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Models:
CI80
Woodburning Fireplace
•
Important operating
a n d m a i n t e n a n c e
instructions included.
WARNING
If the information in these instruc-
tions is not followed exactly, a
re may result causing property
damage, personal injury, or death.
• Do not store or use gasoline or other am-
mable vapors and liquids in the vicinity of
this or any other appliance.
• Do not over re. Over ring will void your war-
ranty.
• Comply with all minimum clearances to
combustibles as speci ed. Failure to
comply may cause house re.
Installation and service of this replace should
be performed by quali ed personnel. Hearth
& Home Technologies suggests NFI certi ed
or factory-trained professionals, or technicians
supervised by an NFI certified
professional.
(Traditional refractory shown.)
CAUTION
DO NOT DISCARD THIS MANUAL
•
Read, understand
and follow these
instructions for safe
i n s t a l l a t i o n a n d
operation.
Heatilator • CI80 • 4013-032 Rev N • 10/06
Owner's Manual
Installation and Operation
•
Leave this manual with
party responsible for
use and operation.
WARNING
HOT! DO NOT TOUCH.
SEVERE BURNS MAY RESULT.
CLOTHING IGNITION MAY RESULT.
Glass and other surfaces are hot
during operation and cool down.
•
Keep children away.
•
CAREFULLY SUPERVISE children in same room
as replace.
•
Alert children and adults to hazards of high
temperatures.
•
Keep clothing, furniture, draperies and other
combustibles away.
WARNING
Fire Risk
•
For use with solid wood fuel or decorative
gas appliance only.
•
Do not install unvented gas logs.
1
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Table of Contents
Related Manuals for Heatilator CI80
Summary of Contents for Heatilator CI80
- Page 1 & Home Technologies suggests NFI certi ed • For use with solid wood fuel or decorative or factory-trained professionals, or technicians gas appliance only. supervised by an NFI certified • Do not install unvented gas logs. professional. Heatilator • CI80 • 4013-032 Rev N • 10/06...
- Page 2 Your new Heatilator wood burning replace will give you years As the owner of a new replace, you’ll want to read and care- of durable use and trouble-free enjoyment.
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Page 3: Table Of Contents
F. Contact Information ......52 Note: An arrow ( ) found in the text signi es change in content. Heatilator • CI80 • 4013-032 Rev N • 10/06... -
Page 4: Listing And Code Approvals
Not intended for use as a primary heat source. Heatilator is a registered trademark of Hearth & Home Tech- This replace is tested and approved as a decorative re- nologies Inc. -
Page 5: Getting Started
• Basement installations should be avoided due to stack effect. Stack effect creates negative pressure in lower levels. Hearth & Home Technologies recommends the use of direct vent replaces in basements. Heatilator • CI80 • 4013-032 Rev N • 10/06... - Page 6 Consider the replace location relative to oor and ceiling and attic joists. Recommended Recommended Location Location Marginal Location Location Recommended Location Recommended Windward Outside Air Intake Leeward Multi-level Roofs Figure 2.1 Recommended Chimney Locations Heatilator • CI80 • 4013-032 Rev N • 10/06...
