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Travis Industries 21 TRV GSR2 Installation Manual

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Download this manual See also: Owner's Manual
WARNING:
If the information in these instructions is not followed exactly, a fire or
explosion may result causing property damage, personal injury or loss of
life.
-
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this
or any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the fire department.
-
Installation and service must be performed by a qualified installer, service agency or the gas
supplier.
This appliance may be installed in an aftermarket permanently
located, manufactured home (USA only) or mobile home, where
not prohibited by local codes.
This appliance is only for use with the type(s) of gas indicated
on the rating plate. A conversion kit is supplied with the
appliance.
Installation Manual
Installer:
After installation give this manual to the home-
owner and explain operation of this heater.
 Copyright 2014, T.I.
$10.00
100-01305
21 TRV GSR2
Fireplace
Tested and Listed by
OMNI-Test Laboratories, Inc.
Portland, Oregon
Report # 028-F-85-5
ANSI Z21.88b-2003
 Built-In Direct Vent Fireplace
 Natural Gas or Propane
Residential or Mobile Home
www.travisproducts.com
4140312
12521 Harbour Reach Drive
Mukilteo, WA 98275

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Summary of Contents for Travis Industries 21 TRV GSR2

  • Page 1 21 TRV GSR2 Fireplace Tested and Listed by OMNI-Test Laboratories, Inc. Portland, Oregon Report # 028-F-85-5 ANSI Z21.88b-2003  Built-In Direct Vent Fireplace  Natural Gas or Propane  Residential or Mobile Home WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

  • Page 2: Overview

    Introduction Overview This manual details the installation requirements for the 21 TRV GSR2 fireplace. For operating and maintenance instructions, refer to the 21 TRV GSR2 Owner's Manual (part # 100-01306). Listing Details This appliance was listed by OMNI Test Labs to ANSI Z21.88.

  • Page 3: Table Of Contents

    AROMATHERAPY MODIFICATION .... 50   VENT REQUIREMENTS ....... 22   WIRING DIAGRAM ........51   Vent Clearances ..........22   Index ..............52   Altitude Considerations ........22   Approved Vent ..........23   Vent Installation ..........23 4140312 Travis Industries 100-01305...

  • Page 4: Safety Warnings

    All other work must be done by a trained technician. Don't modify or replace orifices.  The viewing glass should be opened only for conducting service.  Any safety screen or guard removed for servicing must be replaced prior to operating the heater. 4140312 Travis Industries 100-01305...
  • Page 5  Travis Industries, Inc. grants no warranty, implied or stated, for the installation or maintenance of your heater, and assumes no responsibility of any consequential damage(s). Proposition 65 Warning: Fuels used in gas, woodburning or oil fired appliances, and the products of combustion of such fuels, contain chemicals known to the State of California to cause cancer, birth defects and other reproductive harm.

  • Page 6: Installation Options

    Lifting Bracket (may 34-1/8" be bent down) Nailing Brackets 27-1/4" See "Gas Line Requirements" for Details on the Gas Inlet Nailing Bracket 45° (Framing) 20-1/8" 12-3/4"* * Includes the required 1/2" clearance. * Includes the required 1/2" clearance. 4140312 Travis Industries 100-01305...

  • Page 7: Packing List

    Complete the vent installation.  Install the hearth (if applicable).  Install the drywall and facing (if applicable).  Install the mantel (if applicable).  Finalize the installation (see page 38) and install the grill or face. 4140312 Travis Industries 100-01305...

  • Page 8: Installation Overview - Top Vent Configuration

    Requirements" See the section "Mantel Requirements" See the section "Vent Requirements" Drywall See the section "Electrical Connection" Gas Line (left side or beneath) 1" Min. Clearance from Face to Side Wall See the section "Hearth Requirements" 4140312 Travis Industries 100-01305...

  • Page 9: Installation Overview - Rear Vent Configuration

    "Mantel Requirements" "Vent Requirements" See the section "Termination Requirements" Drywall 1" Min. (from face) See the section "Acceptable Vent Lengths" See the section "Electrical Connection" See the section See the section "Gas Line Installation" "Hearth Requirements" 4140312 Travis Industries 100-01305...

