Travis Industries 864 TRV GreenSmart Installation Manual

Built-in direct vent fireplace
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WARNING:
If the information in these instructions is not followed exactly, a fire or
explosion may result causing property damage, personal injury or loss of
life.
-
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this
or any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the fire department.
-
Installation and service must be performed by a qualified installer, service agency or the
gas supplier.
This appliance may be installed in
an aftermarket permanently
located, manufactured home (USA
only) or mobile home, where not
prohibited by local codes.
This appliance is only for use
with the type(s) of gas indicated
on the rating plate. A conversion
kit is supplied with the appliance.
Installation Manual
Installer:
After installation give this manual to the home-
owner and explain operation of this heater.
 Copyright 2010, T.I.
864 TRV GreenSmart™
$10.00
100-01220_000
Fireplace
Tested and Listed by
Report # B0516PRT-001
ANSI Z21.88
 Built-In Direct Vent Fireplace
 Natural Gas or Propane
Residential or Mobile Home
www.travisproducts.com
4800 Harbour Pointe Blvd. SW
4081126
Mukilteo, WA 98275

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Summary of Contents for Travis Industries 864 TRV GreenSmart

  • Page 1 864 TRV GreenSmart™ Fireplace Tested and Listed by Report # B0516PRT-001 ANSI Z21.88  Built-In Direct Vent Fireplace  Natural Gas or Propane  Residential or Mobile Home WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
  • Page 2: Introduction Overview

    A copy is shown to the right. Massachusetts Approval This manual has been submitted to the Massachusetts Board of State Examiners of Plumbers and Gas Fitters National Fireplace Institute © Travis Industries 4090227 100-01220_000...
  • Page 3: Table Of Contents

    Rear Vent Config. W Horizontal Term. (w vertical rise) ..27 Rear Vent Configuration with Vertical Termination ....28 Top Vent Configuration with Horizontal Termination ... 29 Top Vent Configuration with Vertical Termination ....30 Termination Requirements ..........31 © Travis Industries 4090227 100-01220_000...
  • Page 4: Safety Precautions

    All other work must be done by a trained technician. Don't modify or replace orifices.  The viewing glass should be opened only for conducting service.  Any safety screen or guard removed for servicing must be replaced prior to operating the heater. © Travis Industries 4090227 100-01220_000...
  • Page 5 The gas main shutoff valve is usually next to the gas meter or propane tank and requires a wrench to shut off.  Travis Industries, Inc. grants no warranty, implied or stated, for the installation or maintenance of your heater, and assumes no responsibility of any consequential damage(s). © Travis Industries...
  • Page 6: Features And Specifications

    38-1/4" 184mm Rear Vent Configuration 972mm 8" (203mm) Ø Vent 38-3/8" 975mm 36-3/4" 933mm 35-1/4" 895mm 1" 25mm 37" 30-3/4" 940mm 781mm 29-1/4"* 743mm* 41" 1041mm 19-3/4"* 502mm* * Includes the required 1/2" (13mm) clearance. © Travis Industries 4090227 100-01220_000...
  • Page 7: Installation

     Install the drywall.  Install the hearth (if applicable).  Install the facing (if applicable).  Install the mantel (if applicable).  Finalize the installation (see page 43) and install the grill or face. © Travis Industries 4090227 100-01220_000...
  • Page 8: Massachusetts Requirements

    See Gas Connection section for additional Commonwealth of Massachusetts requirements. © Travis Industries 4090227 100-01220_000...
  • Page 9: Converting The Fireplace To Top Vent Configuration

    This part may be discarded. Remove the 4 screws securing the intake cover plate. Remove it and place it aside. Remove and discard all of the insulation found near the flue assembly (make sure to remove every piece). © Travis Industries 4090227 100-01220_000...
  • Page 10 DO NOT OVER- TIGHTEN THE SCREWS. Attach the intake cover plate with the screws removed earlier. Attach the cover plate with the screws removed earlier. NOTE: flatten the four legs before insaling the cover plate. © Travis Industries 4090227 100-01220_000...
  • Page 11: Fireplace Placement Requirements

    Fireplace must be placed so the vents below and above the glass do not become blocked. Raised Fireplaces  The fireplace (and hearth, if desired) may be placed on a platform designed to support the fireplace (205 Lbs. 93 Kg) and vent. © Travis Industries 4090227 100-01220_000...
  • Page 12: Min. Framing Dims. - Rear Vent Configuration