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Page 7: Typical Fireplace System
V-shaped standoffs (spacers) Mantel and surround Decorative facing and trim Hearth extension Outside combustion air Factory-built fireplace Protective metal hearth strip(s) Figure 2.2 Typical Fireplace System Heatilator • CI80 • 4013-032 Rev N • 10/06... -
Page 8: Tools And Supplies Needed
Read all the instructions before starting the installation. Follow these instructions carefully during the • Keep replace dry. installation to ensure maximum safety and bene t. • Mold or rust may cause odors. Heatilator • CI80 • 4013-032 Rev N • 10/06... -
Page 9: Framing And Clearances
1499 following sections: Without 51-1/2 • Clearances (Section Outside Air 3.B.) 1308 • Mantel Projections (Section 8.C) • Fireplace Dimensions (Section 12.A.) Figure 3.1 Fireplace Locations Heatilator • CI80 • 4013-032 Rev N • 10/06... -
Page 10: Clearances
(except at nailing flanges where it is 1/2 in. (13 mm) 0 in. from floor Figure 3.2 Clearances to Combustible Materials Note: Chimney air kit is not shown but required in Canada. Heatilator • CI80 • 4013-032 Rev N • 10/06... -
Page 11: Sidewalls/Surrounds
Use only noncombustible material below the top of 51-1/2 in. the front standoffs. (1308 mm) 28-1/2 in. (724 mm) Figure 3.4 Framing the Fireplace Heatilator • CI80 • 4013-032 Rev N • 10/06... -
Page 12: Construct The Chase
• Maximum straight unsupported chimney height 10.7 above the replace Figure 3.5 Chase Assembly • Maximum unsupported chimney above roof Note: A maximum of two pairs of offsets and returns may be used. Heatilator • CI80 • 4013-032 Rev N • 10/06... -
Page 13: Installation Of Fireplace
The outside air kit is installed on the left hand side of the replace. See Figure 4.4 for handle location/operation. Flexible Duct (not supplied) Outside Air Shield Inlet Ring 2 Wire Ties Figure 4.1 Outside Air Installation Heatilator • CI80 • 4013-032 Rev N • 10/06... - Page 14 (preferably with short run or mainly straight duct, except small dip for cold air trap which will help prevent flow of cold air). Figure 4.3 Outside Combustion Air Placement Heatilator • CI80 • 4013-032 Rev N • 10/06...
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Page 15: Secure The Fireplace
(Figure 4.9). Lift hearth stone out of replace. See Figure 4.10. Figure 4.5 Unpacking Back Refractory Figure 4.9 Shipping Spacers Figure 4.6 Bending Refractory Shipping Tabs Back Down Figure 4.10 Lifting Out the Hearth Stone Heatilator • CI80 • 4013-032 Rev N • 10/06... - Page 16 Note: If DM8042 Series Doors are to be installed onto this replace at any time, we recommend they be installed at the same time as refractory to avoid the need to remove refractory at a later date. Heatilator • CI80 • 4013-032 Rev N • 10/06...
- Page 17 When placing hearth stone into replace, slide it back until it ts tightly against back refractory (underneath grate brackets). See Figure 4.16. GRATE BRACKET Figure 4.16 Sliding Bottom Refractory Towards Back of Fireplace Heatilator • CI80 • 4013-032 Rev N • 10/06...
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Page 18: Place The Protective Metal Hearth Strips
If they are not, continue to shim replace until those diagonals are equal. Figure 4.19 Protect the Front of an Elevated Platform Heatilator • CI80 • 4013-032 Rev N • 10/06... -
Page 19: Chimney Assembly
Figure 5.1 Typical Chimney System - Guidelines for Chimney System Installation NOTE: • Chimney performance may vary. • Trees, buildings, roof lines and wind conditions affect performance. • Chimney height may need adjustment if smoking or overdraft occurs. Heatilator • CI80 • 4013-032 Rev N • 10/06... -
Page 20: Chimney Requirements
Do NOT connect this fireplace to a chimney flue SL436 34-3/4 servicing another appliance. • Do NOT connect to any air distribution duct or SL448 46-3/4 1187 system. * Dimensions re ect effective height. Heatilator • CI80 • 4013-032 Rev N • 10/06... -
Page 21: Using Offsets/Returns
51 3/4 1314 98 7/8 2511 Proper assembly of air cooled chimney parts results in an overlap of chimney joints of 1-1/4 in. (32 mm). Effective length is built into this table. Heatilator • CI80 • 4013-032 Rev N • 10/06... -
Page 22: Assemble The Chimney Sections
