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Heatilator CI60 Owner's Manual

Heatilator ci60 woodburning fireplace owner's manual
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Models:
CI60
Woodburning Fireplace
•
Important operating
a n d m a i n t e n a n c e
instructions included.
WARNING
If the information in these instruc-
tions is not followed exactly, a
re may result causing property
damage, personal injury, or death.
• Do not store or use gasoline or other am-
mable vapors and liquids in the vicinity of
this or any other appliance.
• Do not over re. Over ring will void your
warranty.
• Comply with all minimum clearances to
combustibles as speci ed. Failure to
comply may cause house re.
Installation and service of this replace should
be performed by quali ed personnel. Hearth
& Home Technologies suggests NFI certi ed
or factory-trained professionals, or technicians
supervised by an NFI certified
professional.
(Traditional refractory shown.)
CAUTION
DO NOT DISCARD THIS MANUAL
•
Read, understand
and follow these
instructions for safe
i n s t a l l a t i o n a n d
operation.
Heatilator • CI60 • 4013-031 Rev M • 10/06
Owner's Manual
Installation and Operation
•
Leave this manual with
party responsible for
use and operation.
WARNING
HOT! DO NOT TOUCH.
SEVERE BURNS MAY RESULT.
CLOTHING IGNITION MAY RESULT.
Glass and other surfaces are hot
during operation and cool down.
•
Keep children away.
•
CAREFULLY SUPERVISE children in same room
as replace.
•
Alert children and adults to hazards of high
temperatures.
•
Keep clothing, furniture, draperies and other
combustibles away.
WARNING
Fire Risk
•
For use with solid wood fuel or decorative
gas appliance only.
•
Do not install unvented gas logs.
1

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  • Page 1 Owner’s Manual Installation and Operation Models: CI60 Woodburning Fireplace (Traditional refractory shown.) CAUTION DO NOT DISCARD THIS MANUAL • Read, understand • Leave this manual with • Important operating and follow these party responsible for a n d m a i n t e n a n c e instructions for safe use and operation.
  • Page 2 Read this manual before installing or operating this replace. Please retain this owner’s manual for future reference. Congratulations! Congratulations on selecting a Heatilator wood burning The information contained in this owner’s manual unless noted fireplace. The Heatilator fireplace you have selected is otherwise, applies to all models and gas control systems.

  • Page 3: Table Of Contents

    Table of Contents Listing and Code Approvals Finishing A. Appliance Certi cation ......4 A. Hearth Extension ......24 B.

  • Page 4: Listing And Code Approvals

    Listing and Code Approvals A. Appliance Certi cation WARNING This replace system has been tested and listed in accor- dance with UL 127 and ULC-S610 standards by Underwrit- Improper installation, adjustment, alteration, service ers Laboratories Inc. for installation and operation in the or maintenance can cause injury or property damage.

  • Page 5: Getting Started

    Getting Started A. Design and Installation Considerations CAUTION WARNING Check building codes prior to installation. Asphyxiation Risk • Installation MUST comply with local, regional, Negative pressure can cause spillage of state and national codes and regulations. combustion fumes and soot. Fire needs to draft •...
  • Page 6 Location of the replace and chimney will affect performance. As shown in Figure 2.1 the chimney should: • Be installed through the warm airspace enclosed by the building envelope. This helps to produce more draft, especially during lighting and die-down of the re. •...

  • Page 7: Typical Fireplace System

    C. Typical Fireplace System The Heatilator replace system consists of the following: • Fireplace/integral grate/refractory/outside air system • Chimney termination cap • Chimney system • Hearth extension Optional components include: • Glass doors • Chimney air kit (Required in Canada) Additional lateral Termination cap support for chimney...

  • Page 8: Inspect Fireplace And Components

    D. Tools and Supplies Needed E. Inspect Fireplace and Components Before beginning the installation be sure the following tools WARNING and building supplies are available: Reciprocating saw Framing material Fire Risk Explosion Risk Pliers High temp caulking material Inspect fireplace and components for Hammer Gloves damage.

