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Heatilator CD4236-MOD Installation Manual

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Download this manual See also: Owner's Manual
INSTALLER: Leave this manual with party responsible for use and operation.
OWNER: Retain this manual for future reference.
NOTICE: DO NOT discard this manual!
Models:
This appliance may be installed as an OEM
installation in manufactured home (USA
only) or mobile home and must be installed
in accordance with the manufacturer's
instructions and the Manufactured Home
Construction and Safety Standard, Title 24
CFR, Part 3280 in the United States, or the
Standard for Installation in Mobile Homes,
CAN/CSA Z240 MH Series, in Canada.
This appliance is only for use with the type(s)
of gas indicated on the rating plate. This
appliance is not convertible for use with other
gases, unless a certifi ed kit is used.
In the Commonwealth of Massachusetts installation must be
performed by a licensed plumber or gas fi tter.
See Table of Contents for location of additional Commonwealth
of Massachusetts requirements.
Heatilator • CD4236-MOD, CD4842-MOD Installation Manual • 2241-901 Rev. C • 6/15
Installation Manual
Installation and Appliance Setup
WARNING:
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly
could result in serious injury, death, or
property damage.
• DO NOT store or use gasoline or other fl am-
mable vapors and liquids in the vicinity of this
or any other appliance.
• What to do if you smell gas
- DO NOT try to light any appliance.
- DO NOT touch any electrical switch. DO
NOT use any phone in your building.
- Leave the building immediately.
- Immediately call your gas supplier from
a neighbor's phone. Follow the gas sup-
plier's instructions.
- If you cannot reach your gas supplier, call
the fi re department.
• Installation and service must be performed
by a qualifi ed installer, service agency, or the
gas supplier.
DANGER
DO NOT TOUCH GLASS
NEVER ALLOW CHILDREN
A barrier designed to reduce the risk of
burns from the hot viewing glass is provided
with this appliance and shall be installed for
the protection of children and other at-risk
individuals.
HOT GLASS WILL
CAUSE BURNS.
UNTIL COOLED.
TO TOUCH GLASS.
1

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Summary of Contents for Heatilator CD4236-MOD

  • Page 1 In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas fi tter. See Table of Contents for location of additional Commonwealth of Massachusetts requirements. Heatilator • CD4236-MOD, CD4842-MOD Installation Manual • 2241-901 Rev. C • 6/15...

  • Page 2: Table Of Contents

    B. Securing and Leveling the Appliance ....26 C. Non-Combustible Material Installation ....26  = Contains updated information. Heatilator • CD4236-MOD, CD4842-MOD Installation Manual • 2241-901 Rev. C • 6/15...

  • Page 3: Installation Standard Work Checklist

    Electrical Section 8 (Pg. 33-34) Gas Section 9 (Pg. 35-36) Finishing Section 10 (Pg. 37-39) Appliance Setup Section 11 (Pg. 40-42) Hearth & Home Technologies recommends the following: Comments: Heatilator • CD4236-MOD, CD4842-MOD Installation Manual • 2241-901 Rev. C • 6/15...

  • Page 4: Product Specifi C And Important Safety Information

    Some local building codes require the use of tempered glass with permanent marking in such locations. Glass meeting this requirement is available from the factory. Please contact your dealer or distributor to order. Heatilator • CD4236-MOD, CD4842-MOD Installation Manual • 2241-901 Rev. C • 6/15...

  • Page 5: Non-Combustible Materials Specifi Cation

    It shall be the responsibility of the property owner to secure the services of qualifi ed licensed professionals for the installation of hard wired carbon monoxide detectors. Heatilator • CD4236-MOD, CD4842-MOD Installation Manual • 2241-901 Rev. C • 6/15...
  • Page 6 See Gas Connection section for additional Common- wealth of Massachusetts requirements. Heatilator • CD4236-MOD, CD4842-MOD Installation Manual • 2241-901 Rev. C • 6/15...

  • Page 7: Getting Started

    Non-corrosive leak check solution 1/2 - 3/4 in. length, #6 or #8 Self-drilling screws Caulking material (300 ºF minimum continuous exposure rating) One 1/4 in. female connection (for optional fan). Heatilator • CD4236-MOD, CD4842-MOD Installation Manual • 2241-901 Rev. C • 6/15...