    965mm fireplace. 25-3/4" 654mm 38-1/2" 978mm 41-1/4" 20" 1048mm 508mm Minimum enclosure height = 38-1/2" (978mm) The on/off switch/thermostat wire (if used) should be routed to a location near the right front of the fireplace. © Travis Industries 4090227 100-01220_000...
  • Page 13: Min. Framing Dims. - Top Vent Configuration

    38-1/2" 978mm 41-1/4" 1048mm 20" (508mm) Minimum enclosure height = 38-1/2" (978mm) The on/off switch/thermostat wire (if used) should be routed to a location near the right front of the fireplace. © Travis Industries 4090227 100-01220_000...
  • Page 14: Nailing Brackets

    90°F (32.2°C). Use a Drywall screwdriver if necessary. 5/8''(16mm) Drywall TOP VIEW Framing For installations using 5/8'' (16mm) drywall fold Nailing Bracket Fireplace the shorter tab out 90°F (32.2°C). Use a Drywall screwdriver if necessary. © Travis Industries 4090227 100-01220_000...
  • Page 15: Corner Installations - Rear Vent Configuration

    (varies due to vent installation) NOTE: Most installations use: 6" (152mm) Section for 2 X 6 Walls (51mm X 152mm) 4" (102mm) Section for 2x4 Walls (21mm X 102mm) (Travis # 98900166) 48" Min. 1219mm © Travis Industries 4090227 100-01220_000...
  • Page 16: Corner Installations - Top Vent Configuration

    (for qualified installers only) Corner Installations - Top Vent Configuration A typical 45° installation uses the framing dimensions shown in the illustration below (NOTE: all clearances still apply). Minimum 1/2" (13mm) Clearance 15-1/2" 394mm 48" Min. 1219mm © Travis Industries 4090227 100-01220_000...
  • Page 17: Gas Line Requirements

    The supply regulator (the regulator that attaches directly to the residence inlet or to the propane tank) should supply gas at the suggested input pressure listed above. Contact the local gas supplier if the regulator is at an improper pressure. © Travis Industries 4090227 100-01220_000...
  • Page 18 Installation (for qualified installers only) Gas Line Location 6-1/4" 159mm 10-3/4" 273mm 3" (77mm) 8-1/2" (216mm) 6-1/4" 159mm 10-3/4" 273mm 3" (77mm) 7" (178mm) © Travis Industries 4090227 100-01220_000...
  • Page 19: Electrical Connection (Required)

    The electrical line must be a min. 14 gauge, and supply 120 Volts at 60 Hz (2 Amps). Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. © Travis Industries 4090227 100-01220_000...
  • Page 20: Optional Wall Switch Or Thermostat Installation

    To wire the heater in parallel, follow the directions below: To wire the heater in series, follow the directions below: On / Off Switch On / Off Switch Thermostat (or External Switch) Wires Thermostat (or External Switch) Wires © Travis Industries 4090227 100-01220_000...
  • Page 21: Vent Requirements

     Failure to adjust the air shutter properly may lead to improper combustion which can create a safety hazard. Consult your dealer or installer if you suspect an improperly adjusted air shutter. © Travis Industries 4090227 100-01220_000...
  • Page 22: Approved Vent

    If it does not, apply high temperature sealant to the joints of the affected sections.  Horizontal sections require a 1/4" (6mm) rise every 12" (305mm) of travel  Horizontal sections require non-combustible support every three feet (e.g.: plumbing tape) © Travis Industries 4090227 100-01220_000...
  • Page 23: Approved Vent Configurations

    The screw location indicates restrictor position. In this example, the restrictor is set in position # 3. Tighten the screws to secure the restrictor. (closed) #6 (open - stock position) # 1 Back of Firebox © Travis Industries 4090227 100-01220_000...
  • Page 24: Intake Restrictor Adjustment

    Loosen the two screws holding the intake restrictor in place.. Position # 1 (open) Slide the restrictor down to the second position and tighten the screws. Position # 3 (not used) Position # 2 (open) © Travis Industries 4090227 100-01220_000...
  • Page 25: Diffuser Plate Adjustment