  • Page 9: Framing And Clearances

    Framing and Clearances WARNING Note: • Illustrations and photos re ect typical installations Fire Risk and are FOR DESIGN PURPOSES ONLY. Provide adequate clearances.• Around air • Illustrations/diagrams are not drawn to scale. openings • Actual installation/appearance may vary due to •...

  • Page 10: Clearances

    B. Clearances WARNING Fire Risk • Comply with all minimum clearances to combustibles as speci ed. • Framing or nishing material used on the front of, or in front of, the appliance closer than the minimums listed, must be constructed entirely of noncombustible materials (i.e., steel studs, concrete board, etc.).

  • Page 11: Sidewalls/Surrounds

    C. Sidewalls/Surrounds Adjacent combustible side walls must be located a minimum of 12 in. (305 mm) from the replace opening. See Figure 3.3. If you are using a decorative surround constructed of combustible material, it must be located within the shaded area de- ned in Figure 3.3.

  • Page 12: Construct The Chase

    E. Construct the Chase Gas line holes and other openings should be caulked with high temperature caulk or stuffed with unfaced berglass in- A chase is a vertical boxlike structure built to enclose the re- sulation. If the replace is being installed on a cement slab, place and/or its vent system.

  • Page 13: Installation Of Fireplace

    Installation of Fireplace WARNING CAUTION Fire Risk Sharp Edges Asphyxiation Risk • Wear protective gloves and safety glasses Do not draw outside combustion air from: during installation. • Wall, oor or ceiling cavity. • Enclosed space such as an attic or garage.
  • Page 14 Handle up - open Handle down - closed Attic insulation shield may be used to keep 3 ft min. from top of insulation away from Figure 4.4 Locating the Outside Air Control uppermost chimney chimney. section to air inlet. Note: Chimney air kit is required in Canada. Ceiling firestop on floor of attic.

  • Page 15: Securing The Fireplace

    B. Securing the Fireplace • Position the Fireplace This replace may be placed on either a combustible or noncombustible continuous at surface. Follow the instructions for framing in Section 3.D. Slide the re- place into position. Be sure to provide the minimum air clearance at the sides and back of the replace assembly.

  • Page 16: Chimney Assembly

    Chimney Assembly Termination Cap Chimney must extend beyond combustible roof structure Additional support for Maintain minimum tall chimneys height of chimney above roof Storm Collar Install roof flashing Maintain minimum according to minimum clearances to requirements combustibles as specified Offsets/returns may not exceed Support straps for offsets/ 30°...

  • Page 17: Chimney Requirements

    A. Chimney Requirements Vertical distances are measured from the base of the replace as shown in Figure 5.2. • Minimum overall straight height To determine the chimney components needed to complete • Minimum height with offset/return 18.5 your particular installation, follow the steps below: •...

  • Page 18: Using Offsets/Returns

    B. Using Offsets/Returns To bypass any overhead obstructions, the chimney may be • Measure how far the chimney needs to be shifted to enable offset using an offset/return. it to avoid the overhead obstacle. See Figure 5.3. Use dimension “A” to determine chimney section required to An offset and return may be attached together or a chimney achieve the needed shift.

  • Page 19: Assemble The Chimney Sections

    C. Assemble the Chimney Sections Note: The ceiling restop MUST be nailed to the bottom Attach either a straight chimney section or an offset to the of the ceiling joists EXCEPT when the space above is uninsulated and the attic insulation shield is not being used top of the replace (depending on your installation require- (see Figure 5.5).

  • Page 20: Install The Attic Insulation Shield

    E. Install the Attic Insulation Shield An insulation shield must be installed when there is a pos- Tabs sibility of insulation coming into contact with the factory built chimney system. 17 in. (423 mm) 24 in. Attic • Bend the tabs at the top of the attic insulation shield inward. (610 mm) Insulation This will help keep the chimney section centered in the...

