FujiFilm LP7500 Starting Manual
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FujiFilm LP7500 Starting Manual

Photofinishing printing system
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LP7500 / 7600 / 7700 / 7900
Starting Guide
4
This manual explains precautions and other information you need to know before
operating this product.
1.
For your safety
2.
Getting Started
3.
Turning power on/off
4.
Accessing each display
5.
Printing
6.
How to use the display module
7.
Troubleshooting with the power off
8.
How to access the HELP display
English
Ver. 3

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Summary of Contents for FujiFilm LP7500

  • Page 1 LP7500 / 7600 / 7700 / 7900 Starting Guide This manual explains precautions and other information you need to know before operating this product. For your safety Getting Started Turning power on/off Accessing each display Printing How to use the display module...
  • Page 2 This page is intentionally blank.
  • Page 3 Preface We greatly appreciate your purchase of this product. Before using this product, read the manual carefully, and make sure that you understand the procedure described. Be sure to store the paper manual near the product so it can be referred to immediately should you have questions about operation or should any problems arise.
  • Page 4 Microsoft, MS-DOS and Windows are registered trademarks of Microsoft Corporation in the United States and/or other countries. "UNLHA(32).DLL" is free softtware published by Micco. This software is based in part on the work of the Independent JPEG Group. Copyright(c) 1988-1997 Sam Leffler Copyright(c) 1991-1997 Silicon Graphics, Inc.

  • Page 5: Explanation Of Manual

    Explanation of manual Manual types/contents The following manuals are supplied with this product. Manual type Main contents Starting Guide This manual explains precautions and other information you need to know before operating this product. • For your safety • Getting Started •...

  • Page 6: Symbols Used In This Manual

    Manual type Main contents Troubleshooting Manual Explains corrective actions for Error/Attention messages, and solutions to other problems, including the procedure to restart the system. • Error and Attention messages • Corrective actions for Attention messages • Corrective actions for Error messages •...

  • Page 7: Operation Method In The Manuals

    The symbols shown below are used in this manual. Confirm the meaning of each of them before reading the manual. This is called the alert symbol. Text following this symbol contains particularly important information concerning safety. Be sure to heed this information. This symbol is used in conjunction with the words DANGER, WARNING and CAUTION, according to the possible degree of injury to people or damage to physical property.

  • Page 8: Abbreviations For Processing Solutions Used In This Manual

    Abbreviations for processing solutions used in this manual Names of processing solutions in this manual are abbreviated as shown below. The name of specific processing solutions may differ from those shown here, depending on the exact type used. Processing Abbreviations solutions Color Developer Bleach Fixer...

  • Page 9: Table Of Contents

    TABLE OF CONTENTS Preface Explanation of manual ........................... iii Manual types/contents ........................iii Symbols used in this manual ......................iv Operation method in the manuals ....................v Abbreviations for processing solutions used in this manual ............vi Abbreviations used in this manual ....................vi 1.
  • Page 10 Closing down the system ....................3 - 7 3.2.1 Closing down the system with the program timer................. 3 - 7 3.2.2 Closing down the system without using the program timer ............3 - 9 3.2.3 Closing down the system when you do not use it over the next five days ........3 - 12 4.
  • Page 11 Stopping the system drive due to an abnormal sound given from the paper processor section ..7 - 8 Paper jam in the paper processor section ..............7 - 9 7.2.1 Paper jam in the paper processor section (LP7500/7600) ............. 7 - 9 7.2.2 Paper jam in the paper processor section (LP7700/7900) ............7 - 19 7.2.3...
  • Page 12 8. How to access the HELP display Accessing the HELP display ................... 8 - 2 8.1.1 Accessing the HELP display from the Maintenance display ............8 - 2 8.1.2 Closing the HELP display ......................8 - 3 8.1.3 Hiding the HELP display....................... 8 - 3...

  • Page 13: For Your Safety

    1. For your safety This chapter explains the general safety precautions. Read these precautions thoroughly and carefully. 1 – 1...

  • Page 14: Description Of Warnings (Signal Words)

    1.1 Description of warnings (signal words) 1.1 Description of warnings (signal words) • Signal words identify the level of injuries that can potentially occur. • The signal words used in this manual and found on labels, DANGER, WARNING and CAUTION, are assigned according to the level of potential risk.

  • Page 15: Location Of Warning Labels

    The external view of some models differs from the figures below, though the location of warning labels is the same. LP7500/7600 G088957...
  • Page 16 1.2 Location of warning labels Quad magazine unit (option) G088962 A023349-01 A023200-01 A022531-01 A022523-01 A022509-01 1 – 4...
  • Page 17 1.2 Location of warning labels A234392-01 A234350-01 A022536-01 A023202-01 A087463-01 A515330-01 A022516-01 A023358-01 A063381-01 1 – 5...

  • Page 18: Safety Precautions For Operation

    1.3 Safety precautions for operation 1.3 Safety precautions for operation 1.3.1 General precautions • Do not modify, remove or install any non-specified parts without our permission as non-specified parts may cause or contribute to severe personal injury, damage to this machine and/or void any quality guarantee. •...

  • Page 19: Precautions For Operating Heating Section

    1.3 Safety precautions for operation 1.3.3 Precautions for operating heating section • The processing solution heater, dryer heater and motor, etc. become very hot. If you directly touch them during operation or right after operation, you may get burnt. When replacement of parts or maintenance is performed, make sure that the temperature is fully lowered. After temperature fully falls, carry out the operation by turning off the circuit breaker and the main power supply.

  • Page 20: Precautions For Movable Units

    1.3 Safety precautions for operation 1.3.6 Precautions for movable units • Hands can be caught by the opening and closing of covers and doors or by movable units. Hold covers and doors firmly when opening or closing them. When manually moving a unit, only hold the specified parts. Turn off the circuit breaker and main power supply when working with or around a unit that moves automatically.
  • Page 21 1.3 Safety precautions for operation Do not remove those labels. G089038 If the triple magazine unit is installed If the quad magazine unit is installed G089039 1 – 9...
  • Page 22 1.3 Safety precautions for operation LP7500 / 7600 / 7700 / 7900 1 – 10...