  • Page 8: Framing And Clearances

    Location Inches Millimeters 1041 11-11/16 36-1/8 28-1/2 33-1/2 34-5/8 14-1/4 8-1/2 2-1/4 9-11/16 2-7/8 8-1/2 26-7/8 6 dia 40-7/8 1038 39-7/8 1013 Figure 3.1 Appliance Dimensions - CD4236-MOD Heatilator • CD4236-MOD, CD4842-MOD Installation Manual • 2241-901 Rev. C • 6/15...
  • Page 9 Millimeters Location Inches Millimeters 1219 11-11/16 43-1/8 1096 35-1/2 35-1/2 17-3/4 36-5/8 2-3/8 8-1/2 9-15/16 2-7/8 28-7/8 8-1/2 41-7/8 1064 42-7/8 1089 Figure 3.2 Appliance Dimensions - CD4842-MOD Heatilator • CD4236-MOD, CD4842-MOD Installation Manual • 2241-901 Rev. C • 6/15...
  • Page 10 SIM-36 32 1/32 in. 35 25/32 in. Figure 3.3 SIM-36 Simon Decorative Front Dimensions SIM-42 33 15/16 in. 42 13/16 in. Figure 3.4 SIM-42 Simon Decorative Front Dimensions Heatilator • CD4236-MOD, CD4842-MOD Installation Manual • 2241-901 Rev. C • 6/15...

  • Page 11: Clearances To Combustibles

    ONE 90º ELBOW 17-3/4 See Section 10.C. CD4236-MOD Mantel Projections 1295 1067 1829 55-7/8 19-3/4 See Section 10.C. CD4842-MOD Mantel Projections 1419 1245 2007 Figure 3.5 Appliance Locations Heatilator • CD4236-MOD, CD4842-MOD Installation Manual • 2241-901 Rev. C • 6/15...

  • Page 12: Constructing The Appliance Chase

    Appliance (Width) (Height) (Depth) (Width) 40-1/8 CD4236-MOD 1019 1067 42-1/8 CD4842-MOD 1070 1245 * Adjust framing dimensions for interior sheathing (such as sheetrock) Figure 3.6 Clearances to Combustibles Heatilator • CD4236-MOD, CD4842-MOD Installation Manual • 2241-901 Rev. C • 6/15...

  • Page 13: Termination Location And Vent Information

    Over 16/12 to 18/12 ..........7.0 Over 18/12 to 20/12 ..........7.5 Over 20/12 to 21/12 ..........8.0 * 3 foot minimum in snow regions Figure 4.1 Minimum Height From Roof to Lowest Discharge Opening Heatilator • CD4236-MOD, CD4842-MOD Installation Manual • 2241-901 Rev. C • 6/15...

  • Page 14: Chimney Diagram

    2 sides beneath the fl oor. venting system does not meet these requirements. • Vinyl protection kits are suggested for use with vinyl siding. Figure 4.3 Minimum Clearances for Termination Heatilator • CD4236-MOD, CD4842-MOD Installation Manual • 2241-901 Rev. C • 6/15...

  • Page 15: Approved Pipe

    WARNING! Risk of Fire or Asphyxiation. This appli- ance requires a separate vent. DO NOT vent to a pipe serving a separate solid fuel burning appliance. Heatilator • CD4236-MOD, CD4842-MOD Installation Manual • 2241-901 Rev. C • 6/15...

  • Page 16: Use Of Elbows

    • Vertical terminations are measured to bottom of DVP12A 3 to 12 76 to 305 2-1/8-8-1/2 54-216 termination cap. • Horizontal pipe installed level with no rise. Figure 4.4 Heatilator • CD4236-MOD, CD4842-MOD Installation Manual • 2241-901 Rev. C • 6/15...