Install the ceiling restop. oor or every 10 ft (3.05 m) of clear space. • Use same dimensional lumber as joists. Ceiling restop slows spread of re and reduces cold air in ltration. Heatilator • CI80 • 4013-032 Rev N • 10/06... -
Page 23: Install The Attic Insulation Shield
Secure returns with strapping. • Straight chimney sections may be secured with screws (not to exceed 3/4 in./19 mm in length) at the joints. Keep chimney sections from separating or twisting. Heatilator • CI80 • 4013-032 Rev N • 10/06... -
Page 24: Complete The Enclosure
If a roof ashing is to be used, install the roof ashing appropriate to the roof pitch and install a round termination cap and storm collar following the instructions shipped with the cap. Figure 6.3 Ceiling/Attic Construction Heatilator • CI80 • 4013-032 Rev N • 10/06... -
Page 25: Chase Top
A chase installation must use a chase top. Chase tops Flashing Collar 2 in. (51 mm) min. collar are available from your Heatilator dealer or may be eld constructed. • Attach the chase top to the top of the chase. - Page 26 For chase installations you can use a TR444 Round Termination Cap, a TR442 Round Telescoping Termination Cap, or an ST475 Square Termination Cap. • Install termination caps following instructions provided with them. Heatilator • CI80 • 4013-032 Rev N • 10/06...
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Page 27: Accessories
Combustible materials may be located at zero clearance to gas line Repack beyond 4 in. (102 mm) Insulation from fireplace side. Knockout 4 in. (102 mm) Figure 7.1 Gas Line Installation Heatilator • CI80 • 4013-032 Rev N • 10/06... -
Page 28: Finishing
1.92 0.52 2-1/4 in. Cement Mortor 0.20 5-7/8 in. Common Brick 0.20 5-7/8 in. Ceramic Tile 12.50 0.08 14-5/8 in. Armstrong Privacy Plus 16-5/8 in. - 23-3/8 in. Marble 14.3-20.0 0.07-0.05 Heatilator • CI80 • 4013-032 Rev N • 10/06... - Page 29 7-5/8 in. Floor 30 in. Min. Hearth Extension 12 in. Min. 30 in. min. 12 in. Min. Micore Noncombustible Material Hearth Strip Figure 8.4 Flush Hearth Extension Heatilator • CI80 • 4013-032 Rev N • 10/06...
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Page 30: Finishing Material
Section 12.B. Fireplace Components. Please Figure 8.6. Short stub walls are also acceptable if they are refer to the manual packed with each set of doors for instal- contained within the shaded area. lation instructions. Heatilator • CI80 • 4013-032 Rev N • 10/06... -
Page 31: Operating Instructions
Do not install unvented gas logs. maintain the system in top operating condition. DAMPER UP = open DOWN = close AIR KIT UP = open DOWN = closed Figure 9.1 General Operating Parts Heatilator • CI80 • 4013-032 Rev N • 10/06... -
Page 32: Outside Air
Closed damper will over- re replace and Smoke Risk prevent venting of combustion gases. • Doors must be fully opened or fully closed when operating replace. Partially opened doors may draw ame, smoke or heat from replace. Heatilator • CI80 • 4013-032 Rev N • 10/06... -
Page 33: Grate
This sounds ridiculous but that is exactly what you are Do NOT store wood: • Closer than required clearances to doing if you burn unseasoned wood. combustibles to replace. • Within space required for loading or ash removal. Heatilator • CI80 • 4013-032 Rev N • 10/06... -
Page 34: Starting A Fire
Combustible materials may ignite. replace and the refractory and paint to cure. You may notice an industrial odor the rst few res. This is consid- ered normal. Heatilator • CI80 • 4013-032 Rev N • 10/06... -
Page 35: Troubleshooting
Overhead fan operating? Creosote buildup in flue? Air register from furnace near fireplace? Damper closed? Doors opening and closing? Outside air Window closed closed? for start-up? Figure 10.1 Factory-built Fireplaces: Troubleshooting Heatilator • CI80 • 4013-032 Rev N • 10/06... -
Page 36: Diagnostics And Problem Solving
No: Add blower if available. No: Need for all heat boosts possible How much heat output do you • Unrealistic expectations Explanation of decorative nature of replace; suggestion of expect? approved replace insert. Heatilator • CI80 • 4013-032 Rev N • 10/06... - Page 37 Is the chimney clean? • No: Creosote odor Have chimney cleaned. • Yes: Damper closed too early Wait until re completely out before closing damper. Heatilator • CI80 • 4013-032 Rev N • 10/06...
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Page 38: Maintenance And Servicing The Fireplace
Remove screws and lift top cover. and lift top pan off. Top Cover Chimney Slip Section TR442, TR444 ST475 Round Termination Cap Square Termination Cap Figure 11.1 Chimney & Termination Cap Cleaning Heatilator • CI80 • 4013-032 Rev N • 10/06... -
Page 39: Maintenance Task List
Failure to replace damaged components and make conduct a minimum of an NFPA 211 Level 2 inspection proper repairs creates risk of re. of the chimney. Heatilator • CI80 • 4013-032 Rev N • 10/06... -
Page 40: Reference Materials
9-1/4 in. 8-5/8 in. 8-5/8 in. (235 mm) (219 mm) (219 mm) 18-1/2 in. 9-5/8 in. 9-1/2 in. 42 in. 7-5/8 in. (470 mm) (1067 mm) (244 mm) (241 mm) (194 mm) Heatilator • CI80 • 4013-032 Rev N • 10/06... -
Page 41: Fireplace Components
2 Wire Ties Herringbone Pattern Refractory AK22 Outside Air Kit SLA10 Adaptor 66 in. (1676 mm) 20 in. (508 mm) HX4 Hearth Extension 1/2 in. Traditional Brick Pattern Refractory (13 mm) Heatilator • CI80 • 4013-032 Rev N • 10/06... -
Page 42: Chimney Components
4 in. (102 mm) 13 in. (330 mm) 20-3/4 in. Inside (527 mm) Diameter 10 in. (254 mm) CAK5A Chimney Air Kit Outside Diameter 13 in. (330 mm) SL4 Chimney Stabilizer Heatilator • CI80 • 4013-032 Rev N • 10/06... - Page 43 28 in. (711 mm) 13 in. 39-7/8 in. 2 in. (330 mm) (1013 mm) (51 mm) RF571 Roof Flashing JB577 Chimney Joint Band 13 in. (330 mm) CB576 Chimney Joint Band Heatilator • CI80 • 4013-032 Rev N • 10/06...
- Page 44 Decorative Shroud LDS33/LDS46 TR442 Round Telescoping Termination Cap Catalog # LDS33 8-1/2 14-3/4 in. (375 mm) LDS46 1219 1829 8-1/2 23 in. 23 in. (584 mm) (584 mm) ST475 Square Termination Cap Heatilator • CI80 • 4013-032 Rev N • 10/06...
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Page 45: Woodburning Termination Cap
Minimum height is established with the bottom of the termination cap 7 in. (178 mm) above the chase top. Minimum height must increase accord- ingly for any height above 7 in. (178 mm). All dimensions are INSIDE dimensions. Heatilator • CI80 • 4013-032 Rev N • 10/06... -
Page 46: Service Parts
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Page 49: Limited Warranty
Appliance or any component of the Appliance has been removed from the place of original installation. Obtain HHT’s consent to any warranty work before the work is done. ADDITIONAL INFORMATION: If you would like information on current HEATILATOR products or want to locate a dealer in your area, call 1-800-927-6841. -
Page 50: Contact Information
1915 W. Saunders Street Mt. Pleasant, Iowa 52641 www.heatilator.com Please contact your Heatilator dealer with any questions or concerns. For the number of your nearest Heatilator dealer, please visit www.heatilator.com. – NOTES – CAUTION DO NOT DISCARD THIS MANUAL •...