 - 05/2014...
  • Page 119 Figure 77: Software version ① (1) Menu info 1. Tap menu items ? > Info (1).  The following information is displayed: • Class • Subclass • Date of creation of this software version Operating instructions 906 - Version 00.0 - 05/2014...
  • Page 120 Settings via the software Operating instructions 906 - Version 00.0 - 05/2014...

  • Page 121: Error And Information Messages

    • Encoder cable not connected or • Check/replace the encoder cable defective • Replace the stepper motor • Encoder defective 2152 X-axis stepper motor overcurrent • Replace the stepper motor • Replace the controller Operating instructions 906 - Version 00.0 - 05/2014...
  • Page 122 • Encoder cable not connected or • Check/replace the encoder cable defective • Replace the encoder • Encoder defective 2352 Stroke position stepper motor overcur- • Replace the stepper motor rent • Replace the controller Operating instructions 906 - Version 00.0 - 05/2014...
  • Page 123 Target position of the XY clamps within Adjust the contour data the "forbidden areas" 3721 Internal error • Switch the machine off and on again 3722 • Software update • Notify DA Service Operating instructions 906 - Version 00.0 - 05/2014...
  • Page 124 Close the bobbin change flap 9701 Parallel clamps not lowered • Remove obstacles • Adjust sensors 9900 Incorrect machine parameter Initialize the data 9901 Incorrect sequences Initialize the data 9902 Incorrect program parameter Initialize the data Operating instructions 906 - Version 00.0 - 05/2014...

  • Page 125: Information Messages

    Quick-stop button is active Release the Quick-stop button 9016 Incorrect barcode ID Change the program 9100 The counter has not reached the Tap the OK button. The counter is specified value. reset. Operating instructions 906 - Version 00.0 - 05/2014...
  • Page 126 Error and information messages Operating instructions 906 - Version 00.0 - 05/2014...

  • Page 127: Creating Programs With Da Cad 5000

    The first step is to select the machine class. Figure 78: Selecting the machine class Creating the seam contour The next step is to draw the seam contour. Figure 79: Drawing the seam contour Operating instructions 906 - Version 00.0 - 05/2014...
  • Page 128 After creating or changing a program, perform a contour test. This way, you can check whether the entire contour lies within the range of the possible sewing field.  Sewing with the program can begin after successful testing/adjust- ment. Operating instructions 906 - Version 00.0 - 05/2014...

  • Page 129: Decommissioning

    • Cover the operating terminal to protect it from soiling. • Cover the entire machine if possible to protect it from contamination and damage. Observe the necessary safety precautions for transport,  11 Packaging, transportation, page 131 Operating instructions 906 - Version 00.0 - 05/2014...

  • Page 130: Dismantling The Automatic Stacker

    4. Disconnect plugs of the valve control lines (6). • When disconnecting, simultaneously release the lock. 5. Remove the equipotential bonding (7): • Loosen hexagonal socket screw (screwdriver width 4 mm) • Remove the equipotential bonding line. Operating instructions 906 - Version 00.0 - 05/2014...
  • Page 131 7. Remove six threaded screws (2) (screwdriver width 10 mm) and cover plate (3). 8. Remove the automatic stacker from the bracket, rotate 180° (the protective bar is at the bottom) and carefully put aside. Operating instructions 906 - Version 00.0 - 05/2014...
  • Page 132 Decommissioning Operating instructions 906 - Version 00.0 - 05/2014...

  • Page 133: Packaging, Transportation

    2. Release the counternuts (1) on all 4 frame feet (2). 3. Rotate the frame feet (2) fully into the frame. 4. Tighten the nuts (1) so that the frame feet (2) remain fixed. Operating instructions 906 - Version 00.0 - 05/2014...

  • Page 134: Packing The Machine

    Lift the machine a MAXIMUM of 20 mm. ALWAYS securely fasten the machine. Ensure the highest possible degree of safety when transporting the machine. Fasten the machine and wear the prescribed safety clothing. Operating instructions 906 - Version 00.0 - 05/2014...

  • Page 135: Disposal

    When disposing of the machine, be aware that it consists of a range of dif- ferent materials (e.g. steel, plastic, electronic components, oily parts). Observe the respectively applicable national regulations for each type of material. Operating instructions 906 - Version 00.0 - 05/2014...
  • Page 136 Disposal Operating instructions 906 - Version 00.0 - 05/2014...

  • Page 137: Appendix

    Appendix 13 Appendix Operating instructions 906 - Version 00.0 - 05/2014...
  • Page 138 Appendix Operating instructions 906 - Version 00.0 - 05/2014...
  • Page 140 DÜRKOPP ADLER AG Potsdamer Str. 190 33719 Bielefeld Germany Phone +49 (0) 521 925 00 E-Mail: service@duerkopp-adler.com www.duerkopp-adler.com...

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