  • Page 23: Additional Precautions

    1.4 Additional precautions 1.4 Additional precautions 1.4.1 Precautions in moving the system Consult your technical representative when moving the system. 1.4.2 Precautions in operating this product • Do not suddenly change the temperature of the room in which this product is installed. Rapid changes in room temperature may cause condensation in the system and adversely affect its performance.
  • Page 24 1.4 Additional precautions ! ! ! ! Vibrating the system Do not bump or otherwise cause the system to vibrate. Vibrations may adversely affect printing. 1 – 12...

  • Page 25: Getting Started

    2. Getting Started This chapter explains each part name and paper advance path. 2 – 1...

  • Page 26: Component Names And Functions

    2.1 Component names and functions 2.1 Component names and functions 2.1.1 External components The external view of some models differs from the image below. The illustration below is for the system with the triple magazine. Printer processor section Printer section Processor section G088953 2.1.2 Names and functions of printer section...
  • Page 27 2.1 Component names and functions Printer section with the printer doors closed (The triple magazine unit is installed.) G088949 If the quad magazine unit is installed If the printer doors are open If the printer doors are closed G088963 The numbers in the table below correspond to those in the illustration. Name Functions Printer door 1...
  • Page 28 2.1 Component names and functions Name Functions LAN cable connector LAN cable connector to connect with the operation PC Power outlet for scanner Connects the power cable of scanner to this product. If the system is in program timer AC200 V to AC240 V The power supply of the scanner interfaces with that of this product.

  • Page 29: Names And Functions Of Paper Processor Section

    2.1 Component names and functions 2.1.3 Names and functions of paper processor section LP7500/7600 G089581 2 – 5...
  • Page 30 2.1 Component names and functions LP7700/7900 G089582 The numbers in the table below correspond to those in the illustration. Name Functions Processor door 1 Open this door for processor maintenance. Sub-tank Controls processing solution in the replenisher tanks with the filters, solution level sensors and heaters.

  • Page 31: Types Of Processing Racks And Processing Solutions

    2.1 Component names and functions Name Functions • Off The paper processor section is not working. • Blinks in red. There is an error. Paper processing is not available. Print sorter unit Receives small prints. Manual sorter switch • On The program timer is activated.

  • Page 32: Paper Path Diagram

    2.2 Paper path diagram 2.2 Paper path diagram If the optional triple magazine unit is installed Paper magazine B Upper guides Dryer rack Squeegee unit ∗1 Paper magazine C Paper magazine A Processing racks (option) G069583 If the optional quad magazine unit is installed Paper magazine A2 Paper magazine B Upper guides...

  • Page 33: Turning Power On/Off

    3. Turning power on/off This chapter explains how to start and close down the system. 3 – 1...

  • Page 34: Starting Up The System

    3.1 Starting up the system 3.1 Starting up the system Take an appropriate action referring to the chart below. Start circuit breaker The breaker is turned off. turned on. Turn on the circuit breaker. • See 3.1.4 Starting up the system when the breaker is off. Is the ready lamp of the Is the ready lamp of the processor Is the ready lamp of the...

  • Page 35: Starting Up The System During The Temperature Adjustment Of Processing Solutions

    3.1 Starting up the system Prepare the requirements for Start Up Checks and perform it following the instruction on the display. Example: Start Up Checks display S5304-00-UM00 • For details, see Maintenance Manual 2.1 Start Up Checks. This completes the operation. 3.1.2 Starting up the system during the temperature adjustment of processing solutions When using this system during the temperature adjustment of the processing solutions, follow the procedure below.
  • Page 36 3.1 Starting up the system Press the manual sorter switch for two seconds or more. Manual sorter switch G088936 The system turns on and it starts adjusting the processing solution or the engine temperature. (The manual sorter switch will blink.) Check whether the operation PC has started up.

  • Page 37: Starting Up The System When The Breaker Is Off

    3.1 Starting up the system 3.1.4 Starting up the system when the breaker is off Turn on the circuit breaker. LP7500/7600 Circuit breaker G089215 LP7700/7900 Circuit breaker G089554 The system turns on and it starts adjusting the processing solution or the engine temperature. (The manual sorter switch will blink.)
  • Page 38 3.1 Starting up the system Wait until the temperature adjustment of the processing solution is completed. When the temperature adjustment of the processing solution is completed, the ready lamp of the processor lights in green. Access the Start Up Checks display. Bringing up the display On the Maintenance display, click Start Up Checks.

  • Page 39: Closing Down The System

    3.2 Closing down the system 3.2 Closing down the system The way of closing down the system depends on how you want to start it next time. Start The system is started within four days. Wants to finish the processing Processing solution solution temperature adjustment...
  • Page 40 3.2 Closing down the system • If the start time for processing solution temperature adjustment is configured in Program Timer Setting, a day of the week and time to start processing solution temperature adjustment is shown. Example: Close Down Checks display S5305-00-UM00F Click Yes on the Would you like to set the Program Timer? display.

  • Page 41: Closing Down The System Without Using The Program Timer

    3.2 Closing down the system MPORTANT • When opening the processor top cover, confirm that the colorimeter unit is locked at the central point of the rail. If the processor top cover is forcibly opened while the colorimeter unit is at the left end of the rail without being locked, the unit falls down. Colorimeter unit Lever Cutouts...
  • Page 42 3.2 Closing down the system Access the Close Down Checks display. Bringing up the display On the Maintenance display, click Close Down Checks. • To access from the Controller display, see Operator's Manual of the Controller. • When performing the Close Down Checks using a display module, see 6.1 Display module.
  • Page 43 3.2 Closing down the system Keep the processor top cover slightly open. Press the lever, and move the colorimeter unit to the central cutouts of the rails. Do not press the lever while moving the unit. When the colorimeter unit comes to the central point of the rails, the lever automatically returns to its original position and locks the colorimeter unit.

