Heatilator C40 Owner's Manual
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Heatilator C40 Owner's Manual

Heatilator C40 Owner's Manual

Care and operation epa certified woodburning fireplace
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Download this manual See also: Owner's Manual, Installation Manual
INSTALLER: Leave this manual with party responsible for use and operation.
OWNER: Retain this manual for future reference.
NOTICE:
DO NOT discard this manual!
Model(s):
Tested and
Listed by
C
OMNI-Test Laboratories, Inc.
EPA CERTIFIED WOODBURNING
FIREPLACE
Installation and service of this fi replace should be
performed by qualifi ed personnel. Hearth & Home
Technologies recommends NFI certifi ed profes-
sionals, or technicians supervised by an
NFI certifi ed professional.
Owner's Manual

Care and Operation

O-T L
Portland
Oregon USA
US
Heatilator • Constitution Owner's Manual • 480-2330 • Rev B 1-29-13
WARNING: If the information in these
instructions is not followed exactly, a fi re
or explosion may result causing property
damage, personal injury, or death.
• DO NOT store or use gasoline or other fl am-
mable vapors and liquids in the vicinity of this
or any other appliance.
• DO NOT overfi re. Overfi ring will void your
warranty.
• Comply with all minimum clearances to com-
bustibles as specifi ed. Failure to comply may
cause house fi re.
WARNING
HOT SURFACES!
Glass and other surfaces are hot during
operation AND cool down.
Hot glass will cause burns.
• DO NOT touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as
fi replace.
• Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other fl ammable
materials.
• Keep clothing, furniture, draperies and other fl ammable
materials away.
WARNING
Fire Risk.
For use with solid wood fuel only.
Other fuels may overfi re and generate poisonous
gases (i.e. carbon monoxide).
1

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Summary of Contents for Heatilator C40

  • Page 1: Care And Operation

    NFI certifi ed professional. For use with solid wood fuel only. Other fuels may overfi re and generate poisonous gases (i.e. carbon monoxide). Heatilator • Constitution Owner’s Manual • 480-2330 • Rev B 1-29-13...

  • Page 2: Table Of Contents

    4. Storing Wood B. Service Parts 5. Burning Process C. Contact Information 6. Dirty Glass 7. Creosote Formation 8. Opacity D. First Fire E. Lighting Instructions F. Heat Management Heatilator • Constitution Owner’s Manual • 480-2330 • Rev B 1-29-13...

  • Page 3: Welcome

    2011 2012 2013 Jan Feb Mar Apr May June July Aug Sept Oct. Nov. Dec. Mfg by: 480-1110i DO NOT REMOVE THIS LABEL Made in U.S.A. of US and imported parts Heatilator • Constitution Owner’s Manual • 480-2330 • Rev B 1-29-13...

  • Page 4: Limited Lifetime Warranty

    Burners, logs and refractory years Limited 3 years Firebox and heat exchanger Lifetime All replacement parts 90 Days beyond warranty period See conditions, exclusions, and limitations on next page. Heatilator • Constitution Owner’s Manual • 480-2330 • Rev B 1-29-13...
  • Page 5 THE EXTENT PROVIDED BY LAW, HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE WARRANTY SPECIFIED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF THE EXPRESSED WARRANTY SPECIFIED ABOVE. Heatilator • Constitution Owner’s Manual • 480-2330 • Rev B 1-29-13...

  • Page 6: Product Specifi C Information

    2.7 cubic feet C. Glass Specifi cations This fi replace is equipped with 5mm ceramic glass. Re- place glass only with 5mm ceramic glass. Please contact your dealer for replacement glass. Heatilator • Constitution Owner’s Manual • 480-2330 • Rev B 1-29-13...

  • Page 7: Important Safety And Operating Information

    Lower Edge of Mantel or Trim 48 in. (1219 mm) Clear Space Front of Fireplace 12 in. (305 mm) Clear Space Sides of Fireplace (from the FP opening) Figure 3.1 Clear Space Heatilator • Constitution Owner’s Manual • 480-2330 • Rev B 1-29-13...

  • Page 8: Firebrick

    WARNING! Risk of Fire! A chimney fi re can perma- nently damage your chimney system. Failure to re- place damaged components and make proper repairs can cause a structure fi re. Heatilator • Constitution Owner’s Manual • 480-2330 • Rev B 1-29-13...