    Bend the round portion of the diffuser so it is flat (position # 2). After (Position # 2) Secure the flattened diffuser plate with the screws removed earlier. Replace the exhaust restrictor (see “Exhaust Restrictor Adjustment” for restrictor settings). © Travis Industries 4090227 100-01220_000...
  • Page 26: Rear Vent Config. W Horizontal Term. (No Vertical Rise)

    3 feet (0.915m) • Exhaust Restrictor # 1 (stock) • Intake Restrictor # 1 (stock) • Diffuser Position # 1 (stock) 0 feet • Min. 4" (102mm) Horizontal Section • Max. 24" (610mm) Horizontal Section(s) © Travis Industries 4090227 100-01220_000...
  • Page 27: Rear Vent Config. W Horizontal Term. (W Vertical Rise)

    (it does not matter both lengths of horizontal run whether it turns right or left). (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow © Travis Industries 4090227 100-01220_000...
  • Page 28: Rear Vent Configuration With Vertical Termination

    (it does not matter both lengths of horizontal run whether it turns right or left). (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow © Travis Industries 4090227 100-01220_000...
  • Page 29: Top Vent Configuration With Horizontal Termination

    (it does not matter both lengths of horizontal run whether it turns right or left). (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow © Travis Industries 4090227 100-01220_000...
  • Page 30: Top Vent Configuration With Vertical Termination

    (it does not matter both lengths of horizontal run whether it turns right or left). (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow © Travis Industries 4090227 100-01220_000...
  • Page 31: Termination Requirements

    NOTE: Measure clearances to the nearest edge of the exhaust hood. • Use the vinyl siding standoff when installing on an exterior with vinyl siding. • Vent termination must not be located where it will become plugged by snow or other material © Travis Industries 4090227 100-01220_000...
  • Page 32: Hearth Requirements

    Raised A hearth is not required Fireplaces when the fireplace is raised above the flooring surface. Fireplace Stand © Travis Industries 4090227 100-01220_000...
  • Page 33: Facing Requirements

    If the fireplace is raised, drywall up to the bottom edge as well. Do not install drywall (or any other combustible) in front of the fireplace. TOP VIEW Framing Nailing Bracket Fireplace Drywall © Travis Industries 4090227 100-01220_000...
  • Page 34: Facing Overview

    Optional facing will butte to edge of faceplate (tile (867mm) (937mm) line) Wilmington Hearthview 35-3/4” 41” May fit over top of tile facing (908mm) (1041mm) Winthrop Bungalow 34” 36-7/8” Optional facing will butte to edge of faceplate (tile (864mm) (937mm) line) © Travis Industries 4090227 100-01220_000...
  • Page 35: Thin Facing Installation

    870mm Upgrade Kit (sku 98500686) and a triangular piece of facing in these upper corners. See the instructions included with the face for further details. 7-7/8" (200mm) 1" (25mm) 2-7/8" 37" 2" (51mm) (73mm) 940mm © Travis Industries 4090227 100-01220_000...
  • Page 36 Tile or other facing under 1'' (25mm) thick. Face SIDE OF FIREPLACE Hearth: note how it extends under the face - max. 1'' (25mm) thick. The fireplace may be raised to accommodate thicker hearth materials. Max. 1'' (25mm) Floor © Travis Industries 4090227 100-01220_000...
  • Page 37: Thick Facing Installation

    (or cement board, etc.) Masonry 1" NOTE: The nailing brackets are not used for this type of installation - secure the fireplace to the floor with 41" the brackets along the base of the fireplace. 1041mm © Travis Industries 4090227 100-01220_000...
  • Page 38: Thick Facing Installation With Fpx Arched Faces

    Masonry is installed 1" (25mm) maximum (98500686). This covers the upper corners. above the base of the fireplace. FRONT VIEW 5" 127mm TOP VIEW Framing 35-3/4" 45-1/2" (1156mm) Radius 908mm Nailing Bracket Fireplace Drywall Face Masonry 1" 41" 1041mm © Travis Industries 4090227 100-01220_000...
  • Page 39 Raised Fireplace (with no Hearth) Masonry or other non-combustible over 1'' (25mm) thick. SIDE OF FIREPLACE Face (Behind Masonry) The masonry extends 1'' (25mm) above the base of the fireplace. 1'' (25mm) Fireplace Support Floor © Travis Industries 4090227 100-01220_000...
  • Page 40: Mantel Requirements