  • Page 17: Vent Diagrams

    • Horizontal termination cap should have a 1/4 inch downward slant to allow any moisture in cap to be released. See Figure 4.6. 1/4 in. max. (6 mm)  Figure 4.6 Heatilator • CD4236-MOD, CD4842-MOD Installation Manual • 2241-901 Rev. C • 6/15...
  • Page 18 90º elbow, to allow the vent pipe to clear the top standoffs. Figure 4.7 Heatilator • CD4236-MOD, CD4842-MOD Installation Manual • 2241-901 Rev. C • 6/15...
  • Page 19 = 1 ft. (305 mm) Minimum = 40 ft. (12.2 m) Maximum = 20 ft. (6.0 m) Maximum = 1 ft. (305 mm) Minimum INSTALLED HORIZONTALLY Figure 4.8 Heatilator • CD4236-MOD, CD4842-MOD Installation Manual • 2241-901 Rev. C • 6/15...
  • Page 20 2. Break the fl ue restrictor into two pieces. Do this by bending the part back and forth until it breaks (see Figure 4.11). BREAK HERE Figure 4.9 Figure 4.11 Flue Restrictor Heatilator • CD4236-MOD, CD4842-MOD Installation Manual • 2241-901 Rev. C • 6/15...
  • Page 21 1.2 m 20 ft. 6.1 m = 50 ft. (15.2 m) Maximum *No specifi c restrictions on this value EXCEPT cannot exceed 50 ft (15.2 m) Figure 4.13 Heatilator • CD4236-MOD, CD4842-MOD Installation Manual • 2241-901 Rev. C • 6/15...
  • Page 22 4 ft. 1.2 m 18 ft. 5.5 m 18 ft. 5.5 m = 20 ft. (6.1 m) Maximum = 40 ft. (12.2 m) Maximum INSTALLED HORIZONTALLY Figure 4.15 Heatilator • CD4236-MOD, CD4842-MOD Installation Manual • 2241-901 Rev. C • 6/15...

  • Page 23: Vent Clearances And Framing

    * Shows center of vent framing hole for top venting. The center of the hole is one (1) in. (25.4 mm) above the center of the horizontal vent pipe. Figure 5.2 Wall Penetration Heatilator • CD4236-MOD, CD4842-MOD Installation Manual • 2241-901 Rev. C • 6/15...

  • Page 24: Ceiling Firestop/Floor Penetration Framing

    INSTALL ATTIC INSULATION SHIELDS BEFORE OR AFTER INSTALLATION OF VENT SYSTEM CEILING FIRESTOP CEILING FIRESTOP INSTALLED BELOW CEILING INSTALLED ABOVE CEILING Figure 5.4 Installing the Attic Shield Heatilator • CD4236-MOD, CD4842-MOD Installation Manual • 2241-901 Rev. C • 6/15...

  • Page 25: Appliance Preparation

    See Figure 6.4. WARNING! Risk of Fire! DO NOT remove the installed piece of insulation from the fi rebox on CD4842-MOD model. Overheating will occur. Heatilator • CD4236-MOD, CD4842-MOD Installation Manual • 2241-901 Rev. C • 6/15...

  • Page 26: Securing And Leveling The Appliance

    • Secure the appliance to the fl oor by inserting two screws through the pilot holes at the bottom of the appliance. NAILING TABS (BOTH SIDES) PILOT HOLES Figure 6.5 Proper Positioning and Securing of an Appliance Heatilator • CD4236-MOD, CD4842-MOD Installation Manual • 2241-901 Rev. C • 6/15...

  • Page 27: Venting And Chimneys

    fl ue at the horizontal elbow joint to prevent the elbow from rotating. Use screws no longer than 1/2 INCORRECT in. (13 mm). If predrilling screw holes, DO NOT penetrate inner pipe. Figure 7.4 Seams Heatilator • CD4236-MOD, CD4842-MOD Installation Manual • 2241-901 Rev. C • 6/15...

  • Page 28: Assemble Slip Sections

    • Only outer pipes are sealed, sealing the inner fl ue is not then rotate counterclockwise to lock required. Figure 7.5 Adding Venting Components • All unit collar, pipe, slip section, elbow and cap outer fl ues shall be sealed. Heatilator • CD4236-MOD, CD4842-MOD Installation Manual • 2241-901 Rev. C • 6/15...