  • Page 10: Massachusetts Requirements

    A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation. See Gas Connection section for additional Commonwealth of Massachusetts requirements. 4140312 Travis Industries 100-01305...

  • Page 11: Top Vent Or Rear Vent Configuration

    (for falling into the fireplace. all subsequent steps). Remove the cover plate, and heat shield. Cover Plate Heat Shield Inner Flue Remove the inner flue assembly Assembly and exhaust cover plate. Exhaust Cover Plate 4140312 Travis Industries 100-01305...

  • Page 12: Converting The Fireplace To Rear Vent (Continued)12

    Insert the large piece of insulation into the intake duct. Note how the wider portion goes to the sides. Tuck it into the cavity so it lays flat. Remove the flue collar suport, rotate it 180°, and re-attach it to the fireplace. 4140312 Travis Industries 100-01305...

  • Page 13: Converting The Fireplace To Rear Vent (Continued)13

    (make sure (make sure the the gasket is in place gasket is in place while attaching). while attaching). NOTE: Install the flue assembly with the diffuser to the bottom. 4140312 Travis Industries 100-01305...

  • Page 14: Fireplace Placement Requirements

    The fireplace (and hearth, if desired) may be placed on a platform designed to support the fireplace (95 Lbs.) and vent. Ceiling Minimum 57" Min. Enclosure Height Top Vent = 48" Rear Vent = 34-1/4" Optional Hearth Raised Platform 4140312 Travis Industries 100-01305...

  • Page 15: Minimum Framing Dimensions - Top Vent Configuration

    WARNING: A cut-out for the gas line may be required on the framing. Thermostat or Remote Control Wire (right side) NOTE: Looking Glass & Wilmington Faces require a raised fireplace – see Face Dimensions on page 32 for details. 4140312 Travis Industries 100-01305...

  • Page 16: Minimum Framing Dimensions - Rear Vent Configuration

    NOTE: The rear vent may require extra clearance - make sure to accommodate the vent when determining the framing. NOTE: Looking Glass & Wilmington Faces require a raised fireplace – see Face Dimensions on page 32 for details. 4140312 Travis Industries 100-01305...

  • Page 17: Nailing Brackets

    90°. TOP VIEW Framing 7/8” to 1” Facing Nailing Bracket Fireplace For installations using 1” facing (1/2” drywall with Drywall 3/8” tile, 7/8” tile, etc.) fold the upper tab out 90°. Tile 7/8” 4140312 Travis Industries 100-01305...

  • Page 18: Corner Installations - Top Vent Configuration

    Corner Installations - Rear Vent Configuration Typical 45° installation uses the framing dimensions shown in the illustration below (NOTE: all clearances apply). Minimum 1" Clearance 6" Typical 6-1/2" Recommended NOTE: Typical 9" Section 37" Min. 37-1/2" Recommended 4140312 Travis Industries 100-01305...

  • Page 19: Gas Line Requirements

    The supply regulator (the regulator that attaches directly to the residence inlet or to the propane tank) should supply gas at the suggested input pressure listed above. Contact the local gas supplier if the regulator is at an improper pressure. 4140312 Travis Industries 100-01305...

  • Page 20: Optional Gas Line Location

    1-3/8" above the base of the fireplace. base of the fireplace. 4-1/4" 4" 8-1/4" NOTE: a 3" diameter hole is required to provide 1/2" F.P.T. clearance for the gas inlet screws. Gas Line (1/2" M.P.T.) 4140312 Travis Industries 100-01305...

  • Page 21: Electrical Connection (Required)

    Secure the romex connector to the cover plate. Route the electrical line through the cover plate and attach the electrical leads. Replace the cover plate. 4140312 Travis Industries 100-01305...

  • Page 22: Vent Requirements

     Failure to adjust the air shutter properly may lead to improper combustion which can create a safety hazard. Consult your dealer or installer if you suspect an improperly adjusted air shutter. 4140312 Travis Industries 100-01305...