  • Page 44: Closing Down The System When You Do Not Use It Over The Next Five Days

    Close the system down after you make sure that no data in the system will be lost or solution will not get contaminated. Perform the close down checks and turn off the breaker. Perform Step 1 to Step 5 explained in 3.2.2 Closing down the system without using the program timer. LP7500/7600 Circuit breaker G089214 LP7700/7900...
  • Page 45 3.2 Closing down the system Squeegee unit (No. 7) Upper guide (No. 2) G073891 Keep the processor top cover slightly open. Press the lever, and move the colorimeter unit to the central cutouts of the rails. Do not press the lever while moving the unit. When the colorimeter unit comes to the central point of the rails, the lever automatically returns to its original position and locks the colorimeter unit.
  • Page 46 3.2 Closing down the system Remove the paper magazines. • For details, see 5.2.2 Removing a paper magazine. Remove paper from the paper magazine and store it in a cool and dark place. Remove the paper from the paper magazine. Remove the paper in the darkroom or dark bag.

  • Page 47: Accessing Each Display

    4. Accessing each display This section explains how to access each display and details of the displays. 4 – 1...

  • Page 48: Maintenance Application Display

    4.1 Maintenance Application display 4.1 Maintenance Application display The Maintenance Application display is shown when this system is started up without starting of the Controller. Maintenance Application display Output Device Registration button Maintenance button S5300-00-UM00F Name Functions Output Device Registration button Use this button to show the display for registering the machine type that the customer uses when using this system for the first time.

  • Page 49: Quitting The Maintenance Application

    4.1 Maintenance Application display 4.1.2 Quitting the Maintenance Application Click Close on the Maintenance display. Would you like to quit maintenance? is shown. S087948 Click Yes. This exits the Maintenance Application. 4 – 3...

  • Page 50: Maintenance Display

    4.2 Maintenance display 4.2 Maintenance display The Maintenance display is used to perform the maintenance operation for the system or to configure the function. Maintenance display S5303-00-UM00F *1. If the system started up with the Controller, this display is not shown. Access the Start Up Checks display or Close Down Checks display directly from the Controller without accessing the Maintenance display.

  • Page 51: Maintenance Display

    4.2 Maintenance display Select the machine type to be used on the Output Device Selection display. Example: Output Device Selection display S5302-00-UM00F Click Select. The Maintenance display is shown. 4.2.2 Maintenance display Maintenance display S5303-00-UM00F Button Name Detailed explanation Start Up Checks Allows you to start the Start Up Checks.

  • Page 52: Selecting The Output Device [Output Device Selection]

    4.2 Maintenance display Button Name Detailed explanation Help Display Allows you to access the built-in manuals (Help) of this product. • For details, see 8.1 Accessing the HELP display. *1. For details about how to use the Operator's Manual or Troubleshooting Manual, see 8.1 Accessing the HELP display.

  • Page 53: Confirming System Status [Status Display]

    4.3 Confirming system status [Status Display] 4.3 Confirming system status [Status Display] Detailed status of the printer and processor sections can be confirmed on this display. Bringing up the display On the Maintenance display, click Status Display. 4.3.1 Status Display Example: Status Display display S5307-00-UM00F Name...

  • Page 54: Printer Information

    4.3 Confirming system status [Status Display] Name Functions Functions button Clicking this button accesses the Functions display. Functions display • Click Print Totals, then the Print Totals display is shown. For details, see the Operator's Manual 4.1 Checking the total number of prints and images [Print Totals].
  • Page 55 4.3 Confirming system status [Status Display] Name Functions Laser temperature control status Displays the status of the laser engine. • Not initialized The power supply is turned on and the laser temperature adjustment has not been started. • Temperature control started The laser temperature adjustment is started.

  • Page 56: Processor Status

    4.3 Confirming system status [Status Display] Name Functions Paper position display in the " Processing solutions Processor The background color of the processing solution name is different depending on the condition of each processing solution. • Background color: red Cannot perform temperature adjustment of the processing solution.
  • Page 57 4.3 Confirming system status [Status Display] Name Functions Processor Temperature Status Displays the temperature adjustment status of the processor. • Temperature not controlled The temperature adjustment of processing solutions has not been performed. • Heating. . . The temperature adjustment of processing solutions is being performed.

  • Page 58: Output Device Registration Display

    4.4 Output Device Registration display 4.4 Output Device Registration display This operation has been completed during the installation of the system. " Output Device Registration display Before using this system, it is necessary to register the system to be used on the Output Device Registration display. Printing can be performed only with the registered system.
  • Page 59 4.4 Output Device Registration display Click Find to confirm the normally connected systems. Normally connected systems are displayed on the Connected Device List. Connected Device List S5301-00-UM01F Select a system from Connected Device List to register on the Output Device List and click >.

  • Page 60: Deleting Output Devices From The Output Device List

    4.4 Output Device Registration display S5301-00-UM03F Click Enter. The output device is registered. Click Close to return to the Maintenance Application display. 4.4.2 Deleting output devices from the Output Device List Deleting an output device from the Output Device List will make it impossible to perform maintenance or set up of the output device by using maintenance applications.

  • Page 61: Printing

    5. Printing This section explains printing flow and how to attach and remove a paper magazine. 5 – 1...

  • Page 62: Printing Flow

    5.1 Printing 5.1 Printing This section explains printing flow. 5.1.1 Printing flow Procedure Confirm that the paper magazine to be used is attached to the printer. • For details about replacing the paper magazine, see 5.2 Installing and removing paper magazines. Attach the Long Length Print Tray when you make a Long Length Print, which has an advance length of 458 mm or more.

  • Page 63: Priority Order

    5.1 Printing Perform printing operations with the operation PC. Operation PC G088939 • To use the Controller, see Controller Operator's Manual. Take out prints from the print sorter unit. Confirm the lamp by the side of the print sorter unit when configuring the priority order. •...
  • Page 64 5.1 Printing Here are the types of lamp. Status Lighting in orange The output for the priority order is completed. Blinking in orange The priority order is being output. Lighting in blue The output for the divided order is completed. Orders other than above such as normal orders, not priority orders or divided orders are being output or completed.
  • Page 65 5.1 Printing Pattern Explanation If two trays are used The priority order is being output. for a priority order The priority order is being output. The normal order is being output. The output for the priority order is completed. If two priority orders The first priority order is being output.
  • Page 66 5.1 Printing Pattern Explanation If the divided order uses three or more trays A: The normal order 1 is being output. B: The priority order is being output. C: The output for the divided order (first half) is completed. D: The divided order (last half 1) is being output. E: The output for the divided order (last half 1) is completed.