  • Page 29: Secure The Vent Sections

    Figure 7.10 Rotate Seams for Disassembly connection point to appliance. 120º Figure 7.11 Align and Disassemble Vent Sections Figure 7.8 Securing Vertical Pipe Sections 120º Figure 7.9 Securing Horizontal Pipe Sections Heatilator • CD4236-MOD, CD4842-MOD Installation Manual • 2241-901 Rev. C • 6/15...

  • Page 30: Vertical Termination Requirements

    • Caulk the perimeter of the fl ashing where it contacts the roof surface. See Figure 7.13. • Caulk the overlap seam of any exposed pipe sections that are located above the roof line. Heatilator • CD4236-MOD, CD4842-MOD Installation Manual • 2241-901 Rev. C • 6/15...

  • Page 31: Horizontal Termination Requirements

    • Rest the small leg on the extended heat shield on top of the pipe section to properly space it from the pipe section. Figure 7.15 Figure 7.15 Important Notice: Heat shields may not be fi eld constructed. Heatilator • CD4236-MOD, CD4842-MOD Installation Manual • 2241-901 Rev. C • 6/15...
  • Page 32 DVP-TRAP1 can adjust 1-1/2 in. (3-1/8 to 4-5/8 in.) DVP-TRAP2 can adjust 4 in. (5-3/8 to 9-3/8) DVP-HPC1 can adjust 2-1/8 in. (4-1/4 to 6-3/8) DVP-HPC2 can adjust 4-1/8 in. (6-3/8 to 10-1/2) Heatilator • CD4236-MOD, CD4842-MOD Installation Manual • 2241-901 Rev. C • 6/15...

  • Page 33: Electrical Information

    GRN wire appliance is powered by the 6 volt transformer connected to GRN screw with inside box GRN wire to permanent electrical service. Figure 8.1 Junction Box Detail Heatilator • CD4236-MOD, CD4842-MOD Installation Manual • 2241-901 Rev. C • 6/15...
  • Page 34 Figure 8.3 Junction Box Wired to Wall Switch or BC10 (1/4 in. male) as shown. Heatilator • CD4236-MOD, CD4842-MOD Installation Manual • 2241-901 Rev. C • 6/15...

  • Page 35: Gas Information

    4500 feet (1370 m). • If substituting for these components, please consult local codes for compliance. Check with your local gas utility to determine proper orifi ce size. Heatilator • CD4236-MOD, CD4842-MOD Installation Manual • 2241-901 Rev. C • 6/15...

  • Page 36: Air Shutter Setting

    Appearance of components may vary. AIR SHUTTER WING NUT Figure 9.1 Air Shutter Air Shutter Settings CD4236-MOD Fully Closed Fully Open CD4842-MOD Fully Open Fully Open Heatilator • CD4236-MOD, CD4842-MOD Installation Manual • 2241-901 Rev. C • 6/15...

  • Page 37: Finishing

    Oil-based or standard acrylic paints may dis- color due to heat exposure. inches 39-3/4 CD4236-MOD millimeters 1010 1041 inches 41-3/4 CD4842-MOD millimeters 1060 1219 Figure 10.1 Noncombustible Facing Diagram Heatilator • CD4236-MOD, CD4842-MOD Installation Manual • 2241-901 Rev. C • 6/15...

  • Page 38: Mantel And Wall Projections

    2-7/16 3-7/16 4-7/16 5-7/16 6-7/16 7-7/16 Inches Millimeters  Inches  Millimeters Figure 10.3 Combustible Mantel Leg or Wall Projections (Acceptable on both sides of opening) Heatilator • CD4236-MOD, CD4842-MOD Installation Manual • 2241-901 Rev. C • 6/15...
  • Page 39 B = Top of door to bottom of fi replace. D = Bottom of Finishing Material to Bottom of Fireplace Figure 10.4 Finishing Material Thickness Greater Than One Inch Heatilator • CD4236-MOD, CD4842-MOD Installation Manual • 2241-901 Rev. C • 6/15...

  • Page 40: Appliance Setup

    fi red. WARNING! Risk of Fire! Close the ball valve before in- stalling the splatter guard to prevent accidental lighting. Remove the splatter guard before lighting the appliance. Heatilator • CD4236-MOD, CD4842-MOD Installation Manual • 2241-901 Rev. C • 6/15...