     SIDE OF FIREPLACE A non-combustible Non-Combustible Mantel header must be used (metal stud). Non-Combustible Facing © Travis Industries 4090227 100-01220_000...
  • Page 41: Install Example - Build-Out (Dog-House) W Hor. Term

    1/2'' (13mm) Clearance to Insulation require an insulated enclosure. sides and back of fireplace. NOTE: If required to use drywall inside the firebox enclosure, make sure to alter the framing accordingly. Vapor Barrier Drywall Optional Tile © Travis Industries 4090227 100-01220_000...
  • Page 42: Install Example - Build-In W Hor. Term

    Top View NOTE: 1/2'' (13mm) Clearance to Insulation sides and back of fireplace. NOTE: If required to use drywall inside the firebox enclosure, make sure to alter the framing accordingly. Drywall Optional Tile © Travis Industries 4090227 100-01220_000...
  • Page 43: Finalizing The Installation

    Holder expose the controls. below the firebox. AA Battery Tray Install the logs (see page 47). Replace the glass. Start the heater. Leak test all gas joints. © Travis Industries 4090227 100-01220_000...
  • Page 44: Air Shutter Adjustment

    (this is used primarily with brick faces). Acid wash (muriatic acid) is used to remove excess mortar. If not properly neutralized with an ammonia solution, the plated face may develop a permanent tarnish when the acid evaporates over time. Contact your dealer if uncertain your facing has been properly neutralized. © Travis Industries 4090227 100-01220_000...
  • Page 45: Glass Frame Removal And Installation

    Lift the glass frame slightly and attach the lower latches. NOTE: Make sure the glass frame is all the way in place - it should be flush with the front of the fireplace when installed. © Travis Industries 4090227 100-01220_000...
  • Page 46 Top of Firebox Glass Frame Anchor Note how the washer on the latch fits behind the flange on the glass frame anchor. Once fully inserted, turn the latch until it is upright. © Travis Industries 4090227 100-01220_000...
  • Page 47: Log Set Installation

    When installed, the ten (10) logs should appear as shown below. The directions on the following pages detail installation of this log set. Back Log Center Log Right Twig Left Log Center Left Twig Left Twig Center Twig Front Left Log Right Log Front Ember Chunk © Travis Industries 4090227 100-01220_000...
  • Page 48 The log straddles the burner and does not cover any burner holes. Right Log The right log has a channel on the bottom that fits over the grate. Place the log in place and slide it to the rear. © Travis Industries 4090227 100-01220_000...
  • Page 49 Left Log The left log has a channel on the bottom. Place this channel over the grate. When in place, make sure the log is positioned so it does not block any burner holes. © Travis Industries 4090227 100-01220_000...
  • Page 50 (make sure it is not over any burner holes). Front Ember Chunk The front ember chunk has a groove on the bottom that fits over the grate. Place it as shown below. © Travis Industries 4090227 100-01220_000...
  • Page 51 Make sure the twig is positioned so it does not cover any burner holes. © Travis Industries 4090227...
  • Page 52 Make sure the fork on the front of the log fits over the grate as shown below. Right Twig The right twig has a hole on the bottom that fits over the pin on the right log. Position the twig so it rests on the back log as shown below. © Travis Industries 4090227 100-01220_000...
  • Page 53 A bag of embers is provided to further enhance the firebox. Place the embers on the firebox floor and on the burner. Do not place embers over any of the burner holes or air channels. © Travis Industries 4090227 100-01220_000...
  • Page 54: Lp Conversion Instructions

    Lift the front burner, slide it to the right, and lift it from the firebox. When replacing the burner make sure it is properly located. The rear burner air shutter support will need to be removed to access the orifice. Remove the support and place it aside. © Travis Industries 4090227 100-01220_000...
  • Page 55 Rear correct orifices. Burner Orifice Front Burner Orifice Look here for the orifice identification 15/16" 23.8mm Front Rear Screw each LP orifice in so the orifice protrudes 15/16" (23.8mm) (indicating full insertion). © Travis Industries 4090227 100-01220_000...
  • Page 56 T-20 Torx or Slotted Screwdriver Make the gas line connection, bleed the gas line (if applicable), start the heater and thoroughly leak- test all gas connections and the gas control valve. © Travis Industries 4090227 100-01220_000...
  • Page 57: Optional Equipment