  • Page 23: Approved Vent

    If it does not, apply high temperature sealant to the joints of the affected sections.  Horizontal sections require a 1/4" rise every 12" of travel.  Horizontal sections require non-combustible support every three feet (e.g.: plumbing tape). 4140312 Travis Industries 100-01305...

  • Page 24: Approved Vent Configurations

    Determine the correct restrictor position (see the charts under "Approved Vent Configurations" - the factory position is #1). Lift up the adjustment plate and move it so the correct notch falls into the slot on the adjustment bracket. 4140312 Travis Industries 100-01305...

  • Page 25: Diffuser Plate Adjustment

    # 1 postion. Remove the diffuser. DIFFUSER SIDE VIEW Bend the round portion of the Before (Stock - Position # 1) diffuser 90°. After (Position # 2) Secure the diffuser plate with the screws removed earlier. 4140312 Travis Industries 100-01305...

  • Page 26: Top Vent Configuration With Horizontal Termination

    (it does not matter both lengths of horizontal run whether it turns right or left). (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow 4140312 Travis Industries 100-01305...

  • Page 27: Top Vent Configuration With Vertical Termination

    (it does not matter both lengths of horizontal run whether it turns right or left). (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow 4140312 Travis Industries 100-01305...

  • Page 28: Rear Vent Configuration With Horizontal Termination

    (it does not matter both lengths of horizontal run whether it turns right or left). (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow 4140312 Travis Industries 100-01305...

  • Page 29: Rear Vent Configuration With Vertical Termination

    (it does not matter both lengths of horizontal run whether it turns right or left). (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow 4140312 Travis Industries 100-01305...

  • Page 30: Termination Requirements

    NOTE: Measure clearances to the nearest edge of the exhaust hood. • Use the vinyl siding standoff when installing on an exterior with vinyl siding. • Vent termination must not be located where it will become plugged by snow or other material. 4140312 Travis Industries 100-01305...

  • Page 31: Hearth Requirements

    Raised Fireplaces A hearth is not required when the fireplace is raised above the flooring surface. Fireplace Stand 4140312 Travis Industries 100-01305...

  • Page 32: Facing Requirements

    Facing that protrudes in front of the face above the face (or within 1/2” of each side) must be made of non-combustible materials. NOTE A 3/8" gap above the face is required for face installation and removal. 4140312 Travis Industries 100-01305...

  • Page 33: Facing - Fireplace Overview

    (for qualified installers only) Facing – Fireplace Overview Facing - Top View Fireplace Nailing Bracket 1/2" Face White Tape Gasket (attached to fireplace) Facing - Side View Face Fireplace Wall Trim (1/16" thick) 1" 3/8" 1/8" Wall Trim 4140312 Travis Industries 100-01305...

  • Page 34: Facing Detail - Drywall Facing

    NOTE: The fireplace is shifted back Facing (drywall, paneling, or other on the shelf to accommodate the material - combustible or non- facing thickness. combustible). 4140312 Travis Industries 100-01305...

  • Page 35: Facing Detail - Tile Facing

    Note how the facing tucks underneath the Recommended Order of Installation We wall trim. recommend installing the tile under the notch at the front of the fireplace then working your way Wall Trim 4140312 Travis Industries 100-01305...

  • Page 36: Facing Detail - Facing Over 1" Thick (Brick)

    NOTE: Bring the facing up to the base of the fireplace. 1/8" In this example brick is used. The side facing should be spaced 1/8" 3-d View from the face. Wall Trim The facing is brought up to the wall trim. 4140312 Travis Industries 100-01305...

  • Page 37: Mantel Requirements

    Non-combustible mantel columns do not have a minimum clearance. If you have a tapered mantel, measure the mantel height at the point where it protrudes 3/4” in front of the face. 4140312 Travis Industries 100-01305...

  • Page 38: Steps For Finalizing The Installation

    4. Install the four AA batteries (see illustration below). The AA batteries act as a power backup in case the household (AC) power goes out and are required for operation. Install three AAA batteries into the remote (see illustration below). Synchronize the transmitter to the IFC (see the Owner’s Manual for details). 4140312 Travis Industries 100-01305...