  • Page 67: Installing And Removing Paper Magazines

    5.2 Installing and removing paper magazines 5.2 Installing and removing paper magazines If the loaded paper runs out or a different size of paper is required, remove the paper magazine from the printer. Then, install the paper magazine loaded with the required size of paper to the printer. •...
  • Page 68 5.2 Installing and removing paper magazines Step Paper magazine A Paper magazine B Paper magazine C (For the triple magazine unit) Open printer door 3. Open printer door 1 and 2. Printer door 3 Printer door 1 Printer door 2 Open printer door 1 and 2.
  • Page 69 5.2 Installing and removing paper magazines Step Paper magazine A Paper magazine B Paper magazine C (For the triple magazine unit) Hold the handle and pull out the magazine deck. Handle Handle Handle Install the paper magazine. Confirm that the characters on the magazine and magazine deck can be seen correctly. Characters should be the same.
  • Page 70 5.2 Installing and removing paper magazines Step Paper magazine A Paper magazine B Paper magazine C (For the triple magazine unit) Hold the handle and put away the magazine deck. Handle Handle Handle Paper magazine deck Paper magazine deck Paper magazine deck Turn the lock lever in the arrow direction to lock the magazine deck.

  • Page 71: Removing A Paper Magazine

    5.2 Installing and removing paper magazines Step Paper magazine A Paper magazine B Paper magazine C (For the triple magazine unit) Close printer doors 1 and 2. Close printer door 3. This is only for systems with the optional triple magazine. Printer door 1 Printer door 3 Printer door 2...
  • Page 72 5.2 Installing and removing paper magazines Step Paper magazine A Paper magazine B Paper magazine C (For the triple magazine unit) Open printer door 3. Open printer door 1 and 2. Printer door 3 Printer door 1 Printer door 2 Open printer door 1 and 2.
  • Page 73 5.2 Installing and removing paper magazines Step Paper magazine A Paper magazine B Paper magazine C (For the triple magazine unit) Hold the handle and pull out the magazine deck. Handle Handle Handle Hold the paper magazine handle and remove the paper magazine. Paper magazine handle Paper magazine handle Paper magazine handle...
  • Page 74 5.2 Installing and removing paper magazines Step Paper magazine A Paper magazine B Paper magazine C (For the triple magazine unit) Hold the handle and put away the magazine deck. Handle Handle Paper magazine deck Handle Paper magazine deck Paper magazine deck Turn the lock lever in the arrow Turn the lock lever in the arrow Turn the lock lever in the arrow...

  • Page 75: Installing A Paper Magazine In The System In Which The Quad Magazine Unit Is Installed

    5.2 Installing and removing paper magazines Step Paper magazine A Paper magazine B Paper magazine C (For the triple magazine unit) Close printer door 3. Close printer doors 1 and 2. Printer door 1 Printer door 3 Printer door 2 Close printer doors 1 and 2.
  • Page 76 5.2 Installing and removing paper magazines Open printer door 3. Printer door 3 G088968 Hold the handle and pull out the magazine deck. Handle Paper magazine deck G088969 Install the paper magazine. Confirm that the characters on the magazine and magazine deck can be seen correctly. Characters should be the same.

  • Page 77: Removing A Paper Magazine From The System In Which The Quad Magazine Unit Is Installed

    5.2 Installing and removing paper magazines Hold the handle and put away the magazine deck. Handle Paper magazine deck G086013 Close printer door 3. This completes installing the paper magazine. 5.2.4 Removing a paper magazine from the system in which the quad magazine unit is installed In this section, removing the paper magazine A is explained as an example.
  • Page 78 5.2 Installing and removing paper magazines Make sure that the paper magazine lamp A is turned off. • While it is on, paper is being fed from the paper magazine. Paper magazine lamp A G088970 Rewind the paper. Access the Status Display display. Bringing up the display On the Maintenance display, click Status Display.
  • Page 79 5.2 Installing and removing paper magazines Hold the handle and pull out the magazine deck. Handle G086016 Hold the paper magazine handle and remove the paper magazine. Paper magazine handle Paper magazine G086017 Hold the handle and put away the magazine deck. Close printer door 3.
  • Page 80 5.2 Installing and removing paper magazines • Place them on a soft cloth to prevent scratches. If the side marked B is faced up, pay special attention not to damage the paper outlet section. Example: Paper magazines stacked correctly G068126 •...

  • Page 81: Replacing Paper

    5.3 Replacing paper 5.3 Replacing paper Load the paper to be used for printing into the paper magazine. MPORTANT • Use paper with its emulsion side out and with a roll diameter of 250 mm or less (corresponding to a paper length of about 186 m).
  • Page 82 5.3 Replacing paper Open the paper magazine. G069535 Remove the paper dust in the paper magazine or around the rollers using a vacuum cleaner. Wipe inside the paper magazine and around paper magazine rollers using a firmly-squeezed damp cloth. Rollers G069536 Close the paper magazine and fix the two latches.
  • Page 83 5.3 Replacing paper Insert your arms into the sleeves of the dark bag up to your elbows. G088220 Enter the darkroom with the paper magazine and the package containing new paper. Face the side marked B of the paper magazine up and enter the darkroom. This step is only necessary when replacing paper in a darkroom.
  • Page 84 5.3 Replacing paper Open the paper magazine. G072505 Remove the spindle from the paper magazine. Spindle G069538 Remove the reel plate from the spindle while pinching the stopper knobs. • The stopper knobs are only attached to one plate. Reel plate stopper knobs Spindle Reel plate G069539...
  • Page 85 5.3 Replacing paper If you have already done it, skip this step. Roll paper core G069540 Pass the spindle through the paper. Lay the spindle down in the arrow direction. Spindle G069571 Put the roll of paper as in the illustration below and pass the spindle through the roll of paper. •...
  • Page 86 5.3 Replacing paper Attach the reel plate to the spindle. Stand the spindle with the roll of paper. Paper Spindle G069564 Pass the reel plate through the spindle while pinching the knobs. Release the knobs when the plate is about one-finger width (about 10 to 15 mm) from the paper. Reel plate Knobs Finger-width gap...
  • Page 87 5.3 Replacing paper MPORTANT • Turn the reel plate until the reel plate reaches the roll of paper. Be careful not to damage the edge of the paper by turning the reel plate strongly. Turning direction Turn it clockwise. Reel plate G069541 Make sure that the stopper hook returns to the proper position (at the projection on the plate).
  • Page 88 5.3 Replacing paper • Hold the portion shown in the figure with your fingers. Be careful not to pinch your fingers. Paper winding direction Place the paper with the side of the spindle with gear here. G069544 Remove the tape that seals the paper edge. Tape G069543 Insert the paper leading edge into the width regulation guides.
  • Page 89 5.3 Replacing paper Push the leading edge until it goes through the pressure roller and stops at the pressure guide. If the paper is slacken, rewind it. Pressure roller Presser guide G069573 Close the paper magazine and secure it with two latches. MPORTANT •...
  • Page 90 5.3 Replacing paper Register the remaining amount of paper. Configure this setting when you use the paper for the first time or when the maximum roll diameter of paper is changed. • For details, see the Operator's Manual 2.4 Paper surface and paper length (remaining/initial) settings [Paper Magazine Setting].