    - hold the rear fireback while installing the side fireback. 5/16" Nutdriver Place the side firebacks in place. Secure using the screws and clips removed in step “a”. Place the floor firebacks in place. © Travis Industries 4090227 100-01220_000...
  • Page 58: Grill Installation

    (this prevents the it allows the grill to swing bushing. Once in place the grill is grill from accidentally falling off). forward. held in place by gravity. © Travis Industries 4090227 100-01220_000...
  • Page 59: Installation Packing List

    (2) #8 x ½” Machine Screws  (2) Wire Ties  Torx T-20 Wrench  Wall Mount (for placing the transmitter on a wall)  (2) Drywall anchors (for wall mount)  (2) #8 x 3/8” Type B Screws © Travis Industries 4090227 100-01220_000...
  • Page 60 CONTROL SPARK ROD DIAGNOSTIC ADAPTER VALVE COMMAND POWER GROUND Green Orange POWER SUPPLY Yellow / Green IPI / CPI Black Green Blue White White Black CONTINUOUS PILOT BATTERY COMFORT MAIN BURNER TRAY GREENSMART CONTROL PILOT © Travis Industries 4090227 100-01220_000...
  • Page 61: Greensmart Wiring Diagram

    Receiver IPI / CPI Blue White CONTINUOUS (4) AA Batteries PILOT FAN CONTROL Fan Controller POWER 120 VAC INTERMITTENT Power In 110V OUT AUX OUT PILOT Accent Thermodisk Light (s) Optional Blower(s) Accent Light Rheostat © Travis Industries 4090227 100-01220_000...
  • Page 62 Unscrew the four screws holding the control cover in place (see Figure 2). Carefully remove the control cover (see Figure 3) Figure 2 Figure 3 Unplug the ac adapter from the power harness (see Figure 4). You can leave the ac adapter plugged into the wiring harness. Figure 4 © Travis Industries 4090227 100-01220_000...
  • Page 63 / greensmart pilot – see Figure 6). Figure 6 Disconnect the comfort control valve connection (see Figure 7). Disconnect the burner control connector from the fireplace burner control (see Figure 8). Figure 7 Figure 8 © Travis Industries 4090227 100-01220_000...
  • Page 64 (see Figure 12). These items may be discarded. Figure 11 Figure 12 Use the included torx wrench to remove the stock regulator (see Figure 13). These items may be discarded. Figure 13 © Travis Industries 4090227 100-01220_000...
  • Page 65 Place the GreenSmart wiring harness in front of the fireplace, noting the position of each connector (see .Figure 16). Figure 16 Attach the wiring harness to the burner control (see Figure 17). Attach the gas control valve molex connector (see Figure 18). Figure 17 Figure 18 © Travis Industries 4090227 100-01220_000...
  • Page 66 Place the fan controller near the front of the fireplace to the left and connect it to the wiring harness (see Figure 22). Attach the power cord from the fan controller to the AC connection (see Figure 23). MAKE SURE TO TURN THE FAN CONTROLLER ON (“-“ SYMBOL). Figure 23 Figure 22 © Travis Industries 4090227 100-01220_000...
  • Page 67 Attach the included velcro to the bottom of the fan control module and to the base of the fireplace near back left of the fireplace. Slide the fan controller into place and secure using the velcro (see Figure 26). Figure 26 © Travis Industries 4090227 100-01220_000...
  • Page 68 – the receiver should beep 5 times – see the operating instructions for further details). Figure 30 Figure 29 Place the receiver coverplate (and switch) over the receiver (see Figure 31) and attach with the two screws included with the receiver (see Figure 32) © Travis Industries 4090227 100-01220_000...
  • Page 69 Use the included drywall anchors (and screws) to secure it to the wall (see Figure 35). Figure 35 Restore power to the fireplace and test operation of the remote (see the instructions included with the remote). © Travis Industries 4090227 100-01220_000...
  • Page 70: Index Index

    Installation Example - Build-In with Horizontal Termination ....42 Installation Options ............6 Installation Overview ............ 7 Intake Restrictor Adjustment ........24 Listing Details ............... 2 Log Set Installation ............47 LP Conversion Instructions .......... 47 Mantel Requirements ........... 40 © Travis Industries 4090227 100-01220_000...

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