  • Page 9: General Operating Parts

    fi re or injury. Operable Door Handle ACC Override Automatic Conbustion Air Control Handle (ACC) Outside Air Figure 3.3 General Operating Parts Heatilator • Constitution Owner’s Manual • 480-2330 • Rev B 1-29-13...

  • Page 10: Automatic Combustion Control (Acc)

    3/4 in. (19mm) to fully engage the automatic combustion control (ACC) system. Manual Override Left-Close Right-Open Left-Close Right-Open Figure 3.5 ACC Override Control Meet ACC Fully Position Resistance Engaged Figure 3.4 Automatic Combustion Control (ACC) Heatilator • Constitution Owner’s Manual • 480-2330 • Rev B 1-29-13...

  • Page 11: Outside Air

    CAUTION! Outside air control handle may be warm. Adjust before lighting fi re. Outside Air Control Handle Clockwise Counterclockwise Close Open Figure 3.6 Outside Air Control Handle Heatilator • Constitution Owner’s Manual • 480-2330 • Rev B 1-29-13...

  • Page 12: Glass Doors

    Some ex- amples of deciduous trees are oak, maple, apple, and Figure 3.8 Override Switch and Fan Speed Control birch. However, it should be noted that there are some Heatilator • Constitution Owner’s Manual • 480-2330 • Rev B 1-29-13...

  • Page 13: Moisture Content

    If your wood sizzles in the fi re, even though the surface is dry, it may not be fully cured. Heatilator • Constitution Owner’s Manual • 480-2330 • Rev B 1-29-13...

  • Page 14: Burning Process

    fi replace and the refractory and paint to cure. You may the way open for 15-20 minutes should remove the built notice an industrial odor the fi rst few fi res. This is considered up coating. normal. Heatilator • Constitution Owner’s Manual • 480-2330 • Rev B 1-29-13...

  • Page 15: Lighting Instructions

    Add desired amount of fuel, High Maximum Heat All the way to RIGHT close the door. *These are approximate settings, and will vary with type of wood or chimney draft. Heatilator • Constitution Owner’s Manual • 480-2330 • Rev B 1-29-13...

  • Page 16: Maintenance And Service

    • condition of doors, surrounds and fronts • condition of glass and glass assembly • obstructions of combustion and ventilation air • obstructions of termination cap Clean: • glass • air passageways, grilles Heatilator • Constitution Owner’s Manual • 480-2330 • Rev B 1-29-13...

  • Page 17: Creosote (Chimney) Cleaning

    Square Termination Caps Remove 2 screws from the front and back and lift the top off. TCT375 Terra Cotta Termination Cap Figure 4.1 Chimney & Termina- tion Cap Cleaning Heatilator • Constitution Owner’s Manual • 480-2330 • Rev B 1-29-13...

  • Page 18: Care And Cleaning Of Plated Surfaces

    If the bill is easily removed, the gasket needs adjustment or replacement to create an even seal all around door. It may be necessary to adjust or tighten the door latch. Heatilator • Constitution Owner’s Manual • 480-2330 • Rev B 1-29-13...

  • Page 19: Replacement Maintenance

    • After the fi rst burn, recheck the tightness of the screws. NOTICE: Remove all labels from glass before lighting the fi rst fi re in your fi replace. Heatilator • Constitution Owner’s Manual • 480-2330 • Rev B 1-29-13...

  • Page 20: Firebrick Replacement

    1 13-1/4” x 4-1/2” x 1-1/4” 13-1/4” 2 13-1/2” x 4-1/2” x 1-1/4” w/ 1-1/2 chamfer 4-1/2” 3 12” x 4-1/2” x 1-1/4” 1-1/4" 4 12-1/2” x 4-1/2” x 1-1/4” Heatilator • Constitution Owner’s Manual • 480-2330 • Rev B 1-29-13...

  • Page 21: Baffl E Removal And Installation

    To install the fi ber board baffl e, repeat the 2nd through 4th steps in reverse. Be sure the fi ber board baffl e and ceramic blanket are pushed back fully and the blanket is down and fl at. Heatilator • Constitution Owner’s Manual • 480-2330 • Rev B 1-29-13...