  • Page 91: How To Use The Display Module

    6. How to use the display module This section explains how to maintain or set up the system without using the Maintenance Application. 6 – 1...

  • Page 92: Display Module

    6.1 Display module 6.1 Display module If the maintenance or setup for the system is performed without the Maintenance Application, use the display module. Display module G087943 Name and explanation Button Explanation Display Each message is shown. Example: Attention/Error message Attention/Error message Attention/Error number •...

  • Page 93: Each Display

    6.1 Display module Button Explanation button Allows you to scroll each item downward in the display. button Allows you to return to the previous display. button Allows you to move to the next display. PAPER INFO. button Shows the Magazine Information display and the information of the currently attached magazine.

  • Page 94: Menu]

    6.1 Display module 6.1.1.2 [MENU] MPORTANT • While accessing the Menu display, you cannot access the Maintenance display by the maintenance application. [MENU] START CHECKS [START CHECKS] PROCESSOR TMP G087953 Explanation Main menu No. Main menu name Scrollable button Allows you to show the next sub menu with the button.

  • Page 95: Magazine Information Display

    6.1 Display module Explanation The symbol of attention/error • I Attention • E Error Attention/Error number Suffix number of attention/error No. The suffix number may not be shown depending on attention/error. " The rightward and leftward scrollable buttons ( / These buttons are shown when the attentions/errors occur.

  • Page 96: Performing The Start Up Checks

    6.1 Display module # CONFIRMATION 6.1.6 Confirming the status # SETTING 6.1.7 Configuring each setting # INPUT CHECK 6.1.8 Performing Input Check # OUTPUT CHECK 6.1.9 Performing Output Check 6.1.3 Performing the Start Up Checks Display Operations Press the Menu button for a few seconds. Press [MENU] START CHECKS...
  • Page 97 6.1 Display module Display Operations Press the Enter button. <AUTO.REF.WAT> START The remaining time of the automatic water refilling is shown. <AUTO.REF.WAT> After the automatic water refilling is completed, the next display is shown. REFILLING 51 sec Press the Enter button. <AUTO.REF.WAT>...

  • Page 98: Performing Close Down Checks

    6.1 Display module Display Operations If more than one type of paper can be used, select a paper type to set up by pressing the button. Paper type is displayed here. Press the Enter button. Press the Enter button. <DAILY SETUP> Setup print is printed.
  • Page 99 6.1 Display module Display Operations Press [MENU] CLOSE CHECKS Performs automatic cleaning. [CLOSE CHECKS] Press the Enter button. AUTO CLEAN This will not be shown if one or more conditions below is met. • If the Evaporation Correction setting is off Clean the upper guides and the squeegee unit.

  • Page 100: Performing The Setup

    6.1 Display module Display Operations Press the Enter button. Press to select whether the Auto Setup is performed or not. DAILY SETUP AUT.PRO. [YES] DAILY SETUP AUT.PRO. [NO] Press the Enter button. When performing the Auto Setup The display for selecting the type of paper is shown. When the Auto Setup is not performed The CLOSE SYSTEM display is shown.

  • Page 101: Performing The Daily Setup

    6.1 Display module Display Operations Press [MENU] SETUP Press to select DAILY SETUP or EMULSION No., then press [SETUP] the Enter button. DAILY SETUP • For details about DAILY SETUP, see 6.1.5.1 Performing the Daily Setup. • For details about EMULSION No., see 6.1.5.2 Changing the [SETUP] Emulsion Number.

  • Page 102: Changing The Emulsion Number

    6.1 Display module Display Operations Example: If the measured result is OK Press the Enter button. <DAILY SETUP> The result is registered. MEASUREMENT (77) OK The display returns to the previous one. If performing the setup for several paper types, the same setup procedure repeats.

  • Page 103: Confirming The Processor Temperature

    6.1 Display module Display Operations Press [MENU] START CHECKS Press [MENU] CLOSE CHECKS Press [MENU] SETUP Press [MENU] CONFIRMATION Press to select CURRENT TIME, then press the Enter button. [CONFIRMATION] CURRENT TIME Example: The current time is shown. <CURRENT TIME> 6.1.6.2 Confirming the processor temperature Display Operations...

  • Page 104: Confirming The Version

    6.1 Display module Display Operations Press [MENU] SETUP Press [MENU] CONFIRMATION Press to select PROCESSOR TMP, then press the Enter [CONFIRMATION] button. PROCESSOR TMP Press the button to confirm that the temperature adjustment for all <PROCESSOR TMP processing solutions is completed. The temperature adjustment is completed if ∗...

