Removal And Installation; Disassembly - Suzuki DF 90 Service Manual

REMOVAL AND INSTALLATION

Refer to the procedures in DF90/115 service manual.
Always disconnect the battery cable, before removing
lower unit.

DISASSEMBLY

Place a drain pan under the oil drain plug.
Remove oil drain plug 1 first then oil level plug 2 and allow
gear oil to drain.
Inspect oil for water, contaminates or metal.
Remove cotter pin 3 from propeller nut and remove propeller
nut 4.
Remove washer 5, spacer 6, propeller 7 and stopper 8 from
the propeller shaft.
To prevent injury from propeller blades, wear gloves
and place a block of wood between the anti-cavitation
plate and the propeller blade tips to lock the propeller
in place.
Loosen the four ( 4 ) bolts 1, then remove the water pump case
2.
DF140 "K2" ('02) MODEL 11-67