  • Page 21: Complete The Enclosure

    Complete the Enclosure A. Chimney Termination Chimney Termination Requirements (See Figures 6.1 and 6.2) • Must have a cap approved and listed for this replace system • Must not be located where it will become plugged by snow or other material •...

  • Page 22: Chase Top

    Install the Chimney Air Kit (required in Canada): Minimum 1-1/2 in. (38 mm) overlap of cap over pipe When installing the chimney air kit, follow the instructions provided with this accessory. Storm Collar B. Chase Top 2 in. (51 mm) min. A metal chase top is required to seal the top of the chase around the chimney pipe.

  • Page 23: Accessories

    Accessories A. Gas Log/Lighter Provisions WARNING A certi ed gas log lighter or decorative gas log set can be installed in this replace. Asphyxiation Risk • Maximum input is 100,000 BTU/hr. • Damper must be locked open when gas logs •...

  • Page 24: Finishing

    Finishing A. Hearth Extension A hearth extension must be installed with all replaces to protect the combustible oor in front of the replace from both radiant heat and sparks. See Figures 8.1 -8.5. High temperature (300°F min.) continuous, non-combustible sealant HX4 Hearth Ext Tile, stone or other or equivilent...
  • Page 25 Note: Maximum height from floor under fireplace to top of finished hearth extension is 7-5/8 in.(195 mm) 20 in. (508 mm) Min. 12 in. 20 in. Hearth Extension Floor (305 mm) (508 mm) 12 in. Min. Min. (305 mm) Min. Micore Hearth Strip Noncombustible Material...

  • Page 26: Finishing Material

    B. Finishing Material WARNING • Combustible Material Material which is made of or surfaced with wood, Fire Risk compressed paper, plant bers, plastics, or any material Do NOT obstruct air inlet or outlet grilles. capable of igniting and burning, whether ame proofed or Do NOT modify grilles.

  • Page 27: Operating Instructions

    Operating Instructions WARNING WARNING HOT! DO NOT TOUCH. Fire Risk SEVERE BURNS MAY RESULT. • Do not operate fireplace before CLOTHING IGNITION MAY RESULT. reading and understanding operating Glass and other surfaces are hot during instructions. operation and cool down. Failure to operate replace properly may cause re.

  • Page 28: Outside Air

    B. Outside Air E. Firescreen A source of air (oxygen) is required in order for combustion A rescreen is always provided to control sparks. It must to take place. Whatever air is consumed by the re must be be closed whenever the replace is in use. Glass doors or replaced through cracks around windows, under doors, etc.

  • Page 29: Grate

    G. Grate Seasoning Seasoned rewood is nothing more than wood that is The factory installed integral grate must be used to hold the cut to size, split and air dried to a moisture content of logs from falling out of an open replace and to allow air to around 20%.

  • Page 30: Starting A Fire

    I. Starting a Fire CAUTION Check the ue damper to be certain it is in the full open po- sition. Place crumpled or twisted paper under the replace Odors and vapors released during initial grate. Loosely arrange kindling or small pieces of wood to operation.

  • Page 31: Troubleshooting

    Troubleshooting This replace will operate correctly only if adequate ventila- ue, or some condition is in effect to draw smoke from the tion is provided to allow proper draft to the replace system. replace into the house. Understanding and differentiating Hearth &...

  • Page 32: Diagnostics And Problem Solving

    B. Diagnostics and Problem Solving I can’t get a good re going. What am I doing wrong? Diagnostic Questions Solutions Possible Causes of Condition Is the damper open? • No draft Open damper. Is there enough paper/starter? • Insuf cient heat to ignite kindling Use more paper/starter.
  • Page 33 The replace burns the wood too fast. What can I do? Diagnostic Questions Solutions Possible Causes of Condition Do you have glass doors? • Need to slow air intake Add glass doors. What is the condition of the • Extremely dry wood Mix in less seasoned wood after re established.