  • Page 105: Confirming The Serial Number (Administrator Mode)

    6.1 Display module Display Operations Press to select VERSION, then press the Enter button. [CONFIRMATION] VERSION Press to confirm each version. <VERSION> Two alphabets of the version name indicate the following section. MA 1 . 0 5 0 • MA Main unit section •...

  • Page 106: Confirming The Installation Date (Administrator Mode)

    6.1 Display module Display Operations Press [MENU] CONFIRMATION Press to select SERIAL No., then press the Enter button. [CONFIRMATION] SERIAL No. The serial number is shown at #. <SERIAL No.> # # # # # # # # 6.1.6.5 Confirming the installation date (Administrator mode) MPORTANT •...

  • Page 107: Confirming The Communication Speed (Administrator Mode)

    6.1 Display module Display Operations Press to select INSTALL DATE, then press the Enter button. [CONFIRMATION] INSTALL DATE The installation date is shown. <INSTALL DATE> 6.1.6.6 Confirming the communication speed (Administrator mode) MPORTANT • This operation should be performed only by the administrator of this system. Display Operations Press the Menu button for a few seconds.

  • Page 108: Configuring Each Setting

    6.1 Display module Display Operations Example: The Communication Speed display is shown. <LINK SPEED> 6.1.7 Configuring each setting 6.1.7.1 Configuring the density of display Display Operations Press the Menu button for a few seconds. Press [MENU] START CHECKS Press [MENU] CLOSE CHECKS Press [MENU]...

  • Page 109: Setting The Buzzer Volume

    6.1 Display module 6.1.7.2 Setting the buzzer volume Display Operations Press the Menu button for a few seconds. Press [MENU] START CHECKS Press [MENU] CLOSE CHECKS Press [MENU] SETUP Press [MENU] CONFIRMATION Press [MENU] SETTING Press [SETTING] LCD CONTRAST Press the Enter button. [SETTING] BUZZER VOL.
  • Page 110 6.1 Display module Display Operations Press the Menu button for a few seconds. • For details about how to access the administrator mode, see [MENU] 6.1.10 Accessing the administrator mode. START CHECKS Press [MENU] START CHECKS Press [MENU] CLOSE CHECKS Press [MENU] SETUP...

  • Page 111: Configuring The Order Of Date Display (Administrator Mode)

    6.1 Display module 6.1.7.4 Configuring the order of date display (Administrator mode) MPORTANT • This operation should be performed only by the administrator of this system. Display Operations Press the Menu button for a few seconds. • For details about how to access the administrator mode, see [MENU] 6.1.10 Accessing the administrator mode.

  • Page 112: Configuring The Ip Address (Administrator Mode)

    6.1 Display module 6.1.7.5 Configuring the IP address (Administrator mode) MPORTANT • This operation should be performed only by the administrator of this system. Display Operations Press the Menu button for a few seconds. • For details about how to access the administrator mode, see [MENU] 6.1.10 Accessing the administrator mode.

  • Page 113: Configuring The Subnet Mask (Administrator Mode)

    6.1 Display module Display Operations Press the Enter button. 6.1.7.6 Configuring the subnet mask (Administrator mode) MPORTANT • This operation should be performed only by the administrator of this system. Display Operations Press the Menu button for a few seconds. •...

  • Page 114: Configuring The Default Gateway (Administrator Mode)

    6.1 Display module Display Operations The initial position of the cursor is A. Pressing changes the <SUBNET MASK> value by 1. The cursor moves to B, C and D in this order by pressing Press the Enter button. 6.1.7.7 Configuring the default gateway (Administrator mode) MPORTANT •...

  • Page 115: Configuring The Communication Speed (Administrator Mode)

    6.1 Display module Display Operations Press to select DEFAULT GW, then press the Enter button. [SETTING] DEFAULT GW The initial position of the cursor is A. Pressing changes the <DEFAULT GW> value by 1. The cursor moves to B, C and D in this order by pressing Press the Enter button.

  • Page 116: Performing Input Check

    6.1 Display module Display Operations Press [MENU] SETTING Press to select LINK SPEED, then press the Enter button. [SETTING] LINK SPEED Example: Pressing switches the communication speed. The communication speed can be selected from the following choices. <LINK SPEED> • Auto A u t o •...

  • Page 117: Performing Output Check

    6.1 Display module Display Operations Press [MENU] SETTING Press [MENU] INPUT CHECK Press to select the item for input check. [INPUT CHECK] SUPPLY UNIT [INPUT CHECK] MAGAZINE UNIT [INPUT CHECK] EXPOSURE AD.U [INPUT CHECK] PAPER AD.SEC. Press the Enter button. Sensor name or switch name is shown.
  • Page 118 6.1 Display module Display Operations Press [MENU] CLOSE CHECKS Press [MENU] SETUP Press [MENU] CONFIRMATION Press [MENU] SETTING Press [MENU] INPUT CHECK Press [MENU] OUTPUT CHECK Press to select the item for output check [OUTPUT CHECK] SUPPLY UNIT [OUTPUT CHECK] MAGAZINE UNIT [OUTPUT CHECK] EXPOSURE AD.U...

  • Page 119: Accessing The Administrator Mode

    6.1 Display module Display Operations Press the Enter button. Motor name or lamp name is shown. Press to select the item for output check Example: ADVANCE MOTOR 1 EXECUTE Press the Enter button. Example: This display may be shown depending on the item. Select whether or not to start by pressing , then press Enter.
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  • Page 121: Troubleshooting With The Power Off

    7. Troubleshooting with the power off This chapter explains operations performed while the power is off for an attention or error message. 7 – 1...

  • Page 122: Closing Down/Restarting The System Due To Troubleshooting Or In An Emergency

    Close the Maintenance Application display. Click Close on the Maintenance display. Would you like to quit maintenance? is shown. Click Yes. This quits the maintenance application. Turn off the circuit breaker. LP7500/7600 Circuit breaker G089214 LP7700/7900 Circuit breaker G089553 Turn off the main power supply of the system installation place.