  • Page 41: Media Placement

    See Figure 11.7. Store the rock fi xture assembly under the appliance for future use. Figure 11.4 Install Side Retainers Figure 11.5 Rock Fixture Installed Heatilator • CD4236-MOD, CD4842-MOD Installation Manual • 2241-901 Rev. C • 6/15...

  • Page 42: Install Trim And/Or Surround

    • Use non-combustible materials to cover the gap between the sheet rock and the appliance (when applicable to the model). BURNER NO MEDIA ON PILOT OPENING (WHITE AREA) Figure 11.8 Placement of Media Heatilator • CD4236-MOD, CD4842-MOD Installation Manual • 2241-901 Rev. C • 6/15...

  • Page 43: Reference Materials

    14 in. (356 mm) 5 in. 12 in. (127 mm) (305 mm) 6 in. (152 mm) DVP-HVS (Vent Support) DVP-WS (Wall Shield Firestop) Figure 12.1 DVP vent components Heatilator • CD4236-MOD, CD4842-MOD Installation Manual • 2241-901 Rev. C • 6/15...
  • Page 44 79 mm 117 mm Length DVP-TRAP 5-3/8 in. 9-3/8 in. Trap2 Horizontal Termination Cap 137 mm 238 mm DVP-TRAP2 DVP-TRAP1 DVP-TRAPK2 DVP-TRAPK1 DVP-HPC1 DVP-HPC2 Figure 12.2 DVP vent components Heatilator • CD4236-MOD, CD4842-MOD Installation Manual • 2241-901 Rev. C • 6/15...
  • Page 45 13-7/8 in. 9-1/2 in. (352 mm) (241 mm) 26 in. 660 mm 14 in. (356 mm) DVP-HSM-B DRC-RADIUS Extended Heat Shield Cap Shield Figure 12.3 DVP vent components Heatilator • CD4236-MOD, CD4842-MOD Installation Manual • 2241-901 Rev. C • 6/15...
  • Page 46 1 in. (25 mm) 7-3/4 to 10-3/8 in. 1-5/8 in. (41 mm) (197 to 264 mm) DVP-HPC DVP-FBHT High Performance Cap FireBrickTermination Cap Figure 12.4 DVP vent components Heatilator • CD4236-MOD, CD4842-MOD Installation Manual • 2241-901 Rev. C • 6/15...
  • Page 47 (233 mm) 13-5/8 IN. 16-11/16 IN. 16-11/16 IN. (346 mm) 424 mm (424 mm) SLP-LPC 12-1/2 IN. SLP Low Profi le Cap (318 mm) Figure 12.5 Vent Components Heatilator • CD4236-MOD, CD4842-MOD Installation Manual • 2241-901 Rev. C • 6/15...
  • Page 48 8-11/16 in. 1-1/2 in. 12 in. 5-1/2 in. 220 mm 38 mm 305 mm 146 mm SLP-WS SLP-FS Wall Shield Firestop Ceiling Firestop Figure 12.6 SLP Series Vent Components Heatilator • CD4236-MOD, CD4842-MOD Installation Manual • 2241-901 Rev. C • 6/15...
  • Page 49 14-7/16 in. 26 in. 367 mm 660 mm 2-5/16 in. 14-7/16 in. DVP-HSM-B 59 mm 367 mm Extended Heat Shield SLP-WT-BK Wall Thimble-Black Figure 12.7 SLP Series Vent Components Heatilator • CD4236-MOD, CD4842-MOD Installation Manual • 2241-901 Rev. C • 6/15...
  • Page 50 305 mm 28-1/2 in. 724 mm 12-1/2 in. 1-5/16 in. 318 mm 34 mm SLP-TVHW Vertical 13-1/2 in. Termination Cap 343 mm Figure 12.8 SLP Series Vent Components Heatilator • CD4236-MOD, CD4842-MOD Installation Manual • 2241-901 Rev. C • 6/15...

  • Page 51: Accessories

    Please contact your Heatilator dealer with any questions or concerns. For the location of your nearest Heatilator dealer, please visit www.heatilator.com. Printed in U.S.A. - Copyright 2015 Heatilator • CD4236-MOD, CD4842-MOD Installation Manual • 2241-901 Rev. C • 6/15...

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