  • Page 34: Maintenance And Servicing The Fireplace

    11 11 Maintenance and Servicing the Fireplace A. Disposal of Ashes B. Chimney Inspection/Cleaning Ashes should be placed in a metal container with a tight- t- Inspect the chimney internally for obstructions and construc- ting lid. The closed container of ashes should be placed on tion damage.

  • Page 35: Maintenance Task List

    CAUTION WARNING Handle glass assembly with care. Asphyxiation Risk When cleaning glass door: Fire Risk • Avoid striking, scratching or slamming Annual inspection by qualified technician glass. recommended. • Do NOT use abrasive cleaners. Check: • Use a hard water deposit glass cleaner on •...

  • Page 36: Reference Materials

    Reference Materials A. Fireplace Dimensions 28-5/8 in. (727 mm) 14-3/8 in. (365 mm) 9-1/2 in. 27-1/2 in. (241 mm) (699 mm) 44-1/2 in. (1130 mm) 71-3/4 in. (1822 mm) (effective height) Outside Air 59-1/4 in. (1505 mm) 28-1/2 in. 49-5/8 in. (724 mm) Knockout Gas Knockout...

  • Page 37: Fireplace Components

    B. Fireplace Components Model # Description CI60CT Fireplace with integral grate, outside air kit, SLA10, hearth protection strips and colored traditional brick pattern refractory. CI60H Fireplace with integral grate, outside air kit, SLA10, hearth protection strips and herringbone pattern refractory. DM6036 Glass doors - Bi-fold, clear-view, black DM6036B...

  • Page 38: Chimney Components

    C. Chimney Components The following pictures show only those chimney components which may be safely used with this replace. ID4 Insulated Duct Catalog # Description CAK5A Chimney Air Kit (required in Canada) 4 in. (102 mm) i.d. Insulated Duct/Outside Air 42 in.
  • Page 39 Inside Diameter 10 in. (254mm) 21 in. 17 in. (432 mm) (533 mm) Outside Diameter 13 in. (330 mm) Ceiling restop SL430 Offset/Return Catalog # FS538 0-deg. 17 in. FS540 30-deg. (432 mm) 15-1/4 in. 24 in. (387 mm) (610 mm) 25-1/4 in.
  • Page 40 72 in. 36 in. (1829 mm) (914 mm) 15-3/4 in. 13-3/8 in. (400 mm) (340 mm) TR344 Round Termination Cap 2 in. (51 mm) CT56 Chase Top 32-3/8 in. (822 mm) 34-3/8 in (873 mm) Decorative Shroud LDS33/LDS46 TR442 Round Telescoping Termination Cap Catalog # LDS33 8-1/2...

  • Page 41: Woodburning Termination Cap

    Woodburning Termination Cap TV342 TR342/TR344* TV11/TV11T TS345/T445 TR342/TR344 TR442/TR444* TR11/TR11T* Shroud (Top Vent) TR442/TR444 (* with TR-TVK installed) TR11/TR11T (* with TR-TVK installed) OPEN TOP with solid sides and 3 in. (76 mm) opening at the bottom 28 x 28 in. 32 x 32 in.

  • Page 42: Service Parts

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  • Page 45: Limited Warranty

    E. Limited Warranty HEATILATOR WOODBURNING FIREPLACE Limited Warranty As part of its 20-YEAR BUYER PROTECTION PROGRAM AS PART OF ITS 20 YEAR BUYER PROTECTION PROGRAM (“PROGRAM”), HEARTH & HOME TECHNOLOGIES INC. (“HHT”) is pleased to offer a Limited Warranty and a Replacement Parts Advantage covering speci c components of your Heatilator woodburning replace system ( the “Fireplace”), installed in the United States of America or Canada.

  • Page 46: Contact Information

    F. Contact Information Hearth & Home Technologies Inc. 1915 W. Saunders Street Mt. Pleasant, Iowa 52641 www.heatilator.com Please contact your Heatilator dealer with any questions or concerns. For the number of your nearest Heatilator dealer, please visit www.heatilator.com. – NOTES – CAUTION DO NOT DISCARD THIS MANUAL •...

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