  • Page 123: Turning On The Power Supply After Troubleshooting

    7.1 Closing down/restarting the system due to troubleshooting or in an emergency Keep the processor top cover slightly open. Press the lever, and move the colorimeter unit to the central cutouts of the rails. Do not press the lever while moving the unit. When the colorimeter unit comes to the central point of the rails, the lever automatically returns to its original position and locks the colorimeter unit.
  • Page 124 7.1 Closing down/restarting the system due to troubleshooting or in an emergency Turn on the circuit breaker. LP7500/7600 Circuit breaker G089215 LP7700/7900 Circuit breaker G089554 Close the processor top cover. MPORTANT • Be careful not to get your hands caught in the processor top cover because it is heavy.

  • Page 125: Restarting This Product When An Error Occurs

    Close the Maintenance Application display. Click Close on the Maintenance display. Would you like to quit maintenance? is shown. Click Yes. This quits the maintenance application. Turn off the circuit breaker. LP7500/7600 Circuit breaker G089214 LP7700/7900 Circuit breaker G089553 Wait ten seconds or more and turn on the circuit breaker.

  • Page 126: Turning Off The Power Supply In An Emergency

    If you need to turn off the power supply of the system immediately, for example, when smoke is generated from the system or power supply is cut off suddenly, follow the procedure below. Turn off the circuit breaker. LP7500/7600 Circuit breaker G089214...
  • Page 127 7.1 Closing down/restarting the system due to troubleshooting or in an emergency MPORTANT • When opening the processor top cover, confirm that the colorimeter unit is locked at the central point of the rail. If the processor top cover is forcibly opened while the colorimeter unit is at the left end of the rail without being locked, the unit falls down.

  • Page 128: Stopping The System Drive Due To An Abnormal Sound Given From The Paper Processor Section

    7.1 Closing down/restarting the system due to troubleshooting or in an emergency 7.1.5 Stopping the system drive due to an abnormal sound given from the paper processor section To stop driving in the paper processor section immediately due to an abnormal sound given from it, take corrective actions by following the steps below.

  • Page 129: Paper Jam In The Paper Processor Section

    This section explains how to remove the paper jammed in the paper processor section. • If your system is LP7500/LP7600, see 7.2.1 Paper jam in the paper processor section (LP7500/7600). • If your system is LP7700/LP7900, see 7.2.2 Paper jam in the paper processor section (LP7700/7900).
  • Page 130 7.2 Paper jam in the paper processor section • For details about how to remove the paper, see 7.2.5 Paper jam between the colorimeter unit and dryer rack. Open the print sorter unit. Lift the print conveyor unit. Remove the colorimeter unit. Move the colorimeter unit to the left cutout position of the rails.
  • Page 131 7.2 Paper jam in the paper processor section Open the dryer door. Dryer door G069024 Open the dryer top cover. Dryer top cover G069025 Spread a cloth or the like over the processor top cover. Hold the handle and the stopper to release the lock, and lay the dryer rack down slowly. The rack does not go down fully but inclines and stops by being supported with the holder.
  • Page 132 7.2 Paper jam in the paper processor section Turn the holder to release the support of dryer rack, and then lay the dryer rack down slowly. MPORTANT • Do not remove your hand from the handle until the dryer rack laid fully. In addition, carefully lay it down.
  • Page 133 7.2 Paper jam in the paper processor section Remove the paper guide from the dryer rack by pulling the levers on right and left sides and check whether paper jams. Remove paper, if any. Paper guide Lever Lever G088983 Push the lever on the dryer rack and pull the right and left levers on the lane select guide to remove it, and check whether paper jams.
  • Page 134 7.2 Paper jam in the paper processor section • Detached C-ring If the rollers are dirty, clean them using the firmly-squeezed damp cloth. If there is any damage, consult your technical representative. Inlet rollers Pile cloth rollers G088894 Attach the lane select guide and the paper guide. Lane select guide Paper guide Fit the pin of the dryer rack to the hole of the lane select guide.
  • Page 135 7.2 Paper jam in the paper processor section Move the dryer rack on the processor top cover and position it to the guide (near). Dryer rack Guide (near) G070391 Slightly raise the dryer rack while holding the handle and position it to the guide (far). Guide (far) Handle G089578...
  • Page 136 7.2 Paper jam in the paper processor section If you cannot remove the upper guide due to jammed paper If paper jams as shown below, you cannot remove the upper guide by lifting it. Example: Upper guide Paper Shows the paper path. G088944 For removing upper guide No.
  • Page 137 7.2 Paper jam in the paper processor section Release the rack stopper (near) and slowly raise the processing racks to remove them. MPORTANT • Slowly remove and install the processing rack. If it is removed and installed roughly, solution in the tank may splash.
  • Page 138 7.2 Paper jam in the paper processor section Attach the processing racks and secure them with the rack stopper. MPORTANT • Dry the processing racks before attaching. If the processing racks with excessive moisture are attached, the processing solutions are diluted and it may adversely affect print quality. •...

  • Page 139: Paper Jam In The Paper Processor Section (Lp7700/7900)