  • Page 22: Timer Assembly Replacement

    See Figure 4.14 . Air Chamber Cover is attached to Timer Assembly Figure 4.13 Timer Assembly with Air Chamber Cover Figure 4.10 Installing Fans (Linkage arm is not included in the kit) Heatilator • Constitution Owner’s Manual • 480-2330 • Rev B 1-29-13...
  • Page 23 Figure the assembly. See Figure 4.18. 4.18. Timer Plate Air Chamber Cover Attach with 1/4-20 bolts Figure 4.16 Remove Screws from Timer Mounting Plate Figure 4.19 Install Control Box Heatilator • Constitution Owner’s Manual • 480-2330 • Rev B 1-29-13...

  • Page 24: Timer Removal & Replacement

    Note that the D cut is now facing the linkage timer arm. Re-attach the linkage timer arm, Figure 4.23. • Retun to Timer Assembly Replacement, Section 4.B.6. Heatilator • Constitution Owner’s Manual • 480-2330 • Rev B 1-29-13...
  • Page 25 Washer SAE #10 Screw 8-32 x 1/2 PH PHL TC Linkage Timer Arm Attachment Nut & Set Screw Screw 6-32 x 1/4 PH PHL TC Mounting Bracket Timer, Mechanical, 12 hours Heatilator • Constitution Owner’s Manual • 480-2330 • Rev B 1-29-13...

  • Page 26: Troubleshooting

    Be sure you have air available for combustion and that your fi rewood is dry and well seasoned. Build your fi res properly and according to the instructions given in op- Heatilator • Constitution Owner’s Manual • 480-2330 • Rev B 1-29-13...
  • Page 27 Creosote buildup in flue? Air register from furnace near fireplace? Doors opening and closing? Outside air Window closed Combustion closed? for start-up? air control Figure 5.1 Factory-built Fireplaces: Troubleshooting Heatilator • Constitution Owner’s Manual • 480-2330 • Rev B 1-29-13...

  • Page 28: Troubleshooting Table

    • Insuffi cient fuel for fi re/heat required Fan doesn’t come on • No power • Fireplace is not hot enough to ac vate snap disc • Snap disc may be faulty Heatilator • Constitution Owner’s Manual • 480-2330 • Rev B 1-29-13...

  • Page 29: Reference Materials

    6-1/2 in. (149 mm) (165 mm) 37 in. (940 mm) Fan Electrical Access 9-11/16 in. (right side of fireplace) 40 in. (246 mm) (1016 mm) 43 in. (1016 mm) Heatilator • Constitution Owner’s Manual • 480-2330 • Rev B 1-29-13...

  • Page 30: Service Parts

    B. Service Parts C40(CONSTITUTION) Service Parts Woodburning Fireplace Beginning Manufacturing Date: June 2003 Ending Manufacturing Date: Active Door Assembly Part number list on following page. 01/13 Heatilator • Constitution Owner’s Manual • 480-2330 • Rev B 1-29-13...
  • Page 31 Spring Handle, Door 1/4 in. (Black) SRV7000-614 Spring Handle, Door 1/2 in. (Gold) Pkg of 2 832-0620 Spring Handle, Door 1/4 in. (Gold) Pkg of 2 832-0630 Additional service parts on following page Heatilator • Constitution Owner’s Manual • 480-2330 • Rev B 1-29-13...
  • Page 32 Outside Air Termination 480-1160 Slider Control Assembly 480-5410 Snap Disc, F220-160F SRV480-1730 Snap Disc, F180F-150, (for use with Uninsulated Chases) SRV4021-827 Standoff Top 480-1040 Timer Replacement Assembly SRV480-1940 Unit Collar 659-125 Heatilator • Constitution Owner’s Manual • 480-2330 • Rev B 1-29-13...
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  • Page 35 This page intentionally left blank. Heatilator • Constitution Owner’s Manual • 480-2330 • Rev B 1-29-13...

  • Page 36: Contact Information

    Heatilator, a brand of Hearth & Home Technologies 7571 215th Street West, Lakeville, MN 55044 www.heatilator.com Please contact your Heatilator dealer with any questions or concerns. For the number of your nearest Heatilator dealer, please visit www.heatilator.com. – NOTES – CAUTION DO NOT DISCARD THIS MANUAL...

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