  • Page 39: Air Shutter Adjustment

    If not properly neutralized with an ammonia solution, the plated face may develop a permanent tarnish when the acid evaporates over time. Contact your dealer if uncertain your facing has been properly neutralized. 4140312 Travis Industries 100-01305...

  • Page 40: Glass Frame Removal And Installation

    Insert the tabs on the glass frame into the slots on the glass frame brackets (attached to the fireplace). Attach the two glass latches. NOTE: Make sure the glass frame is all the way in place - it should be flush with the front of the fireplace when installed. 4140312 Travis Industries 100-01305...

  • Page 41: Glass Frame Removal And Installation (Continued)

    Top of Firebox Glass Frame Anchor Note how the washer on the latch fits behind the flange on the glass frame anchor. Once fully inserted, turn the latch until it is upright. 4140312 Travis Industries 100-01305...

  • Page 42: Log Set Installation

    The bottom edge of the log should be located behind the burner ports (see the illustration below). CROSS-SECTIONAL VIEW Rear Log Burner Make sure the ledge on the burner lines up with stepped-down portion of the rear log. 4140312 Travis Industries 100-01305...

  • Page 43: Right Log Installation

    The right twig rests on the burner and leans against the indent on the right log. Install the twig as shown below. The bottom of the twig is placed one inch to the right of the center screw on the burner. 4140312 Travis Industries 100-01305...

  • Page 44: Left Twig Installation

    Log Installation Overview Correct view of complete log installation. Place embers in the firebox corners and along the front edge of the burner. Do not place embers over burner holes or allow the embers to block airflow. 4140312 Travis Industries 100-01305...

  • Page 45: Lp Conversion Instructions

    Burner Replacement: Make sure the burner manifold inserts over the front (left) orifice. Make sure the burner is fully seated and pilot hood lines up with the burner holes at the rear edge of the burner. 4140312 Travis Industries 100-01305...
  • Page 46 Thread Sealant 15/16" 24mm 1/2" Wrench Orifice ID Natural Gas LP (Propane) ORIFICE SIZE (ID) Front Burner Orifice #55 DMS #66 DMS* Rear Burner Orifice #55 DMS #67 DMS* *Orifice is non-standard (cross-drilled for air dilution). 4140312 Travis Industries 100-01305...
  • Page 47 (b) Remove and discard the Natural Gas (NG) orifice. Place the LP orifice in the pilot assembly then replace the pilot hood, tightening the pilot hood until it is snug (do not over-tighten). Natural Gas Orifice = .020N (3way) .020N .018N (2way) .018N LP (Propane) Orifce = .014LP .014LP 7/16" Wrench 4140312 Travis Industries 100-01305...
  • Page 48 NOTE: When placing the log, make sure the back edge rests on the bracket, elevating it above the burner. Place the included rivet into the far right burner hole as shown below. Replace the firebox components. Install the logs and embers. Replace the glass. 4140312 Travis Industries 100-01305...
  • Page 49 Leak test this area after installation to verify proper installation. 10 Restore the appliance to the correct configuration. Make the gas line connection, bleed the gas line (if applicable), start the heater and thoroughly leak-test all gas connections and the gas control valve. 4140312 Travis Industries 100-01305...

  • Page 50: Liner Installation Addenda

    If you are using the aromatherapy option with the 21 TRV, you will need to bend up the mounting flange on the front of the fireplace (see the illustration below). The aromatherapy extension assembly attaches to this flange. 4140312 Travis Industries 100-01305...

  • Page 51: Wiring Diagram

    3 Amp Fuse 3 Amp Fuse Appliance Ground 3.15A FUSE Integrated Pilot Sensor Fireplace Flame Control Detect (IFC) Spark System Jumper Appliance Ground IPI/CPI JUMPER WIRE Comfort Control Valve Black (4) AA Batteries Battery Box (Manual On/Off) 4140312 Travis Industries 100-01305...

  • Page 52: Index

    Installation Overview – Rear Vent Configuration Top Vent or Rear Vent Configuration ....11 ................ 9 Vent Requirements .......... 22 Installation Overview – Top Vent Configuration . 8 Wiring Diagram ..........51 Liner Installation Addenda ........ 50 4140312 Travis Industries 100-01305...

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