    7.2 Paper jam in the paper processor section Attach the colorimeter unit. Put the colorimeter unit on the left cutout position of the rails. Colorimeter unit Align the arrows to the left cutouts of the rails. G089472 Keep the processor top cover slightly open. Raise the stand inside the cover and slightly open the processor top cover.
  • Page 140 7.2 Paper jam in the paper processor section • Protective gloves (rubber gloves) • Workwear (water-repellent) • Anti-contamination cover, a vinyl sheet or a cloth to cover the Color Developer tank Procedure Close down the system, then turn off the circuit breaker and main power supply. •...
  • Page 141 7.2 Paper jam in the paper processor section Remove the colorimeter unit. Colorimeter unit G089187 Open the squeegee unit top cover. Squeegee unit top cover G089569 Open the dryer door. Dryer door G089570 Open the dryer top cover. Dryer top cover G089571 Spread a cloth or the like over the processor top cover.
  • Page 142 7.2 Paper jam in the paper processor section Hold the handle and the stopper to release the lock, and carefully lay the dryer rack (upper) down. The rack does not go down fully but inclines and stops by being supported with the holder. Pull the right and left levers of the dryer rack (upper) and remove the paper guide.
  • Page 143 7.2 Paper jam in the paper processor section Attach the lane select guide and the paper guide. Lane select guide Paper guide Fit the pin of the dryer rack to the hole of the lane select guide. Insert the lane select guide under the roller through the three pins. Roller G090204 MPORTANT...
  • Page 144 7.2 Paper jam in the paper processor section Hold two handles and move the dryer rack (upper). Dryer rack (upper) Handles G089190 Keep the processor top cover slightly open. Raise the stand and keep the processor top cover slightly open. Turn the light blue knob on the dryer rack (upper) a few times and check whether paper jams there.
  • Page 145 7.2 Paper jam in the paper processor section Reattach the nozzles. Nozzle Protruding part Nozzle Fit the nozzle hole to the protruding part. G089586 Hold the handle and remove the dryer rack (lower). Dryer rack (lower) Handle G051238 Check whether paper falls in the dryer section. If paper falls, remove it.
  • Page 146 7.2 Paper jam in the paper processor section If paper jams in the inlet or outlet and it cannot be advanced, remove the paper through the gap between the rollers. Paper (outlet) Knob (light blue) Paper (inlet) G051334 Check for any problem in the dryer rack (upper, lower). Check the following items.
  • Page 147 7.2 Paper jam in the paper processor section Hold the handle and attach the dryer rack (lower). Handle Dryer rack (lower) G089572 Close the processor top cover. Install the dryer rack (upper). Put the dryer rack (upper) on the processor top cover. Then, fit the two lower guides of the dryer rack (upper) to the cutout of the rail and cutout of the dryer rack (lower).
  • Page 148 7.2 Paper jam in the paper processor section MPORTANT • If you lift the upper guides and the squeegee unit, take care not to mix any drops with the previous processing solutions. Upper guides Squeegee unit Squeegee unit top cover G069038 If you cannot remove the upper guide due to jammed paper If paper jams as shown below, you cannot remove the upper guide by lifting it.
  • Page 149 7.2 Paper jam in the paper processor section Using other grease may damage resin parts (e.g. tanks). Rack stopper (rear) Rack gear G069066 Release the rack stopper (near) and slowly raise the processing racks to remove them. MPORTANT • Slowly remove and install the processing rack. If it is removed and installed roughly, solution in the tank may splash.
  • Page 150 7.2 Paper jam in the paper processor section Check the processing racks. Check the following items. • Guide which is distorted or comes in contact with the roller • Detached spring • Loose screw • Damaged or deformed roller • Worn gear •...

  • Page 151: Paper Jam Around Upper Guide (No. 1)

    7.2 Paper jam in the paper processor section Push processing racks Nos. 4 and 3 down into the solution and move the rack stopper (far) slightly to the left to secure them. At this time, the rack stopper is released for processing racks Nos. 1 and 2. Attach processing racks Nos.
  • Page 152 7.2 Paper jam in the paper processor section Release the pressure to the paper in paper advance unit 2 and the processor loading unit, then remove upper guide (No. 1). Example: Upper guide (No. 1) Paper Shows the paper path. G088945 •...
  • Page 153 7.2 Paper jam in the paper processor section Pull it out with processing rack (No. 1). Upper guide (No. 1) Processing rack (No. 1) G070429 When the position of rack gear core on the processing rack (No. 1) exceeds the height of the rack stopper (rear), move the rack stopper (rear) to the left.
  • Page 154 7.2 Paper jam in the paper processor section Upper guide (No. 1) Paper G070432 Move the rack stopper (rear) to the right to release it with holding the processing rack on the stopper. Rack stopper Processing rack (No. 1) G070433 Slowly put processing rack (No.

  • Page 155: Paper Jam Around Upper Guides

    This completes taking corrective action for paper jam in upper guide (No. 1). • LP7500/7600 Return to Step 27 in 7.2.1 Paper jam in the paper processor section (LP7500/7600). • LP7700/7900 Return to Step 27 in 7.2.2 Paper jam in the paper processor section (LP7700/7900).
  • Page 156 7.2 Paper jam in the paper processor section • Processing solutions may cause skin irritation. Put on rubber gloves and workwear. Move the rack stopper (rear) to the right to release the lock. MPORTANT • Specific grease is applied to the rack gears of the processing racks. Basically, you need not apply any additional grease to them.
  • Page 157 7.2 Paper jam in the paper processor section Hook the core of rack gear on the processing rack onto the rack stopper (rear). Rack stopper Rack gear G070436 Slowly pull the upper guide upward. The paper in the processing rack comes with the guide. Pull it out so that you can cut the paper off. Upper guide G070437 Cut the paper off near the processing rack at left side and then right side, and remove the...

  • Page 158: Paper Jam Between The Colorimeter Unit And Dryer Rack

    This completes taking corrective action for paper jammed around the upper guides. • LP7500/7600 Return to Step 27 in 7.2.1 Paper jam in the paper processor section (LP7500/7600). • LP7700/7900 Return to Step 27 in 7.2.2 Paper jam in the paper processor section (LP7700/7900).
  • Page 159 If the paper cannot be pulled out Remove the dryer rack and perform the corrective action for the dryer rack. • LP7500/7600 7.2.1 Paper jam in the paper processor section (LP7500/7600). • LP7700/7900 7.2.2 Paper jam in the paper processor section (LP7700/7900).
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  • Page 161: How To Access The Help Display

    8. How to access the HELP display You can view the built-in manuals (HELP) on the display. This section explains how to access the HELP display. 8 – 1...

  • Page 162: Accessing The Help Display

    8.1 Accessing the HELP display 8.1 Accessing the HELP display 8.1.1 Accessing the HELP display from the Maintenance display Click Help Display on the Maintenance display. The HELP display is shown. Example: HELP display S088987 The numbers in the table below correspond to those in the illustration above. Item Explanation Buttons...

  • Page 163: Closing The Help Display

    8.1 Accessing the HELP display Item Explanation Quick Reference Allows you to view common inquiries. Glossary Explains technical terms, and terms useful for operating the product. This completes accessing the HELP display . 8.1.2 Closing the HELP display Click × that is in the upper right corner of the HELP display. S088988 The HELP display is closed.
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This manual is also suitable for:

Lp7600Lp7700